Mixing device for plastic particle granulation

Through the design of turbine folding-blade stirring blades and transmission components, combined with photoelectric positioning sensors and microwave flowmeters, the problems of poor mixing effect and inaccurate metering in existing devices are solved, and efficient mixing and precise feeding of plastic particles are achieved, reducing production costs.

CN223369744UActive Publication Date: 2025-09-23DONGGUAN CHUANGZHIRUN NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202422688093.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-05
Publication Date
2025-09-23
Estimated Expiration
2034-11-05

AI Technical Summary

Technical Problem

Existing mixing devices for plastic particle granulation have insufficient mixing effects and are unable to accurately measure different types of plastic particles.

Method used

It adopts a turbine folding-blade stirring blade design, combined with a transmission component and a positioning component, realizes automatic control through a photoelectric positioning sensor, cooperates with a microwave solid flow meter and an electronically controlled gate for precise metering and feeding, and realizes synchronous stirring of the stirring shaft and the mixing barrel.

Benefits of technology

It achieves efficient mixing and precise metering of plastic particles, improves mixing effects and reduces production costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of plastic particle mixing equipment, and discloses a mixing device for plastic particle granulation, which comprises a mixing barrel, a bearing support and a guide plate are sequentially and fixedly connected in the mixing barrel from left to right, and rotating chucks are fixedly connected to two sides of the mixing barrel. The left side of the material mixing barrel is rotationally connected with a first rack through a rotating chuck, the right side of the material mixing barrel is rotationally connected with a second rack through a rotating chuck, and a stirring shaft is arranged in the material mixing barrel. According to the plastic particle mixing device disclosed by the utility model, the whole mixing barrel is conveniently driven to synchronously roll between the first rack and the second rack through the arranged transmission assembly, so that the mixing barrel, a guide plate arranged in the mixing barrel and a stirring blade driven by a stirring motor oppositely rotate and stir, and fed plastic particles to be mixed are fully and efficiently mixed for use.
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Description

Technical Field

[0001] The utility model relates to the technical field of plastic particle mixing equipment, in particular to a mixing device for plastic particle granulation. Background Art

[0002] Plastic granulation is a process of plastic mechanical processing. In the process of plastic granulation, it is necessary to explore and master the skills according to the performance of the machine and practice to continuously improve the quality and process of plastic products. Before plastic granulation, a plastic particle granulation mixing device is required to mix the plastic particles to be granulated.

[0003] The mixing device for plastic particle granulation is an indispensable and important equipment in the plastic processing industry. It is mainly used to mix different types of plastic particles to meet specific production needs.

[0004] The prior art mixing device for granulating plastic particles uses a single spiral blade to lift the plastic particles at the bottom to the top for stirring and mixing. The mixing effect is generally not sufficient for efficient plastic particle mixing processing. At the same time, it is inconvenient to accurately measure the feeding of different types of plastic particles. Therefore, a mixing device for granulating plastic particles is proposed to solve the above problems. Utility Model Content

[0005] In order to make up for the above shortcomings, the utility model provides a mixing device for plastic particle granulation, which aims to improve the problems in the existing technology of plastic particle mixing processing, such as the mixing effect is generally not sufficiently efficient during mixing, and the inability to accurately measure and use different types of plastic particles.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a mixing device for granulating plastic particles, comprising a mixing barrel, wherein the interior of the mixing barrel is fixedly connected to a bearing bracket and a guide plate from left to right in sequence, and a rotating chuck is fixedly connected to both sides of the mixing barrel, the left side of the mixing barrel is rotatably connected to the first frame through the rotating chuck, and the right side of the mixing barrel is rotatably connected to the second frame through the rotating chuck, a stirring shaft is provided inside the mixing barrel, the outer side of the second frame is fixedly connected to a stirring motor, the right side of the stirring shaft is fixedly connected to the output end of the stirring motor, both sides of the stirring shaft are rotatably connected to the inner walls of the first frame and the second frame respectively through bearings, and a stirring blade is fixedly connected to the outer wall of the stirring shaft, a transmission assembly is provided between the mixing barrel and the second frame, the transmission assembly includes a driving motor fixedly connected to the top of the second frame and a driven ring fixedly connected to the outer periphery of the mixing barrel, an inlet and outlet is provided on one side of the outer periphery of the mixing barrel, and a positioning assembly is provided between the second frame and the mixing barrel.

