Leveling machine with leveling roller spraying and cleaning device
By designing a spray cleaning device and a protective cover on the leveling machine, the problem of material surface cleaning is solved, the cleanliness and stable movement of the material surface are achieved, and the material quality and safety are improved.
Patent Information
- Application Number
- CN202422795260.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-17
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2034-11-17
AI Technical Summary
Existing leveling machines are unable to effectively clean up residues during the leveling process, resulting in scratches and dents on the material surface, affecting the appearance and quality of the material.
A leveling machine with a leveling roller spray cleaning device is designed. The cleaning liquid is sprayed through the nozzle to clean the material surface. A protective cover is equipped to prevent water splashing. A filtering mechanism is set to prevent clogging, thereby achieving clean and stable movement of the material surface.
It can effectively remove iron filings and dust on the surface of materials, ensure the flatness and smoothness of the material surface, prevent impurities from splashing and causing harm to workers, improve material quality, and achieve stable leveling of materials of different thicknesses.
Smart Images

Figure CN223367871U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of leveling machines, in particular to a leveling machine with a leveling roller spray cleaning device. Background Art
[0002] Leveling machines are mainly used to level plates of various specifications and plates that have been sheared into blocks. This machine is suitable for leveling various cold-rolled and hot-rolled plates. The roller plate leveling machine uses the Bauschinger effect of the material to bend the plate multiple times through the leveling roller, gradually changing the multiple original curvatures into a single curvature and finally leveling it.
[0003] The leveling machine in the prior art cannot clean the residue during the leveling process. The residue may adhere to the surface of the material, causing scratches, dents or other damage to the surface of the material, which not only affects the appearance of the material, but may also affect the quality of the final product. Utility Model Content
[0004] In order to solve the above technical problems, the utility model provides a leveling machine with a leveling roller spray cleaning device.
[0005] The utility model adopts the following technical solution: a leveling machine with a leveling roller spray cleaning device, comprising a cleaning mechanism, a conveying mechanism, an adjusting mechanism and a filtering mechanism, wherein the cleaning conveying mechanism is located on the left side of the adjusting mechanism, the cleaning mechanism is located in front of the conveying mechanism, and the filtering mechanism is located in front of the conveying mechanism;
[0006] The cleaning mechanism includes a workbench, a protective cover is fixedly connected to the top of the workbench, a diversion pipe is fixedly connected to the inside of the protective cover, the diversion pipe is connected to a nozzle, the end of the diversion pipe away from the nozzle is connected to a water pump, the outer wall of the water pump is fixedly connected to a fixed seat, the end of the water pump away from the diversion pipe is connected to a water storage frame, and the water storage frame is fixedly connected to the bottom of the fixed seat.
[0007] Through the above technical solution, the water pump draws out the cleaning liquid from the inside of the water storage frame through the pipeline, and the water pump transports the cleaning liquid to the nozzle through the diversion pipe. The nozzle sprays the cleaning liquid onto the material plate through the high pressure of the water pump, thereby cleaning the iron filings, dust and other impurities on the surface of the material, thereby ensuring the flatness and smoothness of the material surface and improving the quality requirements of the material. At the same time, a protective cover is fixed on the top of the workbench. The protective cover can prevent water from splashing when it contacts the material surface, preventing impurities from splashing and causing harm to workers.
[0008] As a further improvement of the above scheme, the conveying mechanism includes a support seat, which is fixedly connected to the outer wall of the workbench. A motor is fixedly connected to the top of the support seat, a fixed rod is fixedly connected to the output end of the motor, and a rotating wheel is fixedly connected to the outer wall of the fixed rod.
[0009] As a further improvement of the above solution, the end of the rotating wheel away from the motor is fixedly connected to a rotating rod, the rotating rod is rotatably connected to the inside of the workbench, the outer wall of the rotating rod is fixedly connected to a driving wheel, and the rotating wheel is meshed with a belt.
[0010] Through the above technical solution, the motor drives the wheel to rotate through the fixed rod, and the wheel drives the driving wheel to rotate through the rotating rod, thereby ensuring stable operation of the material. At the same time, the outer wall of the wheel engages the belt, and the belt drives the remaining wheels to rotate, so that the material is always subjected to the kinetic force and the material continues to move.
