Profile shaping machine
By introducing adjustable longitudinal rollers and guide wheel structures into the profile shaping machine, the problems of offset and low efficiency in the profile shaping process are solved, and stable shaping and efficient transmission of profiles of different sizes are achieved.
Patent Information
- Application Number
- CN202422768563.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-13
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2034-11-13
AI Technical Summary
Traditional profile shaping machines have problems with profile deviation and low shaping efficiency during the shaping process, especially the shaping effect of thin-walled profiles is not ideal, and there is a lack of effective limiting structure.
By setting adjustable longitudinal rollers and guide wheel structures at both ends of the profile shaping machine frame, combined with a screw adjustment system, effective limiting and spacing adjustment of the profiles can be achieved, ensuring the stability of the profiles during transportation and adapting to the shaping needs of different sizes.
It effectively avoids the deviation of profiles during transmission, improves the shaping quality and efficiency, and ensures the adaptability of shaping effects for profiles of different sizes.
Smart Images

Figure CN223367878U_ABST
Abstract
Description
Technical Field
[0001] The utility model specifically relates to the technical field of profile shaping, in particular to a profile shaping machine. Background Art
[0002] The tooling is made of high-quality die steel and undergoes heat treatment and other processes to improve its hardness and wear resistance. The shape of the die is designed according to the target shape of the profile to be shaped, and a variety of types are available for selection or customization. The roller assembly consists of multiple rollers, and the diameter, surface roughness, and arrangement of the rollers are determined according to the characteristics of the profile and the shaping requirements. For example, for profiles with high surface quality requirements, the roller surface will be finely polished; for shaping that requires a large amount of deformation, the roller will use a special concave and convex structure to enhance the force on the profile;
[0003] When a traditional shaping machine is shaping a profile, the profile to be shaped is placed on a support frame, the surface of the profile is detected by a detection device, and then the bent position of the profile is punched by pressing. This work efficiency is slow, and when the thickness of the groove is thin, the pressure cannot be effectively adjusted by the pressing shaping device, resulting in excessive pressing or unsatisfactory pressing effect, which cannot effectively guarantee the shaping efficiency of the profile.
[0004] After searching, Chinese patent publication number CN201910171905.8 discloses an automatic aluminum profile shaping machine; comprising a frame, on which a plurality of rotating rollers and a lifting roller located above the rotating rollers are evenly arranged in a horizontal direction from bottom to top; a lifting screw is installed on the lifting roller, and the lifting screw is driven by a lifting motor; the lifting screw is driven by the lifting motor, and the lifting roller is raised and lowered by the lifting screw to adapt to aluminum profiles of different specifications;
[0005] The shaping machine in the above patent realizes shaping of the profile in transit by installing different molds on the rotating roller and the lifting roller. However, there is no effective limiting structure for the profile on both sides of the rotating roller and the lifting roller in the above patent. Therefore, during the shaping process, the profile may be offset between the rotating roller and the lifting roller, which will affect the quality of the profile shaping. Utility Model Content
[0006] The purpose of the present utility model is to provide a profile shaping machine, in which the spacing between the movable rotating shaft and the fixed rotating shaft is adjusted to effectively achieve the effect of shaping profiles of different sizes. During the profile transmission process, adjustable longitudinal rollers are provided on the extension frames at both ends of the frame body, so that the accuracy of the profile transmission position is effectively guaranteed during the shaping process. Guide wheels are provided between the longitudinal rollers and the movable rotating shaft and the fixed rotating shaft, so as to effectively increase the support for the profile, avoid the bending of the shaped profile during the transmission process, effectively ensure the quality of the shaping, and solve the problems of the above-mentioned background technology.
