Working fluid scrap removing device of electric spark forming machine tool

Abstract

The utility model discloses a working fluid scrap removing device of an electric spark forming machine tool. The working fluid scrap removing device comprises a fluid storage tank, a filter screen partition plate, a cleaning assembly, a valve, an inclined plate, a motor, a stirring assembly, a guide plate, a lead screw, a limiting rod, a scraper, a sliding block, a spring, a bevel gear and the like. A filter screen partition plate is fixedly connected to the interior of the liquid storage tank, two guide plates are arranged on the upper portion of the filter screen partition plate, and the two guide plates are both fixedly installed in the liquid storage tank; a cleaning assembly is arranged on the filter screen partition plate, the cleaning assembly is driven by a second motor to work, and chippings can be cleaned while normal filtering is conducted; two inclined plates are fixedly connected between the lower surface of the filter screen partition plate and the liquid storage tank; stirring blades are arranged on the lower portion of the filter screen partition plate, and the stirring blades are driven to rotate through a first motor to stir the working solution; the bottom end of the liquid storage box is fixedly connected with a supporting seat. The device is simple to operate, not only can improve the processing efficiency and the processing quality and prolong the service life of the working solution, but also has the advantages of low cost, easiness in maintenance and the like.

Description

Technical Field

[0001] The utility model relates to the technical field of electric spark forming machine tools, and more specifically, to a working fluid chip removing device for electric spark forming machine tools. Background Art

[0002] An EDM machine is a precision machining device that utilizes the principle of electric spark discharge for metalworking. It is primarily used to process metal parts requiring high hardness, strength, and precision. The working fluid of an EDM machine typically contains a large amount of machining debris. This high volume of debris can cause clogging of the filter during filtration. This clogging makes it difficult to remove the filter during normal operation, hindering debris removal and impacting machining efficiency.

[0003] After searching, a Chinese patent with announcement number CN211170129U discloses a filtering device for the working fluid of an electric spark machine tool. Gas is blown into the liquid storage tank through a blower and an air inlet pipe, and the liquid is filtered through a first filter plate. Due to the gas blowing, the gas pushes the working fluid inside the liquid storage tank to move, accelerating the flow of the liquid. At the same time, the flow of the liquid drives the impurities inside it to move, increasing the contact probability of iron fragments in the working fluid with the adsorption rod and the adsorption column, so that the adsorption rod and the adsorption column can adsorb the iron fragments in the working fluid as much as possible.

[0004] When in use, the adsorption column in the aforementioned patent can only adsorb magnetic metals and is ineffective in adsorbing and removing debris from non-magnetic metals such as titanium alloys. In the aforementioned patent, gas propels the working fluid within the reservoir, which in turn moves impurities within it. However, the gas blows up the working fluid and carries away a small amount of it, causing it to drift near the EDM machine, accelerating its loss and affecting its normal operation. Summary of the Invention

[0005] In order to overcome the above-mentioned defects of the prior art, the present invention provides a working fluid chip removal device for an electrospark forming machine tool, aiming to solve the problems raised in the above-mentioned background technology.

[0006] To achieve the above objectives, the present invention provides the following technical solutions:

[0007] A working fluid chip removal device for an electrospark forming machine tool comprises a liquid storage tank, a filter screen partition, a cleaning assembly, a feed pipe, a discharge pipe, a valve, a transparent plate, a support seat, an inclined plate, a first motor, a rotating shaft, a stirring blade, a guide plate, a lead screw, a limiting rod, a scraper, a slider, a gasket, a spring, a first bevel gear, a second bevel gear, and a second motor. The liquid storage tank is fixedly connected to a filter screen partition, and two guide plates are movably provided on the top of the filter screen partition, and both guide plates are fixedly installed inside the liquid storage tank; a cleaning assembly is provided on the filter screen partition, and the cleaning assembly is driven by a second motor to operate, so that debris on the filter screen can be cleaned during the normal filtering process; two inclined plates are fixedly connected between the filter screen partition and the liquid storage tank; a stirring blade is provided at the bottom of the filter screen partition, and the stirring blade is driven to rotate by the first motor to properly stir the working fluid; the bottom end of the liquid storage tank is fixedly connected to a support seat.

