Rubber vulcanization mold
By designing an adjustable rubber vulcanization mold, the complex problems of traditional mold processing and installation are solved, the production of air springs of multiple specifications is realized, and costs are reduced and efficiency is improved.
Patent Information
- Application Number
- CN202422643021.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-31
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2034-10-31
AI Technical Summary
Traditional vertical molds are complex to process and install when producing air springs, and are not interchangeable in specifications, resulting in high equipment costs and low efficiency.
A rubber vulcanization mold is designed. By setting up left and right interchangeable upper and lower mold parts and combining them with bolt connections, the mold model can be adjusted and converted into a horizontal mold, simplifying the processing and installation processes.
The complexity of mold processing and installation is reduced, the cost is reduced, the production efficiency is improved, and the ability to produce air springs of various specifications with one mold is realized.
Smart Images
Figure CN223369828U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of rubber and plastic machinery, and particularly relates to a rubber vulcanization mold. Background Art
[0002] Manufacturers in the air spring and shock absorber industry typically use traditional vertical molds to produce hyperbolic air springs, with each mold producing one specification. Traditional vertical air spring molds require a large vulcanizer stroke, and mold processing and installation are complex. Furthermore, molds are not interchangeable, and increasing specifications requires additional vulcanizer molds, further increasing equipment costs.
[0003] In view of this, in order to solve the above problems, the present invention proposes a vulcanization mold for producing air springs of multiple specifications through a pair of molds, thereby solving the problems of complex mold processing and installation and low efficiency. Utility Model Content
[0004] The utility model provides a rubber vulcanization mold, which can produce air springs of multiple specifications through a pair of molds, solving the problems of complex mold processing and installation and low efficiency. The specific solution is as follows:
[0005] A rubber vulcanization mold comprises a left cover plate, a left toe ring upper mold, a left toe ring lower mold, a middle mold upper part, a middle mold lower part, a right toe ring upper mold, a right toe ring lower mold and a right cover plate, wherein the left and right sides of the middle mold upper part are respectively connected to the left interchangeable mold upper part and the right interchangeable mold upper part by bolts, and the left and right sides of the middle mold lower part are respectively connected to the left interchangeable mold lower part and the right interchangeable mold lower part by bolts, and the middle mold upper part and the middle mold lower part are both horizontally provided with lifting ears on the front and back sides, and the left toe ring upper mold, the left toe ring lower mold, the middle mold upper part, the middle mold lower part, the right toe ring upper mold, the right toe ring lower mold and the right cover plate are all provided with steam chambers, and the steam chambers are connected to a steam inlet interface and a steam outlet interface, and an internal pressure inlet is provided through the central axis of the left cover plate.
[0006] Furthermore, positioning rings are vertically provided on the front and rear sides of the lower end surface of the left toe ring upper mold, the upper part of the middle mold and the right toe ring upper mold, and positioning pins that are compatible with the positioning rings are respectively provided on the front and rear sides of the upper end surface of the left toe ring lower mold, the lower part of the middle mold and the right toe ring lower mold.
[0007] Furthermore, the left cover plate and the right cover plate are respectively connected to the opening and closing mold mechanisms on the left and right sides of the vulcanizer, the left toe ring upper mold, the middle mold upper part and the right toe ring upper mold are respectively connected to the upper guide rod for installing the vulcanizer mold, the left toe ring lower mold, the middle mold lower part and the right toe ring lower mold are respectively connected to the lower guide rod for installing the vulcanizer mold, the steam inlet interface and the steam outlet interface are respectively connected to the steam inlet pipe and the steam recovery pipe, and the internal pressure inlet is connected to the nitrogen pipe.
[0008] The beneficial effects of the utility model are:
[0009] The utility model provides a rubber vulcanization mold. By arranging a left interchangeable mold upper part, a right interchangeable mold upper part, a left interchangeable mold lower part and a right interchangeable mold lower part, and by disassembling and assembling bolts, different types of processing molds can be formed. At the same time, the existing vertical mold is converted into a horizontal mold, which reduces the complexity of mold processing and installation, and also reduces processing costs and labor costs. At the same time, the purpose of producing air springs of various specifications with one mold is achieved. Not only is the operation simple, but the production efficiency is also effectively improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0010] Figure 1 It is a front sectional view of the present utility model.
[0011] Figure 2 It is the left view of the utility model.