[0011] As a further improvement of the above scheme, the adjustment mechanism includes a slide groove, which is opened on the top of the workbench, and the outer wall of the workbench is fixedly connected to a support seat 1, the top of the support seat 1 is fixedly connected to a motor 1, the output end of the motor 1 is fixedly connected to a fixed rod 1, the fixed rod 1 is rotatably connected to the inside of the workbench, the outer wall of the fixed rod 1 is fixedly connected to a gear, and the gear is meshed with a rack.
[0012] As a further improvement of the above solution, the rack is slidably connected to the outer wall of the slide groove, the end of the rack away from the gear is fixedly connected to a connecting block, the connecting block is slidably connected to the outer wall of the slide groove, the outer wall of the rack is fixedly connected to a fixed plate, the bottom of the fixed plate is fixedly connected to a fixed block, the inside of the fixed block is rotatably connected to a rotating rod 1, and the outer wall of the rotating rod 1 is fixedly connected to a driven wheel.
[0013] Through the above technical solution, motor 1 drives fixed rod 1 to rotate, fixed rod 1 is fixed to the gear, the gear is engaged with the rack, thereby driving the fixed plate to move up and down, a fixed block is fixed at the bottom of the fixed plate, the fixed block rotates with the rotating rod 1, and the driven wheel is fixed on the outer wall of the rotating rod 1, so that materials of different thicknesses can be leveled. At the same time, in order to make the driven wheel move as a whole, the fixed plates are connected by connecting blocks, and the rack and the connecting block slide on the outer wall of the slide groove, thereby ensuring the stability of the fixed plate movement.
[0014] As a further improvement of the above scheme, the filtering mechanism includes a water outlet pipe, which is connected and arranged inside the workbench, and the end of the water outlet pipe away from the workbench is connected and arranged with a fixed block 1, the bottom of the workbench is fixedly connected to a support seat 2, the outer wall of the support seat 2 is fixedly connected to a motor 2, the output end of the motor 2 is fixedly connected to a rotating rod 2, the rotating rod 2 is rotatably connected to the inside of the fixed block 1, the outer wall of the rotating rod 2 is fixedly connected to a gear 1, and the gear 1 is meshed with gear 2.
[0015] As a further improvement of the above scheme, the gear 2 is internally connected to a rotating rod 3, and the rotating rod 3 is fixedly connected to the outer wall of the fixed block 1. The end of the fixed block 1 away from the water outlet pipe is connected to a pipe 1, and the end of the pipe 1 away from the fixed block 1 is connected to the inside of the water storage frame. The inner wall of the water storage frame is fixedly connected to a filter plate, and a slag outlet is opened on the left side of the water storage frame.
[0016] Through the above technical solution, motor 2 drives the fixed seat to rotate through rotating rod 2, and gear 1 engages with gear 2, so that the wastewater inside the workbench is transported to pipe 1 through the outlet pipe. The wastewater separates the residue through the filter plate to prevent clogging of the nozzle. The residue is discharged through the residue outlet, and the water inside the water storage frame is re-transported to the nozzle through the pipe to ensure the circulation of the water flow.
[0017] Compared with the prior art, the beneficial effects of the present invention are:
[0018] The utility model uses a water pump to extract the cleaning liquid from the water storage frame through a pipeline, and the water pump transports the cleaning liquid to the nozzle through a diversion pipe. The nozzle sprays the cleaning liquid onto the material plate through the high pressure of the water pump, thereby cleaning impurities such as iron filings and dust on the surface of the material, thereby ensuring the flatness and smoothness of the material surface and improving the quality requirements of the material. At the same time, a protective cover is fixed on the top of the workbench, which can prevent water from splashing when contacting the material surface, thereby preventing impurities from splashing and causing harm to workers.
[0019] The utility model drives a fixed rod to rotate through a motor, and the fixed rod is fixed to a gear, and the gear is engaged with a rack, thereby driving the fixed plate to move up and down, and a fixed block is fixed to the bottom of the fixed plate, and the fixed block rotates with the rotating rod, and a driven wheel is fixed to the outer wall of the rotating rod, so that materials of different thicknesses can be leveled. At the same time, in order to make the driven wheel move as a whole, the fixed plates are connected by a connecting block, and the rack and the connecting block slide on the outer wall of the slide groove, thereby ensuring the stability of the movement of the fixed plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a schematic diagram of the overall structure of the utility model;
[0021] Figure 2 This is a schematic diagram of the cleaning mechanism structure of the utility model;
[0022] Figure 3 This is a schematic diagram of the structure of the conveying mechanism of the utility model;
[0023] Figure 4 This is a schematic diagram of the structure of the adjustment mechanism of the utility model;
[0024] Figure 5 For this utility model Figure 4 A schematic diagram of the enlarged structure of the middle part A;
[0025] Figure 6 This is a schematic diagram of the filter mechanism structure of the utility model.