[0008] As a preferred embodiment of the working fluid chip removal device of an electrospark forming machine tool of the utility model, a cleaning assembly is provided on the top of the filter screen partition, and the cleaning assembly includes a screw, a limit rod, a scraper, two sliders, two gaskets and two springs, both ends of the screw are movably connected to the liquid storage tank through bearings, the screw and the scraper are connected by threads, both ends of the limit rod are fixedly connected to the liquid storage tank, and one end of the limit rod and the screw pass through the scraper; one end of the limit rod and the screw pass through the two sliders, the two gaskets are fixedly sleeved on the two sliders, and the two springs The springs are movably mounted on the limit rod, and the two ends of the two springs are respectively fixedly connected to the liquid tank and the two sliders; one end of the limit rod and the lead screw passes through the two sliders, and the two gaskets are respectively fixedly mounted on the two sliders, and the two springs are movably mounted on the limit rod, and the two ends of the two springs are respectively fixedly connected to the liquid tank and the two sliders; one end of the limit rod and the lead screw passes through the two sliders, and the two gaskets are respectively fixedly mounted on the two sliders, and the two springs are movably mounted on the limit rod, and the two ends of the two springs are respectively fixedly connected to the liquid tank and the two sliders.

[0009] As a preferred embodiment of the working fluid chip removal device of an electrospark forming machine tool of the utility model, a stirring assembly is provided at the bottom of the filter partition, and the stirring assembly includes a first motor, a rotating shaft and a stirring blade; the first motor is fixedly installed on the rear side of the liquid storage tank, the rear end of the rotating shaft is fixedly connected to the end of the output shaft of the first motor, and the rotating shaft and the liquid storage tank are movably connected through a bearing, and the rear end of the stirring blade is fixedly connected to the rotating shaft.

[0010] As a preferred embodiment of the working fluid chip removal device of an electrospark forming machine tool of the utility model, a second motor is fixedly installed on one side of the liquid storage tank, the output shaft end of the second motor is fixedly connected to a second bevel gear, the rear side of the second bevel gear is meshed with a first bevel gear, and one side of the first bevel gear is fixedly connected to the lead screw; the top end of the liquid storage tank is fixedly connected to a feed pipe, the bottom end of the liquid storage tank is fixedly connected to a discharge pipe, and a valve is fixedly installed on the discharge pipe.

[0011] As a preferred embodiment of the working fluid chip removal device of an EDM forming machine tool of the utility model, in the above technical scheme, the feed pipe is connected to the liquid outlet pipe of the EDM forming machine tool by bolts, and similarly the discharge pipe is connected to the input end of the water pump. The working fluid on the EDM forming machine tool enters the liquid storage tank through the feed pipe, the filter partition filters the working fluid, and the debris remains on the top of the filter partition. The water pump extracts the filtered working fluid in the liquid storage tank through the discharge pipe; transparent plates are fixedly connected to the front and rear sides of the liquid storage tank. It can be seen that the storage situation of the debris on the filter partition can be observed through the transparent plate, so that the debris can be cleaned in time.

[0012] Technical effects and advantages of this utility model:

[0013] The utility model drives the second bevel gear to rotate through the operation of the second motor, thereby driving the first bevel gear to rotate, and then driving the lead screw to rotate. Since the scraper is connected to the lead screw by a threaded connection, the limit rod limits the rotation of the scraper, so the lead screw can drive the scraper to move horizontally to the left, thereby driving one of the sliders to move horizontally to the left, and then driving the debris to move to the left. The inclined plate guides the debris, and finally the debris flows out from the left side of the liquid storage tank. At the same time, one of the sliders drives one of the springs to compress. When the scraper moves to the right, one of the springs rebounds and drives one of the sliders to move horizontally to the right. The debris can be cleaned while the working fluid of the EDM forming machine is normally filtered, without affecting the filtering process of the working fluid of the EDM forming machine, ensuring the normal operation of the EDM forming machine, improving the working efficiency of the EDM forming machine, and having a good use effect.

