Tar residue cleaning device
By designing an automated tar residue cleaning device, using a motor-driven screw and gear combination, equipped with a scraper and pressure nozzle, the problems of low efficiency and inability to clean storage tanks of different diameters in existing tar residue cleaning devices were solved, and an efficient and automated cleaning effect was achieved.
Patent Information
- Application Number
- CN202422680562.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-05
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2034-11-05
AI Technical Summary
Existing tar residue cleaning devices are inefficient and mostly manually operated. They are unable to effectively clean storage tanks of different diameters, and residues still remain after cleaning, resulting in poor cleaning effects.
A cleaning device including a bracket, a storage tank, a sleeve, a scraper, a pressure nozzle and a hydraulic cylinder is designed. The motor drives the screw and gear combination to achieve automated cleaning. It is equipped with a scraper and a pressure nozzle to adapt to storage tanks of different diameters, and uses a hydraulic system and degreasing agents for efficient cleaning.
It realizes automated cleaning, improves cleaning efficiency, reduces manual participation, can effectively clean storage tanks of different diameters, ensures cleaning effects, reduces residues, and improves cleaning effects.
Smart Images

Figure CN223367762U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cleaning devices, in particular to a cleaning device for tar residue. Background Art
[0002] Tar residue is a by-product of industrial production processes such as oil refining, coking, and chemical industry. It is mainly composed of hydrocarbons, impurities and some metal salts. Tar residue usually has the characteristics of high viscosity, high density, high viscosity and high temperature. Tar residue usually remains in oil refining equipment, inside coking ovens, in pipelines and equipment, and in residual oil pools and storage tanks. After the tar residue is released from the storage tank, it often remains on the tank wall and bottom. If it is left for a long time, water loss will form dryness and require regular cleaning and maintenance.
[0003] The existing oral liquid bottles have certain drawbacks when in use. First, the existing tar residue cleaning devices are mostly manually cleaned, which is relatively inefficient. The existing tar residue cleaning devices cannot clean storage tanks of different diameters, and residues still remain after cleaning, and the cleaning effect is not good enough.
[0004] Therefore, a cleaning device for tar residue is proposed. Utility Model Content
[0005] The main purpose of the utility model is to provide a cleaning device for tar residue, which can effectively solve the problems that the existing tar residue cleaning devices are mostly manual cleaning, the efficiency is relatively low, the existing tar residue cleaning devices cannot clean storage tanks of different diameters, and residues are left after cleaning, and the cleaning effect is not good enough.
[0006] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0007] The cam is fixedly mounted on the support frame, and the cam is fixedly mounted on the support frame. The cam is fixedly mounted on one side of the surface of the storage tank. A sleeve is fixedly mounted on one end of the first support plate. A slide groove is provided on the sleeve. A first bearing is sleeved on the lower end of the sleeve. The outer ring of the first bearing is fixedly connected to the sleeve. The inner ring of the first bearing is fixedly sleeved on the screw, and the upper end of the screw is rotatably connected to the upper end of the sleeve. A second helical gear is fixedly mounted on the lower end of the screw. The screw is provided with a thread. A screw sleeve is movably sleeved on the surface of the screw. The screw sleeve has a thread inside and is meshed with the thread on the screw. A slider is fixedly mounted on the surface of the screw sleeve. The slider is slidably arranged in the slide groove. A sleeve is fixedly mounted on the upper end of the slider, and the sleeve is movably sleeved on the surface of the sleeve.
[0008] Preferably, a second support plate is fixedly installed on one side of the surface of the storage tank, a first motor is fixedly installed on the upper end of one side of the second support plate, a first shaft rod is fixedly installed on the output end of the first motor through the first fixed plate, a first bevel gear is fixedly installed on one end of the first shaft rod, the first bevel gear and the second bevel gear are engaged with each other, a discharge pipe is fixedly installed on the bottom end of the storage tank, and the discharge pipe is communicated with the interior of the storage tank.
