Demolding device for molding acrylic bathtub

By designing a demoulding device composed of a slide rail and a telescopic component, the acrylic bathtub can be efficiently removed, solving the problem that the existing device cannot be completely removed, achieving efficient removal and saving costs.

CN223369818UActive Publication Date: 2025-09-23NINGBO WOTENG MAER SANITARY WARE

Patent Information

Application Number
CN202422097986.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-28
Publication Date
2025-09-23
Estimated Expiration
2034-08-28

AI Technical Summary

Technical Problem

The existing demoulding device used in the molding process of acrylic bathtubs cannot completely remove the molded acrylic bathtub from the molding equipment.

Method used

A demoulding device consisting of a workbench, a lifting frame, a cantilever, a mobile frame and a movable rod was designed. The cantilever and the mobile frame can be moved horizontally and vertically through the combination of slide rails and telescopic components. The acrylic bathtub is removed from the mold and out of the equipment using a suction cup.

Benefits of technology

The acrylic bathtub can be efficiently removed from the molding equipment, solving the problem that the existing device cannot be completely removed, without adding additional power equipment, saving costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a demoulding device for acrylic bathtub forming processing, which comprises a working table, a forming mould is arranged in the top end of the working table, a lifting frame capable of longitudinally moving is arranged at the top of one side of the working table, and two groups of parallel first sliding rails are horizontally arranged in the middle of the bottom of the lifting frame. A cantilever capable of horizontally reciprocating is slidably arranged at the bottom of the first sliding rail, a moving frame capable of horizontally reciprocating is arranged at the bottom of the cantilever, a plurality of fixing frames are fixed to the bottom end of the moving frame at equal intervals, and limiting holes capable of limiting are formed in the bottoms of the fixing frames in a penetrating mode; according to the molding equipment for the acrylic bathtub, the effect that the acrylic bathtub is moved out of the molding equipment by the demolding device is achieved, and the problem that the molded acrylic bathtub cannot be moved out of the molding equipment by the demolding device is solved.
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Description

Technical Field

[0001] The utility model relates to the field of acrylic bathtub processing devices, in particular to a demoulding device for acrylic bathtub molding processing. Background Art

[0002] An acrylic bathtub is a bathtub made of a PMMA plastic material. The acrylic bathtub body is composed of a surface layer (acrylic layer) and an inner layer (glass fiber resin reinforcement layer). It has rich shapes, light weight, good surface finish, and low price. However, acrylic material has the disadvantages of poor high temperature resistance, pressure resistance, wear resistance, and easy aging of the surface. When producing acrylic bathtubs, they need to be shaped by a forming mold, and then the formed acrylic bathtub is removed from the mold by a demoulding device.

[0003] Chinese utility model patent document CN220482350U discloses a device for demolding acrylic bathtub blanks, relating to the field of acrylic bathtub production. The device comprises a frame, wherein two sets of screws are mounted on bearings above the frame, each of which is threaded with a threaded sleeve. A mounting bracket is fixed below the two sets of threaded sleeves, and multiple sets of pneumatic telescopic rods (1) are disposed below the mounting bracket, each of which is provided with a pneumatic suction cup. The pneumatic suction cups are used to absorb the acrylic bathtub, and then a motor drives the screws to rotate, causing the threaded sleeves to move, thereby moving the acrylic bathtub to one side of the frame. This makes it easier for workers to remove the bathtub. Because the horizontal bathtub processing equipment itself is equipped with a vacuum pump, the vacuum pump acts on the pneumatic suction cup, pneumatic telescopic rods (1), and pneumatic telescopic rods (2), eliminating the need for additional power equipment and saving equipment costs. However, the following shortcomings still exist.

