Precise right-angle shearing machine for magnesium alloy plates

By designing a precision right-angle shearing machine for magnesium alloy sheets, using an adjustable limit plate and guide column device, combined with a hydraulic system and a spring device, it is possible to cut both sides at one time, solving the problems of low production efficiency and poor dimensional consistency of magnesium alloy sheets, improving product qualification rate and reducing costs.

CN223368309UActive Publication Date: 2025-09-23BEIJING NORTH LIGHT ALLOY
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Patent Information

Application Number
CN202422737416.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-11
Publication Date
2025-09-23
Estimated Expiration
2034-11-11

AI Technical Summary

Technical Problem

During the production process of magnesium alloy sheets, production efficiency is low, and dimensional consistency and straightness are difficult to ensure, resulting in low product qualification rate and high production costs.

Method used

A precision right-angle shearing machine for magnesium alloy plates is designed. It adopts multiple adjustment limit plates and guide column devices, combined with a hydraulic system and a spring device to achieve shearing of two sides at one time, thereby improving cutting accuracy and efficiency.

Benefits of technology

By reducing the number of cutting times, the production efficiency of magnesium alloy plates and the consistency of product dimensions are improved, the defective product rate is reduced, and the production cost is reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

According to the precise right-angle shearing machine for the magnesium alloy plate, a plurality of adjusting limiting plates are used on a pair of adjacent right-angle side edges of a working platform to fix a lower shear device, the lower shear device is prevented from moving up and down, and an X-axis guiding rule and a Y-axis guiding rule are fixed to the lower shear device; at least three holes are formed in the other pair of adjacent right-angle sides of the working platform and used for installing the guide column device, the guide column device is sleeved with the upper shear device, the spring device is installed between the upper shear device and the working platform, and the lower portion of the guide column device is fixedly connected with the hydraulic system. According to the utility model, the cutting frequency is reduced from four times to two times, so that the production efficiency is improved; and meanwhile, the accuracy and consistency of dimensional tolerance and squareness of products are improved, and defective products are reduced.
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Description

Technical Field

[0001] The utility model belongs to the technical field of shearing of metal sheets, in particular to a precision right-angle shearing machine for magnesium alloy sheets. Background Art

[0002] With the continuous development of science and technology, people in the 3C electronics field are no longer solely focused on performance, but are also beginning to pay attention to its lightweight application. Currently, magnesium alloys are light weight, high strength, good thermal conductivity and electrical conductivity, and have excellent electromagnetic shielding and good machinability, making them an ideal material for 3C electronic products.

[0003] However, the magnesium alloy preparation process is complex, requiring multiple rolling, heat treatment, shearing, and grinding steps, resulting in low production efficiency. The consistency of the sheet's dimensions is difficult to ensure during production. Early deliveries are typically cut using shears, which cannot achieve dimensional consistency. This results in low product qualification rates and consistently high production costs, significantly limiting the promotion and application of magnesium alloy sheet within the industry. Magnesium alloy processing technology issues have become a roadblock to improving the quality and reducing costs of magnesium alloys and expanding their application, but market demand for magnesium alloy sheet has not diminished.

[0004] Currently, the external dimensions of magnesium alloy sheets are mainly controlled by repeatedly adjusting the size and cutting them on a shearing machine. This has low precision and cannot guarantee dimensional tolerances. It is also inefficient because only one side can be cut at a time and the squareness is poor. Utility Model Content

[0005] In response to the above technical problems, the utility model provides a precision right-angle shearing machine for magnesium alloy plates, which improves the cutting accuracy of magnesium alloy plates, ensures product size and right angle; and improves production efficiency by cutting two sides at a time.

[0006] The specific technical solutions are:

[0007] A precision right-angle shearing machine for magnesium alloy plates, comprising a working platform, a plurality of adjustment limit plates on a pair of adjacent right-angle sides of the working platform to fix a lower shear device to prevent the lower shear device from moving up and down, and two X-axis and Y-axis rulers fixed to the lower shear device;

[0008] At least three holes are opened on another pair of adjacent right-angled sides of the working platform for installing the guide column device. The upper scissor device is sleeved on the guide column device. A spring device is installed between the upper scissor device and the working platform. The lower part of the guide column device is fixedly connected to the hydraulic system.

[0009] The upper scissor device comprises an L-shaped pressing plate at the upper portion and an L-shaped scissors at the lower portion.

[0010] The lower scissor device is a tool steel plate with a T-slot on the upper side for installing a ruler.

[0011] The working platform is provided with at least three blind holes for fixing the spring device.