[0009] Preferably, a second fixed plate is fixedly installed on one side of the sliding sleeve, a second motor is fixedly installed on the upper end of the second fixed plate, a second shaft is fixedly installed on the output end of the second motor through the second fixed plate, a second gear is fixedly installed on one end of the second shaft, a second bearing is fixedly installed on the lower end of one side of the second fixed plate, and the outer ring of the second bearing is fixedly connected to the second fixed plate, a support tube is fixedly installed on the inner ring of the second bearing, a first gear is fixedly sleeved on the surface of the support tube, the first gear and the second gear are meshed with each other, four pressure nozzles are fixedly installed on the lower end surface of the support tube at equal intervals, and the pressure nozzles are communicated with the support tube.
[0010] Preferably, a sealing sleeve is fixedly installed on the upper end of the second fixing plate, and a water pipe is fixedly installed in the sealing sleeve.
[0011] Preferably, a first fixed block is fixedly installed at the lower end of the support tube, hydraulic cylinders are fixedly installed on all four sides of the first fixed block, telescopic rods are fixedly provided at one end of the four hydraulic cylinders, a second fixed block is fixedly installed at one end of the four telescopic rods, and scrapers are fixedly installed on one side of the four second fixed blocks.
[0012] Preferably, a control panel is fixedly mounted on one side of the first fixed plate, and an output end of the control panel is electrically connected to the first motor, the second motor, and the input end of the hydraulic cylinder.
[0013] Compared with the prior art, the present invention has the following beneficial effects:
[0014] 1. The utility model reduces manual intervention by providing a sliding sleeve. Controlling the first motor to rotate the first shaft can make the first bevel gear rotate, thereby driving the second bevel gear meshing with the first bevel gear to rotate, thereby causing the screw fixedly sleeved on the inner ring of the first bearing to rotate. At this time, the slider on one side of the screw sleeve moves up and down in the slide groove, thereby driving the sliding sleeve movably sleeved on the surface of the sleeve to move up and down. When the slider moves to the uppermost end of the slide groove, the sliding sleeve fixedly installed on the slider can be rotated due to the increase in the movable space of the slider, and the components on the second fixed plate can be moved outside the storage tank, so that the cleaning device does not affect the use of the storage tank, reducing manual intervention and improving the cleaning efficiency.
[0015] 2. The utility model realizes the cleaning of storage tanks of different diameters by providing a scraper. The second motor fixed on the second fixed plate is controlled to rotate the second shaft to rotate the second gear, so that the first gear meshing with the second gear rotates. The rotation of the first gear causes the support tube connected to the first gear to rotate on the inner ring of the second bearing. The hydraulic cylinder fixed on the four sides of the first fixed block is controlled to extend the corresponding telescopic rod, so that the scraper installed on the second fixed block at one end of the telescopic rod contacts the wall of the storage tank and performs rotational scraping. When scraping to the bottom of the storage tank, the telescopic rod is controlled to slowly retract to scrape the storage tank cylinder, thereby realizing the cleaning of storage tanks of different diameters.
[0016] 3. The utility model can more effectively clean the residual oil residue through the pressure nozzle provided. The outside of the water pipe can be connected to a pressure pump, and the degreasing agent can be transported to the support pipe through the water pipe. The four pressure nozzles installed at the lower end of the support pipe can spray the degreasing agent onto the tank wall when the support pipe rotates, so as to more effectively clean the residual oil residue.
[0017] The parts not involved in the device are the same as those in the prior art or can be implemented by using the prior art. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic structural diagram of a first-perspective view of a cleaning device for tar residue according to the present invention.
[0019] Figure 2 This is a schematic structural diagram of a tar residue cleaning device according to the utility model from a second perspective.
[0020] Figure 3 The utility model is a schematic diagram of the sleeve structure of a cleaning device for tar residue.
[0021] Figure 4 The utility model is a schematic diagram of the screw structure of a cleaning device for tar residue.
[0022] Figure 5 This is a schematic diagram of the support pipe structure of a tar residue cleaning device of the utility model.
[0023] Figure 6 This is a cross-sectional view of a support pipe of a tar residue cleaning device according to the present invention.