[0004] In the above-mentioned prior art, the mounting frame of the demoulding device is movably mounted to the outside of the drive shaft via a threaded sleeve. The mounting frame is located directly above the mold, and a number of pneumatic suction cups are provided at the bottom of the mounting frame. After the pneumatic suction cups remove the acrylic bathtub from the mold, the mounting frame is driven horizontally by the drive shaft via the threaded sleeve. However, the existing demoulding device cannot completely remove the acrylic bathtub from the device after it is removed. Therefore, the inventors have proposed a demoulding device for acrylic bathtub molding processing to solve the above-mentioned problem. Summary of the Invention

[0005] In order to solve the above problems, a demoulding device for molding and processing an acrylic bathtub is provided. The demoulding device is movable and mounted on the bottom, so that it can reciprocate laterally. A movable is provided at the bottom of the and a plurality of movable parts are fixed at the bottom of the. The movable is then mounted inside the inside, and a part for taking out is provided at the bottom of the so that it can reciprocate laterally. The demoulding device drives and moves the bottom horizontally, and then the acrylic bathtub is taken out from the inside and the acrylic bathtub is removed. The demoulding device can remove the acrylic bathtub from the inside of the molding device, thereby solving the problem that the demoulding device cannot remove the molded acrylic bathtub from the inside of the molding device.

[0006] The top of the movable frame is provided with a movable frame that can move back and forth horizontally, and the movable frame is fixed with a plurality of fixed frames at equal intervals. The bottom of the movable frame is provided with a limit hole that can be limited, and the inner part of the limit hole is movably provided with a movable rod that can move longitudinally. The bottom of the movable frame is provided with a suction cup for sucking the acrylic bathtub, and the top of the outer suction cup of the movable rod is provided with a return spring that abuts the lower end surface of the fixed frame, so that the movable frame drives the fixed frame and the movable rod at the bottom to move horizontally, and then the movable rod takes the acrylic bathtub out of the molding mold through the suction cup, and moves the acrylic bathtub out of the molding equipment.

[0007] As a technical solution of the present invention, two groups of first telescopic components that can drive the lifting frame to move longitudinally are longitudinally fixed at both ends of the side of the workbench, and two first sliding grooves for limiting are longitudinally arranged on both sides of the first telescopic components to facilitate the first telescopic components to drive the lifting frame to move longitudinally.

[0008] As a technical solution of the present invention, the lower end surfaces at the centers of both ends of the lifting frame are fixed to the output ends of the first telescopic assembly, and sliding rods that can adapt to the first sliding groove are symmetrically arranged on both sides near the center of the bottom of both ends of the lifting frame, so that the first telescopic assembly can drive the lifting frame to move longitudinally, thereby allowing the sliding rods to slide along the inside of the first sliding groove.

[0009] As a technical solution of the present invention, two groups of second telescopic components for driving the cantilever to move horizontally back and forth are symmetrically arranged at the top of the lifting frame, and the output end of the second telescopic component is fixedly connected to the top of one end of the cantilever through a fixing part, so that the second telescopic component can drive the cantilever to move horizontally.

[0010] As a technical solution of the present invention, a second slide rail that can be adapted to the first slide rail is provided at the center of the top of the cantilever, and a third slide rail for limiting is horizontally provided at the center of the bottom of the cantilever, and second slide grooves are provided on both sides of the bottom of the cantilever close to the third slide rail, so that the cantilever can move horizontally along the bottom of the first slide rail through the second slide rail.

[0011] As a technical solution of the present invention, a third telescopic component for driving the mobile frame to move horizontally back and forth is symmetrically fixed on both sides of one end of the cantilever, and the output end of the third telescopic component can be fixedly connected to one end of the mobile frame so that the third telescopic component can drive the mobile frame to move horizontally.

[0012] As a technical solution of the present invention, a third slide groove that can be adapted to the third slide rail is provided at the center of the top of the mobile rack, and a fourth slide rail that can be slidably installed inside the second slide groove is symmetrically provided near the edge of the top of the mobile rack, so that the mobile rack can slide along the outside of the third slide rail and the second slide groove through the third slide groove and the fourth slide rail, thereby avoiding shaking when the mobile rack moves.

[0013] As a technical solution of the present invention, a conveying device capable of moving the workpiece is provided on one side of the first telescopic assembly, so that the taken-out acrylic bathtub can be placed on the top of the conveying device, and the conveying device transports the acrylic bathtub to the next process.