[0026] Description of main symbols:
[0027] 1. Cleaning mechanism; 101. Workbench; 102. Protective cover; 103. Diverter pipe; 104. Nozzle; 105. Water pump; 106. Fixing seat; 107. Pipeline; 108. Water storage frame; 2. Conveying mechanism; 201. Support seat; 202. Motor; 203. Fixing rod; 204. Rotating wheel; 205. Rotating rod; 206. Driving wheel; 207. Belt; 3. Adjusting mechanism; 301. Slide; 302. Support seat 1; 303. Motor 1; 30 4. Fixed rod 1; 305. Gear; 306. Rack; 307. Connecting block; 308. Fixed plate; 309. Fixed block; 310. Rotating rod 1; 311. Driven wheel; 4. Filter mechanism; 401. Water outlet pipe; 402. Fixed block 1; 403. Support seat 2; 404. Motor 2; 405. Rotating rod 2; 406. Gear 1; 407. Gear 2; 408. Rotating rod 3; 409. Pipe 1; 410. Filter plate; 411. Slag outlet. DETAILED DESCRIPTION
[0028] Below, the present invention is further described in conjunction with the accompanying drawings and specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments.
[0029] Example:
[0030] Please combine Figure 1-6 , this embodiment is a leveling machine with a leveling roller spray cleaning device, comprising a cleaning mechanism 1, a conveying mechanism 2, an adjusting mechanism 3 and a filtering mechanism 4, wherein the conveying mechanism 2 is located on the left side of the adjusting mechanism 3, the cleaning mechanism 1 is located in front of the conveying mechanism 2, and the filtering mechanism 4 is located in front of the conveying mechanism 2;
[0031] The cleaning mechanism 1 includes a workbench 101, a protective cover 102 is fixedly connected to the top of the workbench 101, a diversion pipe 103 is fixedly connected to the inside of the protective cover 102, the diversion pipe 103 is connected to a nozzle 104, the end of the diversion pipe 103 away from the nozzle 104 is connected to a water pump 105, the outer wall of the water pump 105 is fixedly connected to a fixed seat 106, the end of the water pump 105 away from the diversion pipe 103 is connected to a water storage frame 108, and the water storage frame 108 is fixedly connected to the bottom of the fixed seat 106.
[0032] The conveying mechanism 2 includes a support base 201, which is fixedly connected to the outer wall of the workbench 101. A motor 202 is fixedly connected to the top of the support base 201, a fixed rod 203 is fixedly connected to the output end of the motor 202, and a rotating wheel 204 is fixedly connected to the outer wall of the fixed rod 203.
[0033] One end of the rotating wheel 204 away from the motor 202 is fixedly connected to a rotating rod 205 , which is rotatably connected to the inside of the workbench 101 . The outer wall of the rotating rod 205 is fixedly connected to a driving wheel 206 , and the rotating wheel 204 is meshed with a belt 207 .
[0034] The adjustment mechanism 3 includes a slide groove 301, which is opened on the top of the workbench 101. The outer wall of the workbench 101 is fixedly connected to a support seat 302, the top of the support seat 302 is fixedly connected to a motor 303, the output end of the motor 303 is fixedly connected to a fixed rod 304, the fixed rod 304 is rotatably connected to the inside of the workbench 101, the outer wall of the fixed rod 304 is fixedly connected to a gear 305, and the gear 305 is meshed with a rack 306.
[0035] The rack 306 is slidably connected to the outer wall of the slide groove 301, and the end of the rack 306 away from the gear 305 is fixedly connected to the connecting block 307, and the connecting block 307 is slidably connected to the outer wall of the slide groove 301. The outer wall of the rack 306 is fixedly connected to the fixed plate 308, and the bottom of the fixed plate 308 is fixedly connected to the fixed block 309. The fixed block 309 is rotatably connected to the rotating rod 1 310 inside, and the outer wall of the rotating rod 1 310 is fixedly connected to the driven wheel 311.