[0024] In the figure: 1. bracket; 2. storage tank; 3. first support plate; 4. second support plate; 5. first fixed plate; 6. first motor; 7. first shaft; 8. first bevel gear; 9. sleeve; 10. slide; 11. first bearing; 12. screw; 13. second bevel gear; 14. screw sleeve; 15. slider; 16. sleeve; 17. second fixed plate; 18. second bearing; 19. sealing sleeve; 20. support tube; 21. first gear; 22. second motor; 23. second shaft; 24. second gear; 25. pressure nozzle; 26. first fixed block; 27. hydraulic cylinder; 28. telescopic rod; 29. second fixed block; 30. scraper; 31. water pipe; 32. control panel; 33. discharge pipe. DETAILED DESCRIPTION
[0025] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.
[0026] like Figures 1-6 As shown, a cleaning device for tar residue includes a bracket 1, a storage tank 2 is fixedly installed on the bracket 1, a first support plate 3 is fixedly installed on one side of the surface of the storage tank 2, a sleeve 9 is fixedly installed on one end of the first support plate 3, a slide groove 10 is provided on the sleeve 9, a first bearing 11 is sleeved inside the lower end of the sleeve 9, the outer ring of the first bearing 11 is fixedly connected to the sleeve 9, the inner ring of the first bearing 11 is fixedly sleeved with a screw 12, and the upper end of the screw 12 is rotatably connected to the upper end of the sleeve 9, a second bevel gear 13 is fixedly installed on the lower end of the screw 12, a thread is provided on the screw 12, a screw sleeve 14 is movably sleeved on the surface of the screw 12, and a thread is provided inside the screw sleeve 14 And it meshes with the thread on the screw 12, a slider 15 is fixedly installed on the surface of the screw sleeve 14, the slider 15 is slidably set in the slide groove 10, and a sleeve 16 is fixedly installed on the upper end of the slider 15, and the sleeve 16 is movably sleeved on the surface of the sleeve 9. By adopting the above technical solution, the second bevel gear 13 is rotated to rotate the screw 12 fixedly sleeved on the inner ring of the first bearing 11. At this time, the slider 15 on one side of the screw sleeve 14 moves up and down in the slide groove 10, thereby driving the sleeve 16 movably sleeved on the surface of the sleeve 9 to move up and down. When the slider 15 moves to the uppermost end of the slide groove 10, the sleeve 16 fixedly installed on the slider 15 can be rotated due to the increase in the movable space of the slider 15.
[0027] like Figure 1-Figure 4As shown, a second support plate 4 is fixedly installed on one side of the surface of the storage tank 2, and a first motor 6 is fixedly installed on the upper end of one side of the second support plate 4. The output end of the first motor 6 passes through the first fixed plate 5 and is fixedly installed with a first shaft rod 7. A first bevel gear 8 is fixedly installed on one end of the first shaft rod 7. The first bevel gear 8 and the second bevel gear 13 are engaged with each other. A discharge pipe 33 is fixedly installed on the bottom end of the storage tank 2, and the discharge pipe 33 is communicated with the inside of the storage tank 2. By adopting the above technical solution, controlling the first motor 6 to rotate the first shaft rod 7 can make the first bevel gear 8 fixedly installed on one end of the first shaft rod 7 rotate, thereby driving the second bevel gear 13 engaged with the first bevel gear 8 to rotate.
[0028] like Figures 1-6 As shown, a second fixing plate 17 is fixedly installed on one side of the sliding sleeve 16, a second motor 22 is fixedly installed on the upper end of the second fixing plate 17, a second shaft 23 is fixedly installed on the output end of the second motor 22 through the second fixing plate 17, a second gear 24 is fixedly installed on one end of the second shaft 23, a second bearing 18 is fixedly installed on the lower end of one side of the second fixing plate 17, and the outer ring of the second bearing 18 is fixedly connected to the second fixing plate 17, the inner ring of the second bearing 18 is fixedly installed with a support tube 20, the surface of the support tube 20 is fixedly sleeved with a first gear 21, and the first gear 21 and the second gear 24 are meshed with each other, and four pressure nozzles 25 are fixedly installed at equal intervals on the lower end surface of the support tube 20, and the pressure nozzle 25 is communicated with the support tube 20. By adopting the above technical solution, the second motor 22 fixedly installed on the second fixed plate 17 is controlled to rotate the second shaft 23, so that the first gear 21 meshed with the second gear 24 is rotated. Due to the rotation of the first gear 21, the support tube 20 connected to the first gear 21 will rotate on the inner ring of the second bearing 18. The four pressure nozzles 25 installed at the lower end of the support tube 20 can spray the liquid in the support tube 20 to the tank wall.