[0014] Compared with the prior art, the present invention has the following beneficial effects:

[0015] The present application movably installs the cantilever on the bottom of the first slide rail so that the cantilever can be reciprocated laterally along the first slide rail, and provides a movable frame at the bottom of the cantilever, and fixes a plurality of fixed frames at the bottom of the movable frame, and then movably installs the movable rod inside the limiting hole, and provides a suction cup for taking out the component at the bottom of the movable rod, so that the cantilever can be reciprocated laterally along the first slide rail, so that the movable frame drives the fixed frame and the movable rod at the bottom to move horizontally, and then the movable rod takes out the acrylic bathtub from the inside of the molding mold through the suction cup, and moves the acrylic bathtub out, so that the demoulding device can move the acrylic bathtub out of the inside of the molding equipment, and solves the problem that the demoulding device cannot move the molded acrylic bathtub out of the inside of the molding equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a three-dimensional diagram of a demoulding device used in the molding process of an acrylic bathtub.

[0017] Figure 2 A three-dimensional diagram of a lifting frame in a demoulding device used in acrylic bathtub molding processing.

[0018] Figure 3A three-dimensional diagram of a cantilever in a demoulding device used in acrylic bathtub molding processing.

[0019] Figure 4 The present invention is a three-dimensional diagram of a movable frame in a demoulding device used in the molding process of an acrylic bathtub.

[0020] Figure 5 A three-dimensional diagram of a fixing frame in a demoulding device used in acrylic bathtub molding processing.

[0021] Figure 6 The present invention is a three-dimensional diagram of a movable rod in a demoulding device used in the molding process of an acrylic bathtub.

[0022] The numbers in the figure are: 1. workbench; 11. forming mold; 12. conveying device; 2. lifting frame; 21. first slide rail; 22. slide rod; 23. first telescopic assembly; 24. first slide groove; 3. cantilever; 31. second slide rail; 32. third slide rail; 33. second slide groove; 34. second telescopic assembly; 4. movable frame; 41. third slide groove; 42. fourth slide rail; 5. fixed frame; 51. limiting hole; 6. movable rod; 61. suction cup; 62. reset spring; 7. third telescopic assembly. DETAILED DESCRIPTION

[0023] In order to further understand the features, technical means, specific objectives and functions achieved by the present invention, the present invention is described in further detail below in conjunction with the accompanying drawings and specific implementation methods.

[0024] See also Figures 1-6 As shown, it includes a workbench 1, a forming mold 11 is installed inside the top of the workbench 1, and a lifting frame 2 that can move longitudinally is provided on the top of one side of the workbench 1, and two sets of parallel first slide rails 21 are horizontally installed in the center of the bottom of the lifting frame 2, and a cantilever 3 that can move horizontally back and forth is slidably provided at the bottom of the first slide rail 21, and a movable frame 4 that can move horizontally back and forth is provided at the bottom of the cantilever 3, and a plurality of fixed frames 5 are fixed at equal intervals at the bottom end of the movable frame 4, and a limiting hole 51 that can limit is provided through the bottom of the fixed frame 5, and a movable rod 6 that can move longitudinally is movably installed inside the limiting hole 51, and a suction cup 61 for sucking the acrylic bathtub is installed at the bottom of the movable rod 6, and a return spring 62 whose top abuts against the lower end surface of the fixed frame 5 is provided at the top of the suction cup 61 outside the movable rod 6.

[0025] During use, the cantilever 3 is movably installed at the bottom of the first slide rail 21, so that the cantilever 3 can be reciprocated laterally along the first slide rail 21, and a movable frame 4 is provided at the bottom of the cantilever 3, and a plurality of fixed frames 5 are fixed at the bottom of the movable frame 4, and then the movable rod 6 is movably installed inside the limiting hole 51, and a suction cup 61 for taking out is provided at the bottom of the movable rod 6, so that the cantilever 3 can be reciprocated laterally along the first slide rail 21, so that the movable frame 4 drives the fixed frame 5 and the movable rod 6 at the bottom to move horizontally, and then the movable rod 6 takes the acrylic bathtub out of the molding mold 11 through the suction cup 61, and the acrylic bathtub is moved out of the molding equipment.