[0007] To achieve the above purpose, the present invention provides the following technical solutions:
[0008] A profile shaping machine, comprising a shaping machine; transport frames are provided at both ends of the shaping machine; the shaping machine comprises a frame; extension frames are fixedly mounted at both ends of the frame; a slide rail is fixedly mounted on the top of the extension frame; two sliders are slidably mounted on the slide rail; longitudinal rollers are cooperatively mounted on the two sliders; the longitudinal rollers effectively limit the profile being transported, preventing the profile from deviating during transport and preventing it from effectively entering between the shaping wheels mounted on the fixed rotating shaft and the movable rotating shaft;
[0009] A plurality of rectangular grooves are provided on one side of the frame body for facilitating the installation of the movable mounting frame; longitudinal slide rails are installed on the inner walls of both sides of the rectangular grooves; the movable mounting frame is slidably mounted on the longitudinal slide rails; the movable mounting frame is adjusted by a first screw to effectively adjust the distance between the fixed rotating shaft and the movable rotating shaft, thereby meeting the shaping effect of profiles of different sizes and satisfying different work requirements;
[0010] As a further technical solution of the present invention, two symmetrical fixing blocks are fixedly installed on the top of the rectangular groove; a first screw is installed in the middle of the fixing block; the bottom of the first screw is movably mounted on the movable mounting frame through a bearing; the first screw is threadedly connected to the fixing block, so that the first screw can be adjusted up and down by rotating the first screw, thereby effectively driving the movable mounting frame to adjust the movable shaft;
[0011] As a further technical solution of the present invention, the movable mounting frame is provided with a movable rotating shaft movably mounted on a horizontal position via a bearing; a fixed rotating shaft is provided below the movable rotating shaft; the fixed rotating shaft is movably mounted on the frame body via a bearing; the profile being transported passes between the fixed rotating shaft and the movable rotating shaft, thereby being effectively shaped by the shaping wheel;
[0012] As a further technical solution of the present invention, symmetrical side panels are fixedly mounted on both ends of the frame; the two side panels are fixedly mounted via a connecting rod; a second screw is mounted in the middle of the two connecting rods; an adjustment frame is movably mounted on the two connecting rods and the second screw; a hand wheel is fixedly mounted on the top of the second screw and the first screw;
[0013] As a further technical solution of the present invention, a support rod is mounted on the side of the adjustment frame away from the second screw and the first screw; a guide wheel is mounted on the support rod; the guide wheel is located between the longitudinal roller and the fixed shaft and the movable shaft;
[0014] As a further technical solution of the present invention, the fixed shaft and the movable shaft are equipped with shaping wheels of different diameters;
[0015] Compared with the prior art, the beneficial effects of the present invention are:
[0016] 1. When the utility model is in use, the profile is transported through the transport frame at one end of the shaping machine, so that the profile passes between two longitudinal rollers on the extension frame at one end of the frame. The bottoms of the two longitudinal rollers are slidably mounted on the slide rails through sliders, so that profiles of different sizes can be transported between the two longitudinal rollers;
[0017] 2. In this utility model, after the profile passes through the longitudinal roller, the adjustment frame is adjusted by the second screw, thereby enabling the adjustment frame to drive the support rod to adjust up and down, thereby effectively enabling the guide wheel installed on the support rod to support the profile passing through the longitudinal roller. By adjusting the second screw, the guide wheel is effectively adjusted to between the fixed rotating shaft and the movable rotating shaft, thereby effectively ensuring the stability of the profile during the transmission process;
[0018] 3. In the process of shaping, the utility model rotates the first screw by the hand wheel, so that the first screw drives the movable mounting frame to adjust up and down along the longitudinal slide rail inside the rectangular groove opened on the frame body, thereby effectively adjusting the movable rotating shaft installed on the movable mounting frame, thereby adjusting the distance between the fixed rotating shaft and the movable rotating shaft, thereby effectively meeting the shaping requirements of profiles of different sizes and improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a three-dimensional structural diagram of the utility model.
[0020] Figure 2 This utility model Figure 1 side view.
[0021] Figure 3 This utility model Figure 1 Schematic diagram of the three-dimensional structure of the medium shaping machine.
[0022] Figure 4 This utility model Figure 3 Schematic diagram of the rear structure.
[0023] Figure 5 This utility model Figure 3 main view.
[0024] Figure 6 This utility model Figure 5 side view.