[0012] Explanation of the accompanying drawings: left cover plate 1, left toe ring upper mold 2, left toe ring lower mold 3, middle mold upper part 4, middle mold lower part 5, left interchangeable mold upper part 6, left interchangeable mold lower part 7, bolt 8, right interchangeable mold upper part 10, right interchangeable mold lower part 11, right toe ring upper mold 14, right toe ring lower mold 15, right cover plate 16, lifting ear 17, positioning ring 19, positioning pin 20, air inlet interface 23, air outlet interface 24, internal pressure air inlet 27. DETAILED DESCRIPTION
[0013] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0014] See Figure 1-2 A rubber vulcanization mold includes a left cover plate 1, a left toe ring upper mold 2, a left toe ring lower mold 3, a middle mold upper part 4, a middle mold lower part 5, a right toe ring upper mold 14, a right toe ring lower mold 15 and a right cover plate 16. The left and right sides of the middle mold upper part 4 are respectively connected to the left interchangeable mold upper part 6 and the right interchangeable mold upper part 10 by bolts 8, and the left and right sides of the middle mold lower part are respectively connected to the left interchangeable mold lower part 7 and the right interchangeable mold lower part 11 by bolts 8. The front and rear sides of the middle mold upper part 4 and the middle mold lower part 5 are both horizontally provided with lifting ears 17. The left cover plate A steam chamber is provided on the left toe ring upper mold 2, the left toe ring lower mold 3, the middle mold upper part 4, the middle mold lower part 5, the right toe ring upper mold 14, the right toe ring lower mold 15, and the right cover plate. The steam chamber is connected to a steam inlet interface 23 and a steam outlet interface 24. The steam chamber includes two cavities, one end of which is connected to the steam inlet interface 23 and the other end of which is respectively connected to the steam outlet interface 24. The steam inlet interface 23 is located above the steam outlet interface 24. An internal pressure inlet 27 is provided on the central axis of the left cover plate 1.
[0015] Preferably, positioning rings 19 are vertically provided on the front and rear sides of the lower end surface of the left toe ring upper mold 2, the middle mold upper part 4 and the right toe ring upper mold 14, and positioning pins 20 that are compatible with the positioning rings 19 are respectively provided on the front and rear sides of the upper end surface of the left toe ring lower mold 3, the middle mold lower part 5 and the right toe ring lower mold 15. The positioning rings 19 and the positioning pins 20 are used to limit the upper mold and the lower mold to prevent the air spring from being displaced when the vulcanized rubber part is closed.
[0016] The preferred left cover plate 1 and right cover plate 16 are respectively connected to the opening and closing mold mechanisms on the left and right sides of the vulcanizer, the left toe ring upper mold 2, the middle mold upper part 4 and the right toe ring upper mold 14 are respectively connected to the upper guide rod for installing the vulcanizer mold, the left toe ring lower mold 3, the middle mold lower part 5 and the right toe ring lower mold 15 are respectively connected to the lower guide rod for installing the vulcanizer mold, the steam inlet interface 23 and the steam outlet interface 24 are respectively connected to the steam inlet pipe and the steam recovery pipe, the superheated steam circulates in the mold steam chamber 21, and the superheated steam provides a heating medium for the mold, the internal pressure inlet 27 is connected to the nitrogen pipe, and the high-temperature and high-pressure nitrogen is used to shape the rubber parts and provide the vulcanization internal pressure and vulcanization internal temperature.
[0017] Working principle of this utility model:
[0018] Mold preheating: First, the left cover plate 1, the left toe ring upper mold 2 and the left toe ring lower mold 3, the middle mold upper part 4 and the middle mold lower part 5, the right toe ring upper mold 14 and the right toe ring lower mold 15 and the right cover plate 16 are tightly fitted through their respective mating surfaces. Steam enters the steam chamber through the steam inlet 23 to heat the mold until it reaches the process temperature;
[0019] Vulcanization preparation process: First, after starting the vulcanizer, the left cover plate 1 and the right cover plate 16 are moved outward and opened respectively, and then the left toe ring upper mold 2, the middle mold upper part 4 and the right toe ring upper mold 14 are moved upward and opened simultaneously;
[0020] Mold closing process: First, the air spring rubber part to be vulcanized is loaded into the mold cavity. Then, the left toe ring upper mold 2, the middle mold upper part 4 and the right toe ring upper mold 14 are simultaneously moved downward to combine with their respective lower parts. The positioning ring 19 on the upper part of the mold interacts with the positioning pin 20 on the lower part of the mold and is tightly fastened. Subsequently, the combined left toe ring upper mold 2 and left toe ring lower mold 3 and the right toe ring upper mold 14 and right toe ring lower mold 15 are simultaneously moved outward. At the same time, the left cover plate 1 and the right cover plate 16 move inwards. When the left cover plate 1 is combined with the left toe ring upper mold 2 and the left toe ring lower mold 3, and the right cover plate 16 is combined with the right toe ring upper mold 14 and the right toe ring lower mold 15, the left cover plate 1 pushes the left toe ring upper mold 2 and the left toe ring lower mold 3 inwards, and the right cover plate 16 pushes the right toe ring upper mold 14 and the right toe ring lower mold 15 inwards until the mold assembly is fully closed. Then, high-temperature and high-pressure nitrogen enters through the internal pressure inlet 27, and the vulcanization process begins.
