MLCC guide wire removing and cutting device
Through the Z-axis lifting and visual translation mechanism combined with the tool holder cutting, the problem of low efficiency of manual cutting of MLCC guide wires is solved, automatic precise positioning and efficient guide wire cutting are achieved, and the defective product rate is reduced.
Patent Information
- Application Number
- CN202422347077.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-25
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2034-09-25
AI Technical Summary
When cutting existing MLCC guide wires, manual cutting is inefficient and cannot accurately position, resulting in poor cutting quality and easily producing defective products.
The Z-axis lifting mechanism and visual translation mechanism are used in conjunction with the tool holder cutting part to achieve automatic alignment and precise positioning. The product position is captured by the visual alignment part and converted into coordinate data for precise positioning, and precise cutting is performed using the cutting tool holder.
It improves cutting efficiency, reduces defective products, optimizes production quality, and achieves precise guide line removal.
Smart Images

Figure CN223368073U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of MLCC guide wire cutting, in particular to an MLCC guide wire removal and cutting device. Background Art
[0002] MLCC stands for multilayer ceramic capacitor. It's made by stacking ceramic dielectric sheets with printed electrodes (inner electrodes) in an offset fashion. This is then sintered at high temperature to form a ceramic chip. Metal layers (outer electrodes) are then sealed at both ends of the chip, creating a monolithic structure, hence the name monolithic capacitor.
[0003] The existing MLCC guide wires are cut manually during cutting, but the removal position and effect are not ideal, the positioning cannot be precise, the quality after cutting is poor, and the product is relatively fragile. Manual cutting can easily lead to defective products. Therefore, an MLCC guide wire removal and cutting device is proposed to solve the above problems. Summary of the Invention
[0004] In order to overcome the deficiencies of the prior art, the present invention proposes an MLCC guide wire removal and cutting device to solve the above problems.
[0005] In order to solve the above technical problems, the present invention provides the following technical solutions: an MLCC guide line removal and cutting device, comprising a Z-axis lifting mechanism, a lifting motor is fixedly provided on the top of the Z-axis lifting mechanism, a lifting screw is fixedly provided on the output end of the lifting motor, a lifting guide rail is fixedly provided on the side of the Z-axis lifting mechanism, the outer surface of the lifting guide rail is slidably connected with a tool holder part connecting plate, and the tool holder part connecting plate is threadedly connected to the lifting screw, a Z-axis base is fixedly provided on the bottom of the Z-axis lifting mechanism, a platform base is fixedly provided on the side of the Z-axis base, a tool holder cutting part is provided on the top of the platform base, a visual translation base is fixedly provided on the side of the Z-axis lifting mechanism, a visual translation mechanism is fixedly provided on the front surface of the visual translation base, and a visual alignment part is fixedly provided on the visual translation mechanism.
[0006] As an optimal technical solution of the present utility model, the visual translation mechanism includes a visual translation motor, a synchronous belt structure, a visual translation screw, a visual translation guide rail, a visual translation screw nut, and a visual part connecting plate. The visual translation motor is fixedly installed inside the visual translation mechanism, and the output end of the visual translation motor is provided with a synchronous belt structure. A visual translation screw is provided on one side of the synchronous belt structure. The outer surface of the visual translation screw is threadedly connected with a visual translation screw nut. The outer surface of the visual translation screw nut is fixed with a visual part connecting plate. The visual translation guide rail is fixed on the visual translation mechanism, and the visual translation guide rail is slidably connected to the visual part connecting plate. The visual part connecting plate is fixedly connected to the visual alignment part. The visual translation mechanism is provided with two.
[0007] As an optimal technical solution of the present utility model, the visual alignment part includes a visual micrometer, a visual camera, a visual lens, and an illumination light source. A visual micrometer is provided on the upper part of the visual alignment part, and a visual camera, a visual lens, and an illumination light source are provided on the outer arm of the visual alignment part. There are two visual alignment parts.
[0008] As an optimal technical solution of the present utility model, the cutting part of the tool holder includes a cutting platform, a driving cylinder, and a cutting tool holder. A cutting platform is provided inside the platform base, and a cutting tool holder is provided on the top of the platform base. A driving cylinder is fixed on the top of the cutting tool holder, and the cutting tool holder is fixedly connected to the connecting plate of the tool holder part.
[0009] As a preferred technical solution of the present invention, a rubber pad is provided on the top of the cutting portion of the tool holder, and the size of the rubber pad is the same as that of the top of the cutting platform.