[0025] Figure 7 This utility model Figure 1 A magnified view of the local structure at point A.
[0026] Figure 8 This utility model Figure 4 A magnified view of the local structure at point B.
[0027] In the figure: 1-transport frame, 2-shaping machine, 20-frame, 21-extension frame, 22-longitudinal roller, 23-first screw, 24-fixed block, 25-fixed shaft, 26-movable shaft, 27-handwheel, 28-controller, 29-guide wheel, 210-slide rail, 211-slider, 212-side plate, 213-connecting rod, 214-adjusting frame, 215-movable mounting frame, 216-second screw, 217-support rod. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0029] See also Figure 1-8 In an embodiment of the present invention, a profile shaping machine includes a shaping machine 2; a transport frame 1 is provided at both ends of the shaping machine 2; the shaping machine 2 includes a frame 20; an extension frame 21 is fixedly installed at both ends of the frame 20; a slide rail 210 is fixedly installed on the top of the extension frame 21; two sliders 211 are slidably installed on the slide rail 210; the two sliders 211 are cooperated with and installed with longitudinal rollers 22;
[0030] The frame 20 is provided with a plurality of rectangular grooves on one side for facilitating the installation of the movable mounting frame 215; longitudinal slide rails are installed on the inner walls on both sides of the rectangular grooves; the movable mounting frame 215 is slidably installed with the longitudinal slide rails;
[0031] Two symmetrical fixing blocks 24 are fixedly installed on the top of the rectangular groove; a first screw rod 23 is fitted in the middle of the fixing blocks 24; and the bottom of the first screw rod 23 is movably mounted on a movable mounting frame 215 via a bearing.
[0032] By adopting the above technical solution, when in use, the profile is transported through the transport frame 1 at one end of the shaping machine 2, so that the profile passes between the two longitudinal rollers 22 on the extension frame 21 at one end of the frame body 20. The bottoms of the two longitudinal rollers 22 are slidably mounted on the slide rail 210 through the slider 211, so that profiles of different sizes can be transported between the two longitudinal rollers 22;
[0033] The movable mounting frame 215 is movably mounted with a movable shaft 26 at a horizontal position via a bearing; a fixed shaft 25 is provided below the movable shaft 26; the fixed shaft 25 is movably mounted with the frame body 20 via a bearing.
[0034] In this embodiment, symmetrical side panels 212 are fixedly mounted at both ends of the frame 20; the two side panels 212 are fixedly mounted via a connecting rod 213; a second screw 216 is mounted between the two connecting rods 213; an adjustment frame 214 is movably mounted on the two connecting rods 213 and the second screw 216; a hand wheel 27 is fixedly mounted on the top of the second screw 216 and the first screw 23;
[0035] By adopting the above technical solution, after the profile passes through the longitudinal roller 22, the adjustment frame 214 is adjusted by the second screw 216, so that the adjustment frame 214 drives the support rod 217 to adjust up and down, thereby effectively realizing that the guide wheel 29 installed on the support rod 217 supports the profile passing through the longitudinal roller 22. By adjusting the second screw 216, the guide wheel 29 is effectively adjusted to between the fixed rotating shaft 25 and the movable rotating shaft 26, thereby effectively ensuring the stability of the profile during the transmission process;
[0036] Furthermore, a support rod 217 is mounted on the side of the adjustment frame 214 away from the second screw rod 216 and the first screw rod 23; a guide wheel 29 is mounted on the support rod 217; the guide wheel 29 is located between the longitudinal roller 22, the fixed shaft 25 and the movable shaft 26;
[0037] In this embodiment, the fixed shaft 25 and the movable shaft 26 are equipped with shaping wheels of different diameters;
[0038] By adopting the above technical solution, during the shaping process, the first screw 23 is rotated by the handwheel 27, so that the first screw 23 drives the movable mounting frame 215 to adjust up and down along the longitudinal slide rail inside the rectangular groove opened on the frame body 20, thereby effectively adjusting the movable rotating shaft 26 installed on the movable mounting frame 215, thereby adjusting the distance between the fixed rotating shaft 25 and the movable rotating shaft 26, thereby effectively meeting the shaping requirements of profiles of different sizes.
