Material roller assembly of open mill
By designing a roller assembly with a hollow groove structure and a ceramic heating plate, the problem of excessive roller mass in the prior art is solved, and the effects of low energy consumption, efficient maintenance and uniform heating are achieved.
Patent Information
- Application Number
- CN202422639983.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-30
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2034-10-30
AI Technical Summary
The rollers of existing open mills are too heavy, resulting in high driving force consumption and inconvenience in replacement and maintenance.
A material roller assembly is designed, which adopts a roller with a hollow groove structure and a ceramic heating plate. A limit rod and a retaining ring are provided inside the roller, and a ceramic heating plate is equipped for heating. A round block and a protrusion are provided on the shaft to fix the ceramic heating plate. The gears are engaged for transmission. The mounting plate is connected to the main body of the mill. The scraper is used to scrape off excess material.
The mass and driving force requirements of the rolls are reduced, the flexibility and simplicity of maintenance are improved, the energy consumption is reduced, and uniform heating and insulation effects are achieved.
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Figure CN223369761U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mill rollers, in particular to a material roller assembly of a mill. Background Art
[0002] The mixing mill mainly processes the rubber material on the rollers by rotating the rollers, which is a necessary process in rubber processing.
[0003] In the prior art, the name disclosed in the application number: CN202022600865.5 is: the discharging roller tooling of the mixing mill, wherein the discharging roller tooling of the mixing mill includes a fuselage, the inner side wall of the fuselage is rotatably connected to the roller, the inner side wall of the fuselage is fixedly installed with a tool holder and a support seat, and there are two support seats symmetrically arranged, the inner side wall of the fuselage is connected with a safety buckle through an iron chain, a first groove and a second groove are opened inside the support seat, and a limiting block is arranged inside the second groove.
[0004] However, the discharge roller mentioned in the prior art adopts a solid roller, which is too heavy, consumes huge power during the driving and rotating process, requires a large motor driving force, and is inconvenient to replace and maintain the roller. Therefore, it is necessary to design a material roller assembly for the mixing mill. Utility Model Content
[0005] The purpose of the utility model is to provide a material roller assembly for an open mixing mill to solve the problems in the prior art.
[0006] The purpose of the utility model can be achieved through the following technical solutions:
[0007] A material roller assembly for an open mill is installed on the main body of the open mill. The material roller assembly includes two rollers. The inner walls of the rollers are fixed with limit rods distributed in an array. The rollers are fixed with retaining rings distributed in an array. The inner ring array of the retaining rings is provided with positioning grooves. Sealing plates are fixed at both ends of the rollers, and bearings are provided for rotation in the sealing plates.
[0008] A shaft is fixed in the bearing, and round blocks distributed in an array are fixed on the shaft. Bosses distributed in an array are fixed on the outside of the round blocks. The bosses are connected to the positioning grooves, and the round blocks are fixedly connected in the retaining ring.
[0009] Furthermore, a ceramic heating plate is fixed between the limit rods for heating the rollers.
[0010] Furthermore, the rolling roller is a hollow groove structure, and the two round blocks are fixed on the inner side of the ceramic heating plate.
[0011] Furthermore, a gear is fixedly provided at one end of the roller, and the two rollers are meshed through the two gears.
[0012] Furthermore, a mounting plate is sleeved on one end of the roller away from the gear, and the mounting plate is fixedly mounted on the main body of the mill.
[0013] Furthermore, collars are fixedly provided at both ends of the mounting plate, the collars are rotatably connected to the rollers, a scraper is fixedly connected to one side of the collars, and the scraper is in contact with the rollers.
[0014] Beneficial effects of the utility model:
[0015] 1. The material roller assembly of the open mill of the utility model adopts an assembled roller, which improves flexibility during disassembly and maintenance, reduces maintenance costs, and is easy to operate. In addition, the roller is light in weight, reduces the driving force requirement of the motor, reduces energy consumption, and has a simple structure.
[0016] 2. The material roller assembly of the open mill of the utility model adopts a ceramic heating plate to heat the roller. At the same time, the ceramic heating plate conducts heat quickly and evenly, which has a good effect on the refining of the fluororubber raw materials of the sealing ring. In addition, the sealed internal space of the circular plate has a good heat preservation effect and avoids heat dissipation. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The present invention will be further described below with reference to the accompanying drawings.
[0018] Figure 1 It is a structural diagram of the utility model open mixing mill;
[0019] Figure 2 This is a structural diagram of the material roller assembly of the utility model;
[0020] Figure 3 This is a schematic cross-sectional view of the material roller assembly of the utility model;
[0021] Figure 4 This is a partial structural diagram of the material roller assembly of the utility model;
[0022] Figure 5 It is a schematic diagram of the internal structure of the roller of the utility model.