[0014] The utility model can prevent the working fluid in the liquid storage tank from flowing out by closing the valve, and then pour the additive into the liquid storage tank through the feed pipe. The additive passes through the filter screen partition and contacts the working fluid in the liquid storage tank. The first motor is started, and the operation of the first motor drives the rotating shaft to rotate, thereby driving the stirring blade to rotate. The stirring blade stirs the working fluid and additive in the liquid storage tank and mixes them thoroughly. By adding an appropriate amount of additives, the service life of the working fluid can be extended, effectively improving processing efficiency. In addition, in the mixed powder working fluid, after the working fluid has not been used for a long time, its powder will become uneven in the working fluid. The stirring blade properly stirs the working fluid in the liquid storage tank and makes the mixing more uniform, effectively improving processing quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The structures, proportions, sizes, etc. illustrated in this specification are intended solely to complement the contents disclosed herein and to facilitate understanding and reading by persons familiar with the art. They are not intended to limit the conditions under which the present invention may be implemented and therefore have no substantive technical significance. Any structural modifications, changes in proportions, or adjustments in size, without affecting the efficacy and objectives of the present invention, shall remain within the scope of the technical contents disclosed herein.

[0016] Figure 1 The utility model is a schematic diagram of the overall structure of a working fluid chip removal device for an electrospark forming machine tool.

[0017] Figure 2 This is a rear view of the overall structure of a working fluid chip removal device for an EDM machine tool according to the present invention.

[0018] Figure 3 This is a cross-sectional view of a liquid storage tank and a schematic diagram of the assembly structure of a cleaning component of a working fluid chip removal device for an electrospark forming machine tool according to the present invention.

[0019] Figure 4 This is a schematic diagram of the cross-section of the liquid storage tank and the assembly structure of the discharge pipe of the working liquid chip removal device of the electric spark forming machine tool of the present invention.

[0020] Figure 5 This is a schematic diagram of the cross-section of the liquid storage tank and the rotating shaft assembly structure of the working fluid chip removal device of the electric spark forming machine tool of the present invention.

[0021] Figure 6 This is a schematic structural diagram of a cleaning component of a working fluid chip removal device for an electrospark forming machine tool according to the present invention.

[0022] In the figure: 1. Liquid storage tank; 2. Feed pipe; 3. Discharge pipe; 4. Valve; 5. Transparent plate; 6. Support seat; 7. Inclined plate; 8. Cleaning assembly; 9. First motor; 10. Rotating shaft; 11. Stirring blade; 12. Filter partition; 13. Guide plate; 801. Screw; 802. Limit rod; 803. Scraper; 804. Slider; 805. Gasket; 806. Spring; 807. First bevel gear; 808. Second bevel gear; 809. Second motor. DETAILED DESCRIPTION

[0023] The following describes the implementation of the present invention through specific embodiments. Those skilled in the art can readily understand the other advantages and benefits of the present invention from the contents disclosed in this specification. Obviously, the embodiments described are only a portion of the embodiments of the present invention, not all of them. All other embodiments derived by persons of ordinary skill in the art based on the embodiments of the present invention without inventive effort are also within the scope of protection of the present invention.

[0024] Refer to the instruction manual Figure 1-6 , a working fluid chip removal device of an electrospark forming machine tool in this embodiment includes a liquid storage tank 1, a filter screen partition 12 is fixedly connected to the interior of the liquid storage tank 1, and a support seat 6 is fixedly connected to the bottom end of the liquid storage tank 1. Two guide plates 13 are movably provided on the top of the filter screen partition 12, and the two guide plates 13 are fixedly installed inside the liquid storage tank 1, and two inclined plates 7 are fixedly connected between the bottom end of the filter screen partition 12 and the liquid storage tank 1. A cleaning assembly 8 is provided on the top of the filter screen partition 12, and the cleaning assembly 8 includes a screw 801, a limit rod 802, a scraper 803, two sliders 804, two gaskets 805 and two springs 806. Both ends of the screw 801 are movably connected to the liquid storage tank 1 through bearings, and both ends of the limit rod 802 are fixedly connected to the liquid storage tank 1, and one end of the limit rod 802 and the screw 801 pass through the scraper 803.