[0007] As a further description of the above technical solution:

[0008] The positioning assembly includes a mounting bracket, a photoelectric positioning sensor, a lower material level photoelectric locator and an upper material level photoelectric locator. The mounting bracket is fixedly connected to the top of the second frame. The bottom end of the mounting bracket is fixedly connected to a side close to the mixing barrel with a photoelectric positioning sensor. The lower material level photoelectric locator and the upper material level photoelectric locator are fixedly connected to the right side of the outside of the mixing barrel respectively.

[0009] As a further description of the above technical solution:

[0010] There are two groups of guide plates, each of which includes two parallel plates.

[0011] As a further description of the above technical solution:

[0012] Through holes with matching sizes for bearing installation are provided at the center of the rotating chuck and at the connection points at both ends of the stirring shaft, and the end of the stirring shaft away from the stirring motor is rotatably connected to a connecting seat, and the outer periphery of the connecting seat is fixedly connected to the inside of the first frame.

[0013] As a further description of the above technical solution:

[0014] The stirring blades adopt a turbine folding blade stirring structure, and three stirring blades are arranged at equal intervals.

[0015] As a further description of the above technical solution:

[0016] An electric-controlled gate is provided inside the inlet and outlet, and a microwave solid flowmeter is fixedly connected to the inner wall of the inlet and outlet.

[0017] As a further description of the above technical solution:

[0018] The output end of the driving motor is movably connected to a driving wheel, and the driving wheel is connected to the driven ring through a transmission belt.

[0019] As a further description of the above technical solution:

[0020] The inner sides of the first frame and the second frame are both provided with movable slots with sizes matching those for the rotating chuck to be mounted.

[0021] The utility model has the following beneficial effects:

[0022] 1. In the present invention, the transmission assembly is provided to facilitate driving the entire mixing barrel to roll synchronously between the first frame and the second frame, so that it rotates in the opposite direction to the guide plate provided inside the mixing barrel and the stirring blade driven by the stirring motor to stir the mixed materials, thereby fully and efficiently mixing the plastic particles to be mixed.

[0023] 2. In the present invention, the plastic particles of different materials to be mixed are accurately measured and put into use through the positioning component, microwave solid flow meter, electric control gate, and inlet and outlet. The positioning component is combined with the inlet and outlet sensing adjustment to make a single material port meet the different loading and unloading states, which can meet the needs of rolling mixing and quantitative feeding while reducing production costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 This is an overall three-dimensional schematic diagram of a mixing device for granulating plastic particles proposed in the present invention;

[0025] Figure 2 This is a structural diagram of a mixing barrel, a transmission component, and a positioning component of a mixing device for plastic particle granulation proposed in the utility model;

[0026] Figure 3 This is a schematic diagram of the internal structure of a mixing barrel of a mixing device for granulating plastic particles proposed in the present invention;

[0027] Figure 4 This is a schematic structural diagram of a rotating chuck, bearings, stirring shaft, connecting seat, stirring motor, and stirring blades of a mixing device for granulating plastic particles proposed by the utility model.

[0028] Legend:

[0029] 1. Mixing barrel; 2. Guide plate; 3. Bearing bracket; 4. Rotating chuck; 5. Bearing; 6. Stirring shaft; 7. Connecting seat; 8. Stirring motor; 9. Stirring blade; 10. Inlet and outlet; 11. Electric control gate; 12. Microwave solid flowmeter; 13. First frame; 14. Second frame; 15. Transmission assembly; 151. Drive motor; 152. Driving wheel; 153. Driven ring; 154. Transmission belt; 16. Positioning assembly; 161. Mounting frame; 162. Photoelectric positioning sensor; 163. Photoelectric positioner for lower material level; 164. Photoelectric positioner for upper material level. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0031] Reference Figure 1 、 Figure 2 、 Figure 3 and Figure 4The present invention provides an embodiment of a mixing device for granulating plastic particles, comprising a mixing barrel 1, wherein the interior of the mixing barrel 1 is fixedly connected with a bearing bracket 3 and a guide plate 2 for providing smooth stirring from left to right, and the guide plate 2 is provided with two groups, wherein each group includes two parallel plates, and a rotating chuck 4 is fixedly connected to both sides of the mixing barrel 1, and the left side of the mixing barrel 1 is rotatably connected to the first frame 13 through the rotating chuck 4, and the inner sides of the first frame 13 and the second frame 14 are both provided with movable slots of matching size for the rotating chuck 4, and the right side of the mixing barrel 1 is rotatably connected to the second frame 14 through the rotating chuck 4, and the center of the rotating chuck 4 and the connection at both ends of the stirring shaft 6 are provided with through holes of matching size for installing the bearing 5, and the end of the stirring shaft 6 away from the stirring motor 8 is rotatably connected with a connecting seat 7, and the outer periphery of the connecting seat 7 is fixedly connected to the interior of the first frame 13, and the mixing barrel 1 is provided with a stirring shaft 6 for mixing materials, and the second frame 14 is provided with a through hole for installing the bearing 5, and the stirring shaft 6 is rotatably connected with the connecting seat 7. A stirring motor 8 is fixedly connected to the outside, and the right side of the stirring shaft 6 is fixedly connected to the output end of the stirring motor 8. Both sides of the stirring shaft 6 are rotatably connected to the inner walls of the first frame 13 and the second frame 14 through bearings 5. The outer wall of the stirring shaft 6 is fixedly connected with a stirring blade 9. The stirring blade 9 adopts a turbine folding blade stirring structure, and three stirring blades 9 are evenly spaced. A transmission assembly 15 that can drive the mixing barrel 1 to rotate is provided between the mixing barrel 1 and the second frame 14. The transmission assembly 15 includes a driving motor 151 fixedly connected to the top of the second frame 14 and a driven ring 153 fixedly connected to the periphery of the mixing barrel 1. The output end of the driving motor 151 is movably connected to a driving wheel 152, and the driving wheel 152 and the driven ring 153 are connected by a transmission belt 154. The mixing barrel 1 and the stirring motor 8 drive the counterclockwise rotating stirring shaft 6 to cooperate with the guide plate 2 provided on the inner wall of the mixing barrel 1 to fully mix the materials inside the mixing barrel 1.

[0032] Reference Figure 1 and Figure 2 A positioning assembly 16 is provided between the second frame 14 and the mixing barrel 1. The positioning assembly 16 includes a mounting frame 161, a photoelectric positioning sensor 162, a lower material level photoelectric locator 163 and an upper material level photoelectric locator 164. The lower material level photoelectric locator 163 and the upper material level photoelectric locator 164 are fixedly connected to the right side of the outside of the mixing barrel 1 respectively. The mounting frame 161 is fixedly connected to the top of the second frame 14. The bottom end of the mounting frame 161 is fixedly connected to the side of the mixing barrel 1 close to the mixing barrel 1 with a photoelectric positioning sensor 162 for receiving the sensing signals of the lower material level photoelectric locator 163 and the upper material level photoelectric locator 164, so that the inlet and outlet 10 on the mixing barrel 1 can be moved to the upper material position or the lower material position for use under the drive of the transmission assembly 15.

[0033] Reference Figure 1 、 Figure 2 and Figure 3 A material inlet and outlet 10 is provided on one side of the outer periphery of the mixing barrel 1. The positioning component 16 is used to cooperate with the single-opening material inlet and outlet 10, so that the material inlet and outlet 10 can be rotated and positioned to meet the different feeding and feeding states, thereby meeting the needs of rolling mixing while reducing the production cost. An electric-controlled gate 11 is provided inside the material inlet and outlet 10, and a microwave solid flowmeter 12 is fixedly connected to the inner wall of the material inlet and outlet 10. Through the material inlet and outlet 10 with the microwave solid flowmeter 12 and the electric-controlled gate 11, it is convenient to accurately measure and put into use the plastic particles of different materials to be mixed.