[0010] As an optimal technical solution of the present invention, the synchronous belt structure comprises a belt, a primary pulley and a secondary pulley, the visual translation screw is arranged inside the secondary pulley, and the visual translation motor is fixedly connected to the primary pulley.
[0011] As a preferred technical solution of the present invention, the platform base is flush with the bottom of the Z-axis base, and gaskets are provided at the bottom of the platform base and the Z-axis base.
[0012] Compared with the prior art, the present invention has the following beneficial effects:
[0013] 1. This design makes up for the existing problems of low operating efficiency, poor removal quality efficiency, and the generation of defective products easily caused by manual operation. The cut product is first accurately positioned by the visual alignment part, and then the guide line of the product is removed by the tool holder cutting part, realizing automatic alignment and precise cutting, avoiding the probability of defective products and optimizing production. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0015] Figure 2 This is a schematic diagram of the three-dimensional structure of the cutting part of the tool holder of the present invention;
[0016] Figure 3 This is a schematic diagram of the structure of the Z-axis lifting mechanism of the utility model;
[0017] Figure 4 is a schematic diagram of Example 1;
[0018] Figure 5 This is a structural diagram of the visual alignment part of the utility model.
[0019] Among them: 1. Z-axis lifting mechanism; 2. Visual translation mechanism; 3. Visual alignment part; 4. Tool holder cutting part; 11. Lifting motor; 12. Lifting screw; 13. Lifting guide rail; 14. Tool holder part connecting plate; 15. Platform base; 16. Z-axis base; 17. Visual translation base; 21. Visual translation motor; 22. Synchronous belt structure; 23. Visual translation screw; 24. Visual translation guide rail; 25. Visual translation screw nut; 26. Visual part connecting plate; 31. Visual micrometer; 32. Visual camera; 33. Visual lens; 34. Illumination light source; 41. Cutting platform; 42. Driving cylinder; 43. Cutting tool holder. DETAILED DESCRIPTION
[0020] In order to make the technical means, creative features, purpose and efficacy of the present invention easy to understand, the present invention is further described below in conjunction with specific embodiments, but the following embodiments are only preferred embodiments of the present invention, not all. Based on the embodiments in the implementation manner, other embodiments obtained by those skilled in the art without making creative work are all within the scope of protection of the present invention. The experimental methods in the following embodiments, unless otherwise specified, are all conventional methods, and the materials, reagents, etc. used in the following embodiments, unless otherwise specified, can be obtained from commercial channels.
[0021] Example:
[0022] like Figure 1-5 As shown, the utility model provides an MLCC guide wire removal and cutting device, including a Z-axis lifting mechanism 1, a lifting motor 11 is fixedly provided on the top of the Z-axis lifting mechanism 1, a lifting screw 12 is fixedly provided on the output end of the lifting motor 11, a lifting guide rail 13 is fixedly provided on the side of the Z-axis lifting mechanism 1, and a tool holder connecting plate 14 is slidably connected to the outer surface of the lifting guide rail 13.
[0023] The tool holder connecting plate 14 is threadedly connected to the lifting screw 12, a Z-axis base 16 is fixed to the bottom of the Z-axis lifting mechanism 1, a platform base 15 is fixed to the side of the Z-axis base 16, a tool holder cutting part 4 is provided on the top of the platform base 15, a visual translation base 17 is fixed to the side of the Z-axis lifting mechanism 1, a visual translation mechanism 2 is fixed to the front surface of the visual translation base 17, and a visual alignment part 3 is fixed on the visual translation mechanism 2.
[0024] When the guide line needs to be cut, the product is placed on the cutting platform 41 by the manipulator, and the position of the product is captured and judged by the visual alignment part 3 in cooperation with the high-precision visual translation mechanism 2, and converted into coordinate data for precise positioning. At this time, the lifting motor 11 drives the lifting screw 12 to rotate, and the lifting guide rail 13 is slidably connected to the tool holder part connecting plate 14, and the tool holder part connecting plate 14 is threadedly connected to the lifting screw 12, so that when the lifting screw 12 rotates, the tool holder part connecting plate 14 is driven to move vertically. When the tool holder part connecting plate 14 moves vertically, the lifting motor 11 drives the lifting screw 12 to rotate, and the lifting guide rail 13 is slidably connected to the tool holder part connecting plate 14, and the tool holder part connecting plate 14 is threadedly connected to the lifting screw 12. When it moves, it drives the cutting tool holder 43 to move, and the cutting tool holder 43 on the cutting tool holder 43 pushes the blade inside the cutting tool holder 43, thereby cutting the guide line on the cutting platform 41. Through this design, the existing low operation efficiency, poor removal quality efficiency, and manual operation that easily cause defective products and other problems are compensated. First, the cut product is accurately positioned by the visual alignment part 3, and then the guide line of the product is removed by the tool holder cutting part 4, which realizes automatic alignment and precise cutting, avoids the probability of defective products and optimizes production.