[0025] One end of the limiting rod 802 and the lead screw 801 passes through the two sliders 804, and the two gaskets 805 are fixedly mounted on the two sliders 804 respectively. The two springs 806 are movably mounted on the limiting rod 802, and the two ends of the two springs 806 are fixedly connected to the liquid storage tank 1 and the two sliders 804 respectively. A second motor 809 is fixedly installed on one side of the liquid storage tank 1, and the output shaft end of the second motor 809 is fixedly connected to the second bevel gear 808. The rear side of the second bevel gear 808 is meshed with the first bevel gear 807, and one side of the first bevel gear 807 is fixedly connected to the lead screw 801. The top of the liquid storage tank 1 is fixedly connected to the feed pipe 2, and the bottom end of the liquid storage tank 1 is fixedly connected to the discharge pipe 3, and a valve 4 is fixedly mounted on the discharge pipe 3.

[0026] Transparent panels 5 are fixedly connected to both the front and rear sides of the liquid storage tank 1. Through the transparent panels 5, the storage status of debris on the filter screen partition 12 can be observed. A stirring assembly is provided at the bottom of the filter screen partition 12. The stirring assembly includes a first motor 9, a rotating shaft 10, and a stirring blade 11. The first motor 9 is fixedly mounted on the rear side of the liquid storage tank 1. The rear end of the rotating shaft 10 is fixedly connected to the end of the output shaft of the first motor 9. The rotating shaft 10 is movably connected to the liquid storage tank 1 via a bearing. The rear end of the stirring blade 11 is fixedly connected to the rotating shaft 10.

[0027] Among them, after the working fluid has been circulated for a period of time, its performance and quality will decline to a certain extent. Closing the valve 4 can prevent the working fluid in the liquid storage tank 1 from flowing out, and then pouring the additive into the liquid storage tank 1 through the feed pipe 2. The additive passes through the filter screen partition 12 and contacts the working fluid in the liquid storage tank 1. The first motor 9 is started, and the first motor 9 drives the rotating shaft 10 to rotate, thereby driving the stirring blade 11 to rotate. The stirring blade 11 stirs the working fluid and the additive in the liquid storage tank 1 and mixes them thoroughly. By adding an appropriate amount of additives, the service life of the working fluid can be extended, and the processing efficiency can be effectively improved. In the mixed powder working fluid, after the working fluid has not been used for a long time, its powder will become uneven in the working fluid. The stirring blade 11 properly stirs the working fluid in the liquid storage tank 1 and makes it mix more evenly, effectively improving the processing quality.

[0028] The method of using this embodiment is:

[0029] During use, the feed pipe 2 is connected to the liquid outlet pipe of the EDM forming machine by bolts, and the discharge pipe 3 is similarly connected to the input end of the water pump. The working fluid on the EDM forming machine enters the liquid storage tank 1 through the feed pipe 2, and the filter partition 12 filters the working fluid, and the debris remains on the top of the filter partition 12. The water pump extracts the filtered working fluid in the liquid storage tank 1 through the discharge pipe 3 and injects the working fluid into the EDM forming machine, so that the working fluid can be recycled.

[0030] Start the second motor 809, the second motor 809 drives the second bevel gear 808 to rotate, thereby driving the first bevel gear 807 to rotate, and then driving the screw 801 to rotate. Since the scraper 803 is threadedly connected to the screw 801, the limit rod 802 limits the rotation of the scraper 803, so the screw 801 can drive the scraper 803 to move horizontally to the left, thereby driving one of the sliders 804 to move horizontally to the left, and then driving the debris to move to the left. The inclined plate 7 guides the debris, and finally the debris flows out from the left side of the liquid storage tank 1. At the same time, one of the sliders 804 drives the debris to move horizontally to the left. A spring 806 is compressed. When the scraper 803 moves to the right, one of the springs 806 rebounds and drives one of the sliders 804 to move horizontally to the right. The debris can be cleaned while the working fluid of the EDM forming machine is normally filtered. This will not affect the filtering process of the working fluid of the EDM forming machine, ensuring the normal operation of the EDM forming machine, improving the working efficiency of the EDM forming machine and the service life of the flushing equipment. The use effect is good. The two gaskets 805 can improve the sealing between the two sliders 804 and the filter partition 12 to prevent the working fluid from flowing out.