[0023] The accompanying drawings are as follows:
[0024] 1. Open mill body; 3. Roller; 4. Ceramic heating plate; 5. Mounting plate; 31. Limit rod; 32. Closing plate; 33. Bearing; 34. Shaft; 35. Round block; 36. Bump; 37. Retaining ring; 38. Positioning groove; 39. Gear; 51. Sleeve ring; 52. Scraper. DETAILED DESCRIPTION
[0025] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0026] A material roller assembly of a mixing mill, such as Figure 1-Figure 5 As shown, the material roller assembly is installed on the main body 1 of the mixing mill. The material roller assembly includes two rollers 3. The rollers 3 are hollow structures. The inner walls of the rollers 3 are fixed with limit rods 31 distributed in an array. The rollers 3 are fixed with retaining rings 37 distributed in an array. The inner rings of the retaining rings 37 are provided with positioning grooves 38 distributed in an array. Sealing plates 32 are fixed at both ends of the rollers 3, and bearings 33 are rotatably provided in the sealing plates 32.
[0027] A shaft 34 is fixedly connected to the bearing 33, and an array of round blocks 35 are fixed on the shaft 34. An array of protrusions 36 are fixed on the outside of the round blocks 35. The protrusions 36 are connected to the positioning grooves 38, so that the round blocks 35 are fixedly connected to the retaining ring 37. A ceramic heating plate 4 is fixed between the limit rods 31. The ceramic heating plate 4 is made of arc-shaped ceramic material and the model is: HTL-400EX.
[0028] The rolling roller 3 is made of alloy tool steel and is used to conduct the heat of the ceramic heating plate 4 to heat the raw material of the sealing ring. The raw material of the sealing ring is refined. The shaft 34 is a hollow structure. A power supply line is installed in the shaft 34. The power supply line is connected to the ceramic heating plate 4 for power supply. The ceramic heating plate 4 is installed in the rolling roller 3 and fixedly installed between two adjacent limit rods 31. Then, two round blocks 35 are used to limit the inner side of the ceramic heating plate 4 to lock the ceramic heating plate 4.
[0029] A gear 39 is fixedly provided at one end of the roller 3. The two rollers 3 are meshed with each other through the two gears 39, so that the two rollers 3 rotate synchronously to perform the refining operation. A mounting plate 5 is sleeved on the other end of the roller 3. The mounting plate 5 is fixedly mounted on the main body 1 of the refining mill, and collars 51 are fixedly provided at both ends of the mounting plate 5. The collar 51 is rotatably connected to the roller 3. A scraper 52 is fixedly connected to one side of the collar 51. The scraper 52 is in contact with the roller 3 to scrape off excess material on the roller 3.
[0030] Here’s how it works:
[0031] By adopting a hollow structure inside the roller 3, the mass of the roller 3 is reduced and the driving consumption of the mill is reduced. In addition, a number of ceramic heating plates 4 are installed in the roller 3. The ceramic heating plates 4 generate heat and conduct it efficiently to the roller 3. The surface sealing ring material of the roller 3 can be cut, and the roller 3 is processed through the shaft 34.
[0032] The round block 35 on the shaft 34 reinforces the ceramic heating plate 4 and fixes the ceramic heating plate 4. In actual use, the ceramic heating plate 4 can heat the roller 3 evenly. If a ceramic heating plate 4 is damaged, when replacing the ceramic heating plate 4, the shaft 34 is removed and the corresponding ceramic heating plate 4 is replaced, thereby reducing maintenance costs and the daily maintenance cost of the roller 3. The position of the roller 3 is stabilized by the mounting plate 5 to ensure that the roller 3 is stably placed on the mill body 1 for sealing ring refining operations.
[0033] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements fall within the scope of the present invention as claimed.
Claims
1. A material roller assembly for a mixing mill, the material roller assembly being mounted on a mixing mill body (1), characterized in that: The material roller assembly comprises two rollers (3), the inner wall of the roller (3) is fixed with a limit rod (31) distributed in an array, the roller (3) is fixed with a retaining ring (37) distributed in an array, the inner ring array of the retaining ring (37) is provided with a positioning groove (38), the two ends of the roller (3) are fixed with a sealing plate (32), and the sealing plate (32) is rotatably provided with a bearing (33); A shaft (34) is fixedly connected to the bearing (33), and an array of round blocks (35) are fixed to the shaft (34). An array of protrusions (36) are fixed to the outside of the round blocks (35), and the protrusions (36) are connected to the positioning grooves (38). The round blocks (35) are fixedly connected to the inside of the retaining ring (37).
2. A material roller assembly for an open mixing mill according to claim 1, characterized in that: A ceramic heating plate (4) is fixed between the limiting rods (31) and is used to heat the roller (3).
3. A material roller assembly for an open mixing mill according to claim 2, characterized in that: The roller (3) is a hollow groove structure, and the two round blocks (35) are fixed on the inner side of the ceramic heating plate (4).
4. The material roller assembly of the mixing mill according to claim 1, characterized in that: A gear (39) is fixedly provided at one end of the roller (3), and the two rollers (3) are meshed with each other via the two gears (39).
5. The material roller assembly of the mixing mill according to claim 1, characterized in that: An end of the roller (3) away from the gear (39) is sleeved with a mounting plate (5), and the mounting plate (5) is fixedly mounted on the mill body (1).
6. A material roller assembly for an open mixing mill according to claim 5, characterized in that: Both ends of the mounting plate (5) are fixedly provided with sleeve rings (51), which are rotatably connected to the roller (3); one side of the sleeve ring (51) is fixedly connected with a scraper (52), which is in contact with the roller (3).
Citation Information
Patent Citations
Discharging compression roller tool of open mill
CN213674928U