[0025] In other embodiments, the visual translation mechanism 2 includes a visual translation motor 21, a synchronous belt structure 22, a visual translation screw 23, a visual translation guide rail 24, a visual translation screw nut 25, and a visual part connecting plate 26. The visual translation motor 21 is fixedly provided inside the visual translation mechanism 2, and the output end of the visual translation motor 21 is provided with a synchronous belt structure 22. A visual translation screw 23 is provided on one side of the synchronous belt structure 22. The outer surface of the visual translation screw 23 is threadedly connected with the visual translation screw nut 25. The outer surface of the visual translation screw nut 25 is fixedly provided with a visual part connecting plate 26. The visual translation guide rail 24 is fixed on the visual translation mechanism 2, and the visual translation guide rail 24 is slidably connected to the visual part connecting plate 26. The visual part connecting plate 26 is fixedly connected to the visual alignment part 3. The visual translation mechanism 2 has two By driving the visual translation motor 21 on the visual translation mechanism 2, the visual translation motor 21 drives the synchronous belt structure 22 to rotate, and when the synchronous belt structure 22 rotates, it drives the visual translation screw 23 to rotate. Since the visual translation screw 23 is threadedly connected to the visual translation screw nut 25, and the visual translation guide rail 24 is slidingly connected to the visual part connecting plate 26, and the visual part connecting plate 26 is fixedly connected to the visual translation screw nut 25, when the visual translation screw 23 rotates, it drives the visual part connecting plate 26 to move horizontally and linearly, and when the visual part connecting plate 26 moves, it drives the visual alignment part 3 to move. Through this design, the position of the visual alignment part 3 can be freely adjusted. When cutting guide lines of different diameters, the visual alignment part 3 can accurately position and align guide lines of different diameters.
[0026] In other embodiments, the visual alignment part 3 includes a visual micrometer 31, a visual camera 32, a visual lens 33, and a light source 34. The visual micrometer 31 is provided on the upper part of the visual alignment part 3, and the visual camera 32, the visual lens 33, and the light source 34 are provided on the outer arm of the visual alignment part 3. There are two visual alignment parts 3. After the product is placed on the cutting platform 41 by the robot, the position of the product is captured and judged by the visual alignment part 3 in cooperation with the high-precision visual translation mechanism 2, and converted into coordinate data for precise positioning. Then, the product is accurately cut by the cutter on the tool holder cutting part 4. The advantages of automatic alignment, precise cutting, high efficiency, and good cutting effect are achieved.
[0027] In other embodiments, the tool holder cutting portion 4 includes a cutting platform 41, a driving cylinder 42, and a cutting tool holder 43. The cutting platform 41 is provided inside the platform base 15, and a cutting tool holder 43 is provided on the top of the platform base 15. A driving cylinder 42 is fixedly provided on the top of the cutting tool holder 43, and the cutting tool holder 43 is fixedly connected to the tool holder portion connecting plate 14. By driving the driving cylinder 42, the driving cylinder 42 drives the cutting tool holder 43 to move, so that the cutting tool holder 43 cuts the edge of the guide line. In other embodiments, a rubber pad is provided on the top of the tool holder cutting portion 4, and the size of the rubber pad is the same as the size of the top of the cutting platform 41. By providing the rubber pad, when the guide line is placed on the cutting platform 41, the problem of positional displacement is avoided, thereby improving its stability.
[0028] In other embodiments, the synchronous belt structure 22 is a belt and a main pulley and a secondary pulley, the visual translation screw 23 is arranged inside the secondary pulley, and the visual translation motor 21 is fixedly connected to the main pulley; the main pulley is driven to rotate by the rotation of the visual translation motor 21, and under the action of the belt, the main pulley drives the secondary pulley to rotate, and when the secondary pulley rotates, it drives the visual translation screw 23 to rotate.