[0029] like Figure 5 As shown, a sealing sleeve 19 is fixedly installed on the upper end of the second fixed plate 17, and a water pipe 31 is fixedly installed inside the sealing sleeve 19. By adopting the above technical solution, the outside of the water pipe 31 can be connected to a pressure pump, and the degreasing agent can be transported to the support tube 20 through the water pipe 31, and the sealing sleeve 19 can play a sealing role.
[0030] like Figure 5As shown, a first fixed block 26 is fixedly installed at the lower end of the support tube 20, and hydraulic cylinders 27 are fixedly installed on all four sides of the first fixed block 26. Telescopic rods 28 are fixedly installed at one end of the four hydraulic cylinders 27, and second fixed blocks 29 are fixedly installed at one end of the four telescopic rods 28. A scraper 30 is fixedly installed on one side of the four second fixed blocks 29. By adopting the above technical solution, the hydraulic cylinders 27 fixedly installed on the four sides of the first fixed block 26 are controlled to extend the corresponding telescopic rods 28, so that the scraper 30 installed on the second fixed block 29 at one end of the telescopic rod 28 can contact the wall of the storage tank 2 for rotational scraping. When scraping to the bottom of the storage tank 2, the telescopic rod 28 can be controlled to retract to scrape the bottom of the storage tank 2. Since the scraper 30 is set at an angle, the oil residue will be gathered to the discharge pipe 33 at the bottom of the storage tank 2 for discharge.
[0031] like Figure 1 As shown, a control panel 32 is fixedly installed on one side of the first fixed plate 5. The output end of the control panel 32 is electrically connected to the input ends of the first motor 6, the second motor 22, and the hydraulic cylinder 27. By adopting the above technical solution, operating the control panel 32 can control the start and stop of the first motor 6, the second motor 22, and the hydraulic cylinder 27.
[0032] It should be noted that the utility model is a cleaning device for tar residue. When in use, first, the bracket 1 is fixedly installed in the designated working position, the water pipe 31 is externally connected to the pressure pump, the control panel 32, the first motor 6, the second motor 22, and the hydraulic cylinder 27 are connected to the external power supply, and the first motor 6 is controlled to rotate the first shaft 7, so that the first bevel gear 8 fixedly installed at one end of the first shaft 7 rotates and drives the meshing second bevel gear 13 to rotate the screw 12 on the inner ring of the first bearing 11, so that the slider 15 on one side of the screw sleeve 14 moves downward in the slide groove 10, driving the sleeve 16 movably sleeved on the surface of the sleeve 9 to move downward.
[0033] Next, the second motor 22 fixedly installed on the second fixed plate 17 is controlled to rotate the second shaft 23 to rotate the second gear 24, so that the first gear 21 meshing with the second gear 24 rotates. As the first gear 21 rotates, the support tube 20 connected to the first gear 21 will rotate on the inner ring of the second bearing 18. The hydraulic cylinder 27 fixedly installed on the four sides of the first fixed block 26 is controlled to extend the corresponding telescopic rod 28, so that the scraper 30 installed on the second fixed block 29 at one end of the telescopic rod 28 contacts the wall of the storage tank 2 for rotational scraping. The four pressure nozzles 25 installed at the lower end of the support tube 20 spray the degreaser in the support tube 20 onto the tank wall to achieve better scraping effect.
[0034] When scraping to the bottom of the storage tank 2, the telescopic rod 28 is controlled to be slowly retracted to scrape the bottom of the storage tank 2. Since the scraper 30 is set at an angle, the scraped oil residue will be gathered to the discharge pipe 33 at the bottom of the storage tank 2 for collection.