[0031] After the working fluid has been circulated for a period of time or the mixed powder working fluid has not been used for a long time, the valve 4 is closed to prevent the working fluid in the liquid storage tank 1 from flowing out, and then the additive is poured into the liquid storage tank 1 through the feed pipe 2, and the first motor 9 is started to drive the rotating shaft 10 to rotate, thereby driving the stirring blade 11 to rotate, effectively improving the processing efficiency and processing quality.

[0032] The contents not described in detail in the specification belong to the existing technology known to those skilled in the art, and the model parameters of each electrical appliance are not specifically limited and can be determined using conventional equipment. In this technical solution, the electrical control components not mentioned are not shown in the figure because they belong to the existing technology and will not be described here.

[0033] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the ideas and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A working fluid chip removal device for an electrospark forming machine tool, comprising a liquid storage tank (1), a filter screen partition (12) fixedly connected to the interior of the liquid storage tank (1), and a support base (6) fixedly connected to the bottom end of the liquid storage tank (1), characterized in that: Two guide plates (13) are movably provided on the upper part of the filter screen partition (12), and the two guide plates (13) are fixedly installed inside the liquid storage tank (1). Two inclined plates (7) are fixedly connected between the lower part of the filter screen partition (12) and the liquid storage tank (1). A cleaning assembly (8) is provided on the upper part of the filter screen partition (12), and the cleaning assembly (8) includes a lead screw (801), a limit rod (802), a scraper (803), two sliders (804), two gaskets (805) and two springs (806). A stirring assembly is provided on the bottom of the filter screen partition (12), and the stirring assembly includes a first motor (9), a rotating shaft (10) and a stirring blade (11). Both ends of the lead screw (801) are movably connected to the liquid storage tank (1) through bearings, and both ends of the limit rod (802) are fixedly connected to the liquid storage tank (1), and one end of the limit rod (802) and the lead screw (801) both pass through the scraper (803).

2. The working fluid chip removal device for an EDM die-sinking machine tool according to claim 1, characterized in that: One end of the limiting rod (802) and the lead screw (801) passes through the two sliders (804), the two gaskets (805) are fixedly sleeved on the two sliders (804), the two springs (806) are movably sleeved on the limiting rod (802), and the two ends of the two springs (806) are fixedly connected to the liquid storage tank (1) and the two sliders (804), respectively.

3. The working fluid chip removal device for an EDM die-sinking machine tool according to claim 1, characterized in that: A second motor (809) is fixedly mounted on one side of the liquid storage tank (1); an output shaft end of the second motor (809) is fixedly connected to a second bevel gear (808); a rear side of the second bevel gear (808) is meshed with a first bevel gear (807); and one side of the first bevel gear (807) is fixedly connected to the lead screw (801).

4. The working fluid chip removal device for an EDM die-sinking machine tool according to claim 1, characterized in that: The top end of the liquid storage tank (1) is fixedly connected to a feed pipe (2), the bottom end of the liquid storage tank (1) is fixedly connected to a discharge pipe (3), and a valve (4) is fixedly installed on the discharge pipe (3).

5. The working fluid chip removal device for an EDM die-sinking machine tool according to claim 1, characterized in that: Transparent plates (5) are fixedly connected to both the front and rear sides of the liquid storage tank (1).

6. The working fluid chip removal device for an EDM die-sinking machine tool according to claim 1, characterized in that: A first motor (9) is installed on the rear side of the liquid storage tank (1), and a rotating shaft (10) is fixedly connected to the end of the output shaft of the first motor (9), and one side of the rotating shaft is fixedly connected to a stirring blade (11).

7. The working fluid chip removal device for an EDM die-sinking machine tool according to claim 6, characterized in that: The first motor (9) is fixedly mounted on the rear side of the liquid storage tank (1), the rear end of the rotating shaft (10) is fixedly connected to the end of the output shaft of the first motor (9), and the rotating shaft (10) and the liquid storage tank (1) are movably connected via a bearing, and the rear end of the stirring blade (11) is fixedly connected to the rotating shaft (10).

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