[0012] The utility model reduces the number of cutting times from 4 to 2, thereby improving production efficiency; at the same time, it improves the accuracy and consistency of product size tolerance and right angle, thereby reducing defective products. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is the axial side view of the structure of the utility model;

[0014] Figure 2 This is a partial schematic diagram of the connection relationship of the utility model;

[0015] 1 Upper scissor device; 2 Lower scissor device; 3 Workpiece; 4 Ruler; 5 Working platform; 6 Scissor hydraulic power device; 7 Spring device; 8 Adjustment limit plate; 9 Guide column device. DETAILED DESCRIPTION

[0016] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0017] In the description of the present invention, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", "front", "back" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. The terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, a direct connection, an indirect connection through an intermediate medium, or the internal connection of two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.

[0018] Please participate Figure 1 and Figure 2 As shown, this device is a precision right-angle shearing machine for magnesium alloy plates, comprising a working platform 5, four adjustment limit plates 8 are used to fix the lower shear device 2 on a pair of adjacent right-angle sides of the working platform 5 to prevent the lower shear device 2 from moving up and down, and two X-axis and Y-axis rulers 4 are fixed on the lower shear device 2 using threaded connections;

[0019] At least three holes are opened on another pair of adjacent right-angled sides of the working platform 5 for installing the guide column device 9. The upper scissor device 1 is sleeved on the guide column device 9. At least three groups of spring devices 7 are installed between the upper scissor device 1 and the working platform 5. The lower part of the guide column device 9 is connected to the hydraulic system 6 using threads through an iron plate.

[0020] The upper scissor device 1 consists of two parts, the upper part is an L-shaped pressure plate, and the lower part is an L-shaped scissors. The design reason is that the scissors are wear-resistant and hard and brittle parts. They are easily damaged by uneven force during work. The upper pressure plate is installed on it to disperse the force and protect the scissors.

[0021] The lower scissor device 2 is a whole piece of tool steel plate. In order to facilitate the adjustment of the target workpiece size, a T-slot is opened on the upper side for installing a ruler 4.

[0022] The straightedge 4 is connected to the lower scissor device 2 by using threads.

[0023] The working platform 5 is provided with at least three through holes for installing the guide pillar device 9 ; and at least three blind holes for fixing the spring device 7 .

[0024] The upper portion of the scissors hydraulic power device 6 is threadedly connected to the working platform 5, and the lower portion is threadedly connected to the guide column device 9 through an iron plate.

[0025] The adjustment limit plate 8 is used to fix the working platform 5 and the lower scissor device 2, and is connected by threads.

[0026] The guide column device 9 passes through the mounting hole installed on the working platform 5, and the upper part is connected to the upper scissor device 1 through a thread, and the lower part is connected to the iron plate connected to the hydraulic power device 6 through a thread.

[0027] Working principle and steps:

[0028] First, according to the customer's order requirements, determine the size of the magnesium alloy sheet, adjust the position of the ruler 4, ensure that the sheared sheet meets the order tolerance size, start the power supply, run the hydraulic system, place the magnesium alloy sheet workpiece 3 to be sheared on the work platform 5, with both ends close to the ruler 4, step on the foot switch, the shearing machine runs automatically, and the upper scissors device 1 shears downward under the action of the hydraulic system to cut out a right-angle edge, release the foot switch, and the upper scissors device 1 automatically rebounds to the starting position under the action of the spring device 7, and the right angle formed after shearing is placed on the XY axis ruler angle, repeat the above actions, and cut the four corners of the workpiece into right angles through two cuts to complete the blanking.

Claims

1. A precision right-angle shearing machine for magnesium alloy plates, characterized in that: The invention comprises a working platform (5), a plurality of adjustment limit plates (8) are used on a pair of adjacent right-angled sides of the working platform (5) to fix the lower scissor device (2) to prevent the lower scissor device (2) from moving up and down, and two X-axis and Y-axis rulers (4) are fixed on the lower scissor device (2); At least three holes are opened on another pair of adjacent right-angled sides of the working platform (5) for installing a guide column device (9). The upper scissor device (1) is sleeved on the guide column device (9). A spring device (7) is installed between the upper scissor device (1) and the working platform (5). The lower part of the guide column device (9) is fixedly connected to the hydraulic system (6).

2. A precision right-angle shearing machine for magnesium alloy plates according to claim 1, characterized in that: The upper scissor device (1) comprises an upper L-shaped pressing plate and a lower L-shaped scissors.

3. The precision right-angle shearing machine for magnesium alloy plates according to claim 1, characterized in that: The lower scissor device (2) is a tool steel plate with a T-shaped slot on the upper side for mounting a ruler (4).

4. The precision right-angle shearing machine for magnesium alloy plates according to claim 1, characterized in that: The working platform (5) has at least three blind holes for fixing the spring device (7).