[0035] After scraping is completed, the first motor 6 is controlled to rotate in the opposite direction to move the slider 15 upward. When the slider 15 moves to the uppermost end of the slide groove 10, the slider 15 drives the sliding sleeve 16 to rotate due to the increase in the movable space of the slider 15, and moves the components on the second fixed plate 17 to the outside of the storage tank 2 without affecting the use of the storage tank 2.
[0036] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in this invention is defined by the appended claims and their equivalents.
Claims
1. A cleaning device for tar residue, comprising a bracket (1), characterized in that: A storage tank (2) is fixedly mounted on the bracket (1), a first support plate (3) is fixedly mounted on one side of the surface of the storage tank (2), a sleeve (9) is fixedly mounted on one end of the first support plate (3), a slide groove (10) is provided on the sleeve (9), a first bearing (11) is sleeved inside the lower end of the sleeve (9), an outer ring of the first bearing (11) is fixedly connected to the sleeve (9), a screw (12) is fixedly sleeved on the inner ring of the first bearing (11), and the upper end of the screw (12) is rotatably connected to the inner surface of the sleeve (9). The screw (12) is provided with a second bevel gear (13) fixedly mounted on the lower end thereof, the screw (12) is provided with a thread, a screw sleeve (14) is movably sleeved on the surface of the screw (12), a thread is provided inside the screw sleeve (14) and is meshed with the thread on the screw (12), a slider (15) is fixedly mounted on the surface of the screw sleeve (14), the slider (15) is slidably arranged in the slide groove (10), a sliding sleeve (16) is fixedly mounted on the upper end of the slider (15), and the sliding sleeve (16) is movably sleeved on the surface of the sleeve (9).
2. The cleaning device for tar residue according to claim 1, characterized in that: A second support plate (4) is fixedly mounted on one side of the surface of the storage tank (2); a first motor (6) is fixedly mounted on the upper end of one side of the second support plate (4); an output end of the first motor (6) passes through the first fixed plate (5) and is fixedly mounted with a first shaft (7); a first bevel gear (8) is fixedly mounted on one end of the first shaft (7); the first bevel gear (8) and the second bevel gear (13) are meshed with each other; a discharge pipe (33) is fixedly mounted on the bottom end of the storage tank (2), and the discharge pipe (33) is communicated with the interior of the storage tank (2).
3. The cleaning device for tar residue according to claim 1, characterized in that: A second fixed plate (17) is fixedly mounted on one side of the sliding sleeve (16), a second motor (22) is fixedly mounted on the upper end of the second fixed plate (17), an output end of the second motor (22) passes through the second fixed plate (17) and is fixedly mounted with a second shaft (23), one end of the second shaft (23) is fixedly mounted with a second gear (24), a second bearing (18) is fixedly mounted on the lower end of one side of the second fixed plate (17), and the outer ring of the second bearing (18) is fixedly connected to the second fixed plate (17), and the inner ring of the second bearing (18) is fixedly mounted with a support tube (20), a first gear (21) is fixedly sleeved on the surface of the support tube (20), the first gear (21) and the second gear (24) are meshed with each other, and four pressure nozzles (25) are fixedly mounted at equal intervals on the lower end surface of the support tube (20), and the pressure nozzles (25) are communicated with the support tube (20).
4. The cleaning device for tar residue according to claim 3, characterized in that: A sealing sleeve (19) is fixedly mounted on the upper end of the second fixing plate (17), and a water pipe (31) is fixedly mounted inside the sealing sleeve (19).
5. The cleaning device for tar residue according to claim 3, characterized in that: A first fixed block (26) is fixedly mounted on the lower end of the support tube (20), hydraulic cylinders (27) are fixedly mounted on four sides of the first fixed block (26), telescopic rods (28) are fixedly mounted on one end of the four hydraulic cylinders (27), a second fixed block (29) is fixedly mounted on one end of the four telescopic rods (28), and a scraper (30) is fixedly mounted on one side of the four second fixed blocks (29).
6. The cleaning device for tar residue according to claim 2, characterized in that: A control panel (32) is fixedly mounted on one side of the first fixed plate (5), and an output end of the control panel (32) is electrically connected to input ends of the first motor (6), the second motor (22), and the hydraulic cylinder (27).