[0036] The filtering mechanism 4 includes a water outlet pipe 401, which is connected to the inside of the workbench 101. The end of the water outlet pipe 401 away from the workbench 101 is connected to a fixed block 1 402. The bottom of the workbench 101 is fixedly connected to a support seat 2 403. The outer wall of the support seat 2 403 is fixedly connected to a motor 2 404. The output end of the motor 2 404 is fixedly connected to a rotating rod 2 405. The rotating rod 2 405 is rotatably connected to the inside of the fixed block 1 402. The outer wall of the rotating rod 2 405 is fixedly connected to a gear 1 406. The gear 1 406 is meshed with a gear 2 407.
[0037] The gear 2 407 is internally connected to the rotating rod 3 408, and the rotating rod 3 408 is fixedly connected to the outer wall of the fixed block 1 402. The end of the fixed block 1 402 away from the water outlet pipe 401 is connected to the pipe 1 409. The end of the pipe 1 409 away from the fixed block 1 402 is connected to the inside of the water storage frame 108. The inner wall of the water storage frame 108 is fixedly connected to a filter plate 410, and a slag outlet 411 is opened on the left side of the water storage frame 108.
[0038] The implementation principle of a leveling machine with a leveling roller spray cleaning device in the embodiment of the present application is as follows: the water pump 105 extracts the cleaning liquid from the water storage frame 108 through the pipe 107, and the water pump 105 transports the cleaning liquid to the nozzle 104 through the diversion pipe 103. The nozzle 104 sprays the cleaning liquid on the material plate through the high pressure of the water pump 105, thereby cleaning the iron filings, dust and other impurities on the surface of the material, thereby ensuring the flatness and smoothness of the material surface and improving the quality requirements of the material. At the same time, a protective cover 1 is fixed on the top of the workbench 101. 02, the protective cover 102 can prevent the water from splashing when it contacts the surface of the material, and prevent the impurities from splashing and causing harm to the workers. At the same time, the motor 202 drives the wheel 204 to rotate through the fixed rod 203, and the wheel 204 drives the driving wheel 206 to rotate through the rotating rod 205, thereby ensuring the stable operation of the material. At the same time, the outer wall of the wheel 204 engages the belt 207, and the belt 207 drives the other wheels 204 to rotate, so that the material is always subjected to the kinetic force, so that the material can be continuously moved, which can be achieved through the motor 303 belt The movable fixed rod 304 rotates, the fixed rod 304 is fixed to the gear 305, the gear 305 is engaged with the rack 306, thereby driving the fixed plate 308 to move up and down, the fixed block 309 is fixed at the bottom of the fixed plate 308, the fixed block 309 rotates with the rotating rod 310, and the driven wheel 311 is fixed on the outer wall of the rotating rod 310, so that materials of different thicknesses can be leveled. At the same time, in order to make the driven wheel 311 move as a whole, the fixed plates 308 are connected by the connecting block 307, and the rack 306 is connected to the connecting block 307. 7 slides on the outer wall of the chute 301, thereby ensuring the stability of the movement of the fixed plate 308. The motor 2 404 drives the fixed base 106 to rotate through the rotating rod 2 405. The gear 1 406 is engaged with the gear 2 407, so that the waste water inside the workbench 101 is transported to the pipe 1 409 through the outlet pipe 401. The waste water passes through the filter plate 410 to separate the residue to prevent the nozzle 104 from being blocked. The residue is discharged through the residue outlet 411. The water inside the water storage frame 108 is re-transported to the nozzle 104 through the pipe 107 to ensure the circulation of the water flow.
[0039] The above-mentioned embodiments are only preferred embodiments of the present invention and cannot be used to limit the scope of protection of the present invention. Any non-substantial changes and replacements made by technicians in this field on the basis of the present invention fall within the scope of protection required by the present invention.