[0021] Mold opening process: After vulcanization is completed, the high-temperature and high-pressure nitrogen is discharged through the internal pressure air inlet 27, and the left cover plate 1 and the right cover plate 16 are moved outward to open respectively. The left toe ring lower mold 3, the middle mold lower part 5 and the right toe ring lower mold 15 remain in their original positions. Then, the left toe ring upper mold 2, the middle mold upper part 4 and the right toe ring upper mold 14 are moved upward to open at the same time. At this time, the vulcanized empty elastic spring rubber part is taken out.
[0022] In addition, when producing air spring products of multiple specifications, when preparing the mold, the upper part 4 of the middle mold is respectively installed with the left interchangeable mold upper part 6 and the right interchangeable mold upper part 10 through bolts 8, and the lower part 5 of the middle mold is respectively installed with the left interchangeable mold lower part 7 and the right interchangeable mold lower part 11 through bolts 8. At this time, the mold can produce air spring product A; when the bolts 8 are removed from the upper part 4 of the middle mold to remove the left interchangeable mold upper part 6 and the right interchangeable mold upper part 10, and the bolts are removed from the lower part 5 of the middle mold to remove the left interchangeable mold lower part 7 and the right interchangeable mold lower part 11, the mold can produce air spring product B. Furthermore, by installing interchangeable mold parts of different sizes in the middle mold, air spring products of different specifications can be produced.
[0023] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the invention can be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the invention is defined by the appended claims rather than the foregoing description. It is intended that all variations within the meaning and range of equivalents of the claims be embraced herein, and any reference signs in the claims should not be construed as limiting the claims to which they relate.
[0024] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.
Claims
1. A rubber vulcanization mold, characterized in that: The invention comprises a left cover plate (1), a left toe ring upper die (2), a left toe ring lower die (3), a middle die upper part (4), a middle die lower part (5), a right toe ring upper die (14), a right toe ring lower die (15) and a right cover plate (16), wherein the left and right sides of the middle die upper part (4) are connected to the left interchangeable die upper part (6) and the right interchangeable die upper part (10) by bolts (8), respectively, and the left and right sides of the middle die lower part are connected to the left interchangeable die lower part (7) and the right interchangeable die lower part (11) by bolts (8), respectively. Lifting ears (17) are horizontally provided on both the front and rear sides of the upper part (4) of the middle mold and the lower part (5) of the middle mold. Steam chambers are provided on the left cover plate (1), the left toe ring upper mold (2), the left toe ring lower mold (3), the upper part (4) of the middle mold, the lower part (5) of the middle mold, the right toe ring upper mold (14), the right toe ring lower mold (15) and the right cover plate. The steam chambers are connected to a steam inlet interface (23) and a steam outlet interface (24). An internal pressure inlet (27) is provided on the central axis of the left cover plate (1).
2. A rubber vulcanization mold according to claim 1, characterized in that: Positioning rings (19) are vertically provided on both the front and rear sides of the lower end faces of the left toe ring upper mold (2), the middle mold upper part (4) and the right toe ring upper mold (14), and positioning pins (20) adapted to the positioning rings (19) are respectively provided on both the front and rear sides of the upper end faces of the left toe ring lower mold (3), the middle mold lower part (5) and the right toe ring lower mold (15).
3. The rubber vulcanization mold according to claim 1, characterized in that: The left cover plate (1) and the right cover plate (16) are respectively connected to the opening and closing mold mechanisms on the left and right sides of the vulcanizer; the left toe ring upper mold (2), the middle mold upper part (4) and the right toe ring upper mold (14) are respectively connected to the upper guide rod of the vulcanizer mold installation; the left toe ring lower mold (3), the middle mold lower part (5) and the right toe ring lower mold (15) are respectively connected to the lower guide rod of the vulcanizer mold installation; the steam inlet interface (23) and the steam outlet interface (24) are respectively connected to the steam inlet pipe and the steam recovery pipe; and the internal pressure inlet (27) is connected to the nitrogen pipe.