[0034] Working principle: When feeding, the driving motor 151 of the transmission component 15 drives the photoelectric positioning sensor 162 of the positioning component 16 to receive the photoelectric position position sensor 164 on the mixing barrel 1. The induction positioning makes the inlet and outlet 10 on the mixing barrel 1 move to the feeding position, and the plastic particles to be mixed are put into the mixing barrel 1 through the inlet and outlet 10. Then, the microwave solid flowmeter 12 at the inlet and outlet 10 accurately measures the plastic particles of different materials to be mixed, and the electric control gate 11 at the inlet and outlet 10 stops the feeding after accurate measurement, and then the transmission component 1 is used. 5 drives the entire mixing barrel 1 and the guide plate 2 on its inner wall to rotate synchronously clockwise between the first frame 13 and the second frame 14. The stirring motor 8 drives the stirring shaft 6 to rotate counterclockwise to cooperate with the mixing barrel 1 to fully stir and mix the materials inside the mixing barrel 1. After the mixing is completed, the photoelectric positioning sensor 162 of the positioning component 16 senses the upper and lower material position photoelectric positioners 163 of the mixing barrel 1. Under the drive of the transmission component 15, the inlet and outlet 10 of the mixing barrel 1 is driven to rotate to the lower material position. The stirring motor 8 drives the stirring blade 9 on the stirring shaft 6 to rotate, and gradually pushes the mixed granulated plastic particles out from the rotation point of the stirring blade 9 for material removal.

[0035] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A mixing device for granulating plastic particles, comprising a mixing barrel (1), characterized in that: The interior of the mixing barrel (1) is fixedly connected to a bearing bracket (3) and a guide plate (2) from left to right in sequence. The two sides of the mixing barrel (1) are fixedly connected to a rotating chuck (4). The left side of the mixing barrel (1) is rotatably connected to a first frame (13) via the rotating chuck (4). The right side of the mixing barrel (1) is rotatably connected to a second frame (14) via the rotating chuck (4). A stirring shaft (6) is provided inside the mixing barrel (1). The outer side of the second frame (14) is fixedly connected to a stirring motor (8). The right side of the stirring shaft (6) is fixedly connected to the output end of the stirring motor (8). The stirring shaft (6) is fixedly connected to the output end of the stirring motor (8). ) are rotatably connected to the inner walls of the first frame (13) and the second frame (14) via bearings (5) on both sides, the outer wall of the stirring shaft (6) is fixedly connected to a stirring blade (9), a transmission assembly (15) is provided between the mixing barrel (1) and the second frame (14), the transmission assembly (15) comprises a driving motor (151) fixedly connected to the top of the second frame (14) and a driven ring (153) fixedly connected to the periphery of the mixing barrel (1), an inlet and outlet (10) is provided on one side of the periphery of the mixing barrel (1), and a positioning assembly (16) is provided between the second frame (14) and the mixing barrel (1).

2. A mixing device for granulating plastic particles according to claim 1, characterized in that: The positioning assembly (16) comprises a mounting frame (161), a photoelectric positioning sensor (162), a lower material position photoelectric positioner (163), and an upper material position photoelectric positioner (164). The mounting frame (161) is fixedly connected to the top of the second frame (14). The bottom end of the mounting frame (161) is fixedly connected to a side close to the mixing barrel (1) with the photoelectric positioning sensor (162). The lower material position photoelectric positioner (163) and the upper material position photoelectric positioner (164) are fixedly connected to the right side of the outside of the mixing barrel (1) in an upper and lower relative manner.

3. The mixing device for granulating plastic particles according to claim 1, characterized in that: The guide plates (2) are provided in two groups, each group comprising two parallel plate members.

4. The mixing device for granulating plastic particles according to claim 1, characterized in that: Through holes having matching sizes for mounting the bearings (5) are provided at the center of the rotating chuck (4) and at the connection points at both ends of the stirring shaft (6), and the end of the stirring shaft (6) away from the stirring motor (8) is rotatably connected to a connecting seat (7), and the outer periphery of the connecting seat (7) is fixedly connected to the interior of the first frame (13).

5. The mixing device for granulating plastic particles according to claim 1, characterized in that: The stirring blades (9) adopt a turbine folding blade stirring structure, and three stirring blades (9) are arranged at equal intervals.

6. The mixing device for granulating plastic particles according to claim 1, characterized in that: An electrically controlled gate (11) is provided inside the inlet and outlet (10), and a microwave solid flowmeter (12) is fixedly connected to the inner wall of the inlet and outlet (10).

7. The mixing device for granulating plastic particles according to claim 1, characterized in that: The output end of the driving motor (151) is movably connected to a driving wheel (152), and the driving wheel (152) and the driven ring (153) are connected in transmission via a transmission belt (154).

8. The mixing device for granulating plastic particles according to claim 1, characterized in that: The inner sides of the first frame (13) and the second frame (14) are both provided with movable slots whose sizes match those of the rotating chuck (4).