Claims
1. A leveling machine with a leveling roller spray cleaning device, characterized in that: It comprises a cleaning mechanism (1), a conveying mechanism (2), an adjusting mechanism (3) and a filtering mechanism (4), wherein the conveying mechanism (2) is located on the left side of the adjusting mechanism (3), the cleaning mechanism (1) is located in front of the conveying mechanism (2), and the filtering mechanism (4) is located in front of the conveying mechanism (2); The cleaning mechanism (1) comprises a workbench (101), a protective cover (102) is fixedly connected to the top of the workbench (101), a diversion pipe (103) is fixedly connected inside the protective cover (102), the diversion pipe (103) is connected to a nozzle (104), an end of the diversion pipe (103) away from the nozzle (104) is connected to a water pump (105), an outer wall of the water pump (105) is fixedly connected to a fixing seat (106), an end of the water pump (105) away from the diversion pipe (103) is connected to a water storage frame (108), and the water storage frame (108) is fixedly connected to the bottom of the fixing seat (106).
2. A leveling machine with a leveling roller spray cleaning device according to claim 1, characterized in that: The conveying mechanism (2) comprises a support base (201), the support base (201) is fixedly connected to the outer wall of the workbench (101), a motor (202) is fixedly connected to the top of the support base (201), a fixed rod (203) is fixedly connected to the output end of the motor (202), and a rotating wheel (204) is fixedly connected to the outer wall of the fixed rod (203).
3. A leveling machine with a leveling roller spray cleaning device according to claim 2, characterized in that: One end of the rotating wheel (204) away from the motor (202) is fixedly connected to a rotating rod (205), the rotating rod (205) is rotatably connected to the inside of the workbench (101), the outer wall of the rotating rod (205) is fixedly connected to a driving wheel (206), and the rotating wheel (204) is meshedly connected to a belt (207).
4. A leveling machine with a leveling roller spray cleaning device according to claim 1, characterized in that: The adjusting mechanism (3) includes a slide groove (301), the slide groove (301) is opened on the top of the workbench (101), the outer wall of the workbench (101) is fixedly connected to a support seat 1 (302), the top of the support seat 1 (302) is fixedly connected to a motor 1 (303), the output end of the motor 1 (303) is fixedly connected to a fixed rod 1 (304), the fixed rod 1 (304) is rotatably connected to the inside of the workbench (101), the outer wall of the fixed rod 1 (304) is fixedly connected to a gear (305), and the gear (305) is meshedly connected to a rack (306).
5. A leveling machine with a leveling roller spray cleaning device according to claim 4, characterized in that: The rack (306) is slidably connected to the outer wall of the slide groove (301), and the end of the rack (306) away from the gear (305) is fixedly connected to a connecting block (307), and the connecting block (307) is slidably connected to the outer wall of the slide groove (301). The outer wall of the rack (306) is fixedly connected to a fixed plate (308), and the bottom of the fixed plate (308) is fixedly connected to a fixed block (309), and the fixed block (309) is rotatably connected to a rotating rod (310) inside, and the outer wall of the rotating rod (310) is fixedly connected to a driven wheel (311).
6. A leveling machine with a leveling roller spray cleaning device according to claim 1, characterized in that: The filtering mechanism (4) comprises a water outlet pipe (401), the water outlet pipe (401) is connected to the inside of the workbench (101), one end of the water outlet pipe (401) away from the workbench (101) is connected to a fixed block 1 (402), the bottom of the workbench (101) is fixedly connected to a support seat 2 (403), the outer wall of the support seat 2 (403) is fixedly connected to a motor 2 (404), the output end of the motor 2 (404) is fixedly connected to a rotating rod 2 (405), the rotating rod 2 (405) is rotatably connected to the inside of the fixed block 1 (402), the outer wall of the rotating rod 2 (405) is fixedly connected to a gear 1 (406), and the gear 1 (406) is meshedly connected to a gear 2 (407).
7. A leveling machine with a leveling roller spray cleaning device according to claim 6, characterized in that: The gear 2 (407) is internally rotatably connected to a rotating rod 3 (408), the rotating rod 3 (408) is fixedly connected to the outer wall of the fixed block 1 (402), the end of the fixed block 1 (402) away from the water outlet pipe (401) is connected to a pipe 1 (409), the end of the pipe 1 (409) away from the fixed block 1 (402) is connected to the inside of the water storage frame (108), the inner wall of the water storage frame (108) is fixedly connected to a filter plate (410), and a slag outlet (411) is provided on the left side of the water storage frame (108).