[0026] See also Figure 2 As shown, two sets of first telescopic components 23 capable of driving the lifting frame 2 to move longitudinally are longitudinally fixed at both ends of the side of the workbench 1, and two first sliding grooves 24 for limiting are longitudinally arranged on both sides of the first telescopic components 23.

[0027] When in use, the first telescopic assembly 23 is fixed to the side of the workbench 1 so that the first telescopic assembly 23 drives the lifting frame 2 to move longitudinally.

[0028] See also Figure 2 As shown, the lower end surfaces at the centers of both ends of the lifting frame 2 are fixed to the output ends of the first telescopic components 23 , and sliding rods 22 that can adapt to the first sliding grooves 24 are symmetrically provided on both sides of the bottom of both ends of the lifting frame 2 near the center.

[0029] When in use, two downwardly extending sliding rods 22 are longitudinally provided at the bottom of both ends of the lifting frame 2, and the sliding rods 22 are movably installed inside the first sliding grooves 24, so that the first telescopic assembly 23 drives the lifting frame 2 to move longitudinally, thereby causing the sliding rods 22 to slide along the inside of the first sliding grooves 24.

[0030] See also Figure 2 As shown, two sets of second telescopic components 34 for driving the cantilever 3 to move horizontally back and forth are symmetrically arranged on the top of the lifting frame 2, and the output end of the second telescopic component 34 is fixedly connected to the top of one end of the cantilever 3 through a fixing piece.

[0031] When in use, the second telescopic assembly 34 is horizontally installed inside the mounting slot at the top of the lifting frame 2, and the output end of the second telescopic assembly 34 is fixed to the cantilever 3 through a fixing piece, so that the second telescopic assembly 34 can drive the cantilever 3 to move horizontally.

[0032] See also Figure 3 As shown, a second slide rail 31 that can adapt to the first slide rail 21 is provided at the center of the top of the cantilever 3, and a third slide rail 32 for limiting is horizontally provided at the center of the bottom of the cantilever 3, and second slide grooves 33 are provided on both sides of the bottom of the cantilever 3 near the third slide rail 32.

[0033] During use, the second slide rail 31 is provided at the center of the bottom of the cantilever 3 , and the second slide rail 31 can be adapted to the first slide rail 21 , so that the cantilever 3 moves horizontally along the bottom of the first slide rail 21 through the second slide rail 31 .

[0034] See also Figure 3 As shown, third telescopic assemblies 7 for driving the movable frame 4 to move horizontally back and forth are symmetrically fixed on both sides of one end of the cantilever 3 , and the output end of the third telescopic assembly 7 can be fixedly connected to one end of the movable frame 4 .

[0035] When in use, the third telescopic assembly 7 is fixed to both sides of one end of the cantilever 3, and the output end of the third telescopic assembly 7 is fixed to one end of the mobile frame 4 through a nut, so that the third telescopic assembly 7 drives the mobile frame 4 to move horizontally.

[0036] See also Figure 4 As shown, a third slide groove 41 capable of matching with the third slide rail 32 is provided at the center of the top of the mobile frame 4, and a fourth slide rail 42 capable of being slidably installed in the second slide groove 33 is symmetrically provided near the edge of the top of the mobile frame 4.

[0037] When in use, a third slide groove 41 is set at the center of the top of the mobile frame 4, and the third slide groove 41 can be adapted to the third slide rail 32, and a fourth slide rail 42 is symmetrically set at the top of the mobile frame 4 near the two side edges, and the fourth slide rail 42 can be adapted to the second slide groove 33, so that the mobile frame 4 slides along the outside of the third slide rail 32 and the second slide groove 33 through the third slide groove 41 and the fourth slide rail 42, thereby avoiding shaking when the mobile frame 4 moves.