[0029] In other embodiments, the platform base 15 is flush with the bottom of the Z-axis base 16, and gaskets are provided at the bottom of the platform base 15 and the Z-axis base 16; by providing the gaskets, the stability of the platform base 15 and the Z-axis base 16 when they are placed is improved.
[0030] In the present invention, unless otherwise expressly specified or limited, a first feature being "above" or "below" a second feature may include the first and second features being in direct contact, or may include the first and second features being in contact not directly but through another feature between them. Moreover, a first feature being "above," "above," and "above" a second feature may include the first feature being directly above or obliquely above the second feature, or may simply mean that the first feature is higher in level than the second feature. A first feature being "below," "below," and "below" a second feature may include the first feature being directly below or obliquely below the second feature, or may simply mean that the first feature is lower in level than the second feature.
[0031] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely preferred examples of the present invention and are not intended to limit the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.
Claims
1. An MLCC guide wire removal and cutting device, comprising a Z-axis lifting mechanism (1), characterized in that: A lifting motor (11) is fixedly provided on the top of the Z-axis lifting mechanism (1), a lifting screw (12) is fixedly provided on the output end of the lifting motor (11), a lifting guide rail (13) is fixedly provided on the side of the Z-axis lifting mechanism (1), a tool holder connecting plate (14) is slidably connected to the outer surface of the lifting guide rail (13), and the tool holder connecting plate (14) is threadedly connected to the lifting screw (12), a Z-axis base (16) is fixedly provided on the bottom of the Z-axis lifting mechanism (1), a platform base (15) is fixedly provided on the side of the Z-axis base (16), a tool holder cutting part (4) is provided on the top of the platform base (15), a visual translation base (17) is fixedly provided on the side of the Z-axis lifting mechanism (1), a visual translation mechanism (2) is fixedly provided on the front surface of the visual translation base (17), and a visual alignment part (3) is fixedly provided on the visual translation mechanism (2).
2. The MLCC guide wire removal and cutting device according to claim 1, characterized in that: The visual translation mechanism (2) comprises a visual translation motor (21), a synchronous belt structure (22), a visual translation lead screw (23), a visual translation guide rail (24), a visual translation lead screw nut (25), and a visual part connecting plate (26). The visual translation motor (21) is fixedly provided inside the visual translation mechanism (2). The output end of the visual translation motor (21) is provided with a synchronous belt structure (22). A visual translation lead screw (23) is provided on one side of the synchronous belt structure (22). The outer surface of the visual translation lead screw (23) is threadedly connected to the visual translation lead screw nut (25). The outer surface of the visual translation lead screw nut (25) is fixedly provided with a visual part connecting plate (26). The visual translation guide rail (24) is fixedly provided on the visual translation mechanism (2), and the visual translation guide rail (24) is slidably connected to the visual part connecting plate (26). The visual part connecting plate (26) is fixedly connected to the visual alignment part (3). The visual translation mechanism (2) is provided with two.
3. The MLCC guide wire removal and cutting device according to claim 1, characterized in that: The visual alignment part (3) comprises a visual micrometer (31), a visual camera (32), a visual lens (33), and an illumination light source (34). The visual micrometer (31) is provided on the upper part of the visual alignment part (3), and the visual camera (32), the visual lens (33), and the illumination light source (34) are provided on the outer arm of the visual alignment part (3). The visual alignment part (3) is provided with two.
4. The MLCC guide wire removal and cutting device according to claim 1, characterized in that: The tool holder cutting part (4) comprises a cutting platform (41), a driving cylinder (42), and a cutting tool holder (43). The cutting platform (41) is provided inside the platform base (15). The cutting tool holder (43) is provided on the top of the platform base (15). The driving cylinder (42) is fixedly provided on the top of the cutting tool holder (43). The cutting tool holder (43) is fixedly connected to the tool holder part connecting plate (14).
5. The MLCC guide wire removal and cutting device according to claim 4, characterized in that: A rubber pad is provided on the top of the tool holder cutting portion (4), and the size of the rubber pad is the same as that of the top of the cutting platform (41).
6. The MLCC guide wire removal and cutting device according to claim 2, characterized in that: The synchronous belt structure (22) comprises a belt, a primary pulley and a secondary pulley, the visual translation lead screw (23) is arranged inside the secondary pulley, and the visual translation motor (21) is fixedly connected to the primary pulley.
7. The MLCC guide wire removal and cutting device according to claim 1, characterized in that: The platform base (15) is flush with the bottom of the Z-axis base (16), and gaskets are provided at the bottoms of the platform base (15) and the Z-axis base (16).