[0039] The working principle of the utility model is as follows: when in use, the profile is transported through the transport frame 1 at one end of the shaping machine 2, so that the profile passes between the two longitudinal rollers 22 on the extension frame 21 at one end of the frame body 20, and the bottoms of the two longitudinal rollers 22 are slidably mounted on the slide rail 210 through the slider 211, so that profiles of different sizes can be transported between the two longitudinal rollers 22;
[0040] After the profile passes through the longitudinal roller 22, the adjustment frame 214 is adjusted by the second screw 216, so that the adjustment frame 214 drives the support rod 217 to adjust up and down, thereby effectively realizing that the guide wheel 29 installed on the support rod 217 supports the profile passing through the longitudinal roller 22. By adjusting the second screw 216, the guide wheel 29 is effectively adjusted to between the fixed rotating shaft 25 and the movable rotating shaft 26, thereby effectively ensuring the stability of the profile during the transmission process;
[0041] During the shaping process, the first screw 23 is rotated by the handwheel 27, so that the first screw 23 drives the movable mounting frame 215 to adjust up and down along the longitudinal slide rail inside the rectangular groove opened on the frame body 20, thereby effectively adjusting the movable rotating shaft 26 installed on the movable mounting frame 215, thereby adjusting the distance between the fixed rotating shaft 25 and the movable rotating shaft 26, thereby effectively meeting the shaping requirements of profiles of different sizes.
[0042] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.
[0043] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.
Claims
1. A profile shaping machine, characterized in that: The invention comprises a shaping machine (2); a transport frame (1) is provided at both ends of the shaping machine (2); the shaping machine (2) comprises a frame (20); an extension frame (21) is fixedly installed at both ends of the frame (20); a slide rail (210) is fixedly installed on the top of the extension frame (21); two sliders (211) are slidably installed on the slide rail (210); longitudinal rollers (22) are cooperatively installed on the two sliders (211); A plurality of rectangular grooves are provided on one side of the frame body (20) for facilitating the installation of the movable mounting frame (215); longitudinal slide rails are installed on the inner walls on both sides of the rectangular grooves; and the movable mounting frame (215) is slidably installed with the longitudinal slide rails.
2. A profile shaping machine according to claim 1, characterized in that: Two symmetrical fixing blocks (24) are fixedly installed on the top of the rectangular groove; a first screw rod (23) is installed in the middle of the fixing block (24); the bottom of the first screw rod (23) is movably installed through a bearing and a movable mounting frame (215).
3. A profile shaping machine according to claim 1, characterized in that: The movable mounting frame (215) is movably mounted with a movable shaft (26) at a horizontal position via a bearing; a fixed shaft (25) is provided below the movable shaft (26); the fixed shaft (25) is movably mounted with the frame body (20) via a bearing.
4. A profile shaping machine according to claim 3, characterized in that: Symmetrical side panels (212) are fixedly installed at both ends of the frame (20); the two side panels (212) are fixedly installed between each other via a connecting rod (213); a second screw rod (216) is cooperatively installed between the two connecting rods (213); an adjustment frame (214) is movably installed on the two connecting rods (213) and the second screw rod (216); a hand wheel (27) is fixedly installed on the top of the second screw rod (216) and the first screw rod (23).
5. A profile shaping machine according to claim 4, characterized in that: A support rod (217) is mounted on the side of the adjustment frame (214) away from the second screw rod (216) and the first screw rod (23); a guide wheel (29) is mounted on the support rod (217); and the guide wheel (29) is located between the longitudinal roller (22), the fixed rotating shaft (25), and the movable rotating shaft (26).
6. A profile shaping machine according to claim 4, characterized in that: The fixed rotating shaft (25) and the movable rotating shaft (26) are equipped with shaping wheels with different diameters.
Citation Information
Patent Citations
Aluminum profile automatic shaping machine
CN109877187A