[0038] See also Figure 1 As shown, a conveying device 12 capable of moving the workpiece is provided on one side of the first telescopic assembly 23 .

[0039] During use, by arranging the conveying device 12 on one side of the first telescopic assembly 23 , the taken-out acrylic bathtub can be placed on the top of the conveying device 12 and transported to the next process.

[0040] The above embodiments merely represent one or several implementations of the present invention. While the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the present invention. It should be noted that a person skilled in the art would be able to make various modifications and improvements without departing from the spirit of the present invention, and these modifications and improvements fall within the scope of protection of the present invention. Therefore, the scope of protection of the present invention shall be determined by the appended claims.

Claims

1. A demoulding device for acrylic bathtub molding, comprising a workbench (1), characterized in that: A forming mold (11) is installed inside the top of the workbench (1), and a lifting frame (2) capable of longitudinal movement is provided on the top of one side of the workbench (1), and two sets of parallel first slide rails (21) are horizontally installed at the center position of the bottom of the lifting frame (2), and a cantilever (3) capable of horizontal reciprocating movement is slidably provided at the bottom of the first slide rail (21), and a movable frame (4) capable of horizontal reciprocating movement is provided at the bottom of the cantilever (3), and a plurality of fixed frames (5) are fixed at equal intervals at the bottom end of the movable frame (4), and a limiting hole (51) capable of limiting position is provided through the bottom of the fixed frame (5), and a movable rod (6) capable of longitudinal movement is movably installed inside the limiting hole (51), and a suction cup (61) for sucking the acrylic bathtub is installed at the bottom of the movable rod (6), and a return spring (62) whose top abuts against the lower end surface of the fixed frame (5) is provided at the top of the external suction cup (61) of the movable rod (6).

2. The demoulding device for acrylic bathtub molding according to claim 1, characterized in that: Two groups of first telescopic components (23) capable of driving the lifting frame (2) to move longitudinally are longitudinally fixed at both ends of the side of the workbench (1), and two first sliding grooves (24) for limiting are longitudinally arranged on both sides of the first telescopic components (23).

3. The demoulding device for acrylic bathtub molding according to claim 1, characterized in that: The lower end surfaces at the centers of both ends of the lifting frame (2) are fixed to the output ends of the first telescopic assembly (23), and sliding rods (22) that can adapt to the first sliding grooves (24) are symmetrically arranged on both sides of the bottom of both ends of the lifting frame (2) near the center.

4. The demoulding device for acrylic bathtub molding according to claim 1, characterized in that: Two sets of second telescopic components (34) for driving the cantilever (3) to move horizontally back and forth are symmetrically arranged at the top of the lifting frame (2), and the output end of the second telescopic component (34) is fixedly connected to the top of one end of the cantilever (3) through a fixing piece.

5. The demoulding device for acrylic bathtub molding according to claim 1, characterized in that: A second slide rail (31) capable of matching with the first slide rail (21) is provided at the center of the top of the cantilever (3), and a third slide rail (32) for limiting is horizontally provided at the center of the bottom of the cantilever (3), and second slide grooves (33) are provided on both sides of the bottom of the cantilever (3) close to the third slide rail (32).

6. The demoulding device for acrylic bathtub molding according to claim 1, characterized in that: A third telescopic assembly (7) for driving the movable frame (4) to move horizontally back and forth is symmetrically fixed on both sides of one end of the cantilever (3), and the output end of the third telescopic assembly (7) can be fixedly connected to one end of the movable frame (4).

7. The demoulding device for acrylic bathtub molding according to claim 1, characterized in that: A third slide groove (41) capable of matching with the third slide rail (32) is provided at the center of the top of the movable frame (4), and a fourth slide rail (42) capable of being slidably installed inside the second slide groove (33) is symmetrically provided near the edge of the top of the movable frame (4).

8. The demoulding device for acrylic bathtub molding according to claim 1, characterized in that: A conveying device (12) capable of driving a workpiece to move is provided on one side of the first telescopic assembly (23).

Citation Information

Patent Citations

  • Bathtub acrylic blank demolding device

    CN220482350U

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