Yarn extrusion cooling mechanism
By designing a yarn extrusion cooling mechanism, using cold air plates and air guide plates to reduce the cooling area, and realizing the recycling of cold energy, the problem of rapid cold energy dissipation in the existing technology is solved, and the cooling effect and cooling efficiency of the yarn are improved.
Patent Information
- Application Number
- CN202422439252.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-10
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2034-10-10
AI Technical Summary
The existing yarn extruder has a large cooling area, which leads to uneven cooling and insignificant cooling effect. In the existing technology, the cooling energy dissipates quickly, and the cooling is not obvious, which affects the yarn cooling effect.
A yarn extrusion cooling mechanism is designed, which includes a cold air chamber, a cold air plate, an air guide plate and an evaporation tube. The cooling channel is used to reduce the cooling area, and the direct blowing and side blowing holes of the cold air plate are used to quickly cool down the yarn, thereby realizing the recycling of cold energy.
The cooling effect of the yarn is improved, the dissipation of cold energy is reduced, the cooling efficiency is improved, and the energy consumption is reduced.
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Figure CN223370048U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of yarn processing equipment, in particular to a yarn extrusion cooling mechanism. Background Art
[0002] After yarn is extruded from the extruder, it needs to be quickly cooled. Currently, fans are typically used to blow cold air toward the yarn to achieve this cooling effect. However, this cooling area is large, and the cold energy dissipates quickly, resulting in insignificant cooling of the introduced cold energy and a high temperature in the area, which affects the cooling effect on the yarn. Utility Model Content
[0003] The technical problem solved by the present invention is to provide a yarn extrusion cooling mechanism, which solves the problems raised in the above-mentioned background technology by reducing the cooling area and reducing the dissipation of cold energy.
[0004] The technical problem solved by the utility model is achieved by the following technical solution: a yarn extrusion cooling mechanism, comprising an extruder and a stand arranged on one side of the extruder, and a cooling mechanism installed on the stand, wherein the stand comprises a bottom plate and side plates arranged on both sides of the bottom, the cooling mechanism comprises a cold air chamber installed on the side plates and a refrigeration device arranged at the outer end of the bottom plate and connected to the cold air chamber, and a top plate is further provided on the top of the side plates on both sides;
[0005] The cold air chamber is provided with several groups of cold air plates corresponding to the extruder to cool the extruded yarn through the cold air plates. The lower end of the top plate is lifted and lowered with an air guide plate, and the air guide plate and the upper end of the cold air chamber form a cooling channel to reduce the cooling area and improve the cooling effect.
[0006] As a further solution of the utility model:
[0007] The cold air plate is provided with a straight blowing hole in the middle to blow directly on the passing yarn. Side air blocks are installed obliquely and symmetrically on both sides of the cold air plate. The side air blocks are provided with side blowing holes connected to the cold air chamber to cool the yarn and blow the cold air toward the side of the extruder.
[0008] As a further solution of the utility model:
[0009] The side of the air guide plate facing the extruder is provided with an arc-shaped portion, and the arc-shaped portion is provided with corresponding grooves corresponding to the yarn to direct the cold air to the lower end of the cold air chamber. The lower end of the cold air chamber is provided with an air inlet assembly to realize the recycling of cold energy, reduce the temperature around the yarn, improve the cooling effect, and reduce energy consumption.
[0010] As a further solution of the utility model:
[0011] An evaporation tube is coiled in the cold air chamber, and the evaporation tube is connected to a cooling mechanism through a pipeline. The cooling mechanism includes a compressor and a condenser installed at the lower end of the bottom plate to perform circulating refrigeration.
[0012] As a further solution of the utility model:
[0013] The air inlet assembly is distributed and installed at the bottom of the cold air chamber. The air inlet assembly includes an air inlet fan and a filter box arranged outside the air inlet fan. A filter plate is inserted and installed on the filter box to filter the introduced gas.
[0014] As a further solution of the utility model:
[0015] The top plate is mounted with a pneumatic cylinder that controls the movement of the air deflector. Guide rods are positioned around the air deflector, sliding through sleeves around the top plate to limit the air deflector's position. The pneumatic cylinder controls the movement of the air deflector, increasing the cooling channel size as the yarn emerges, facilitating yarn passage, and adjusting the cooling channel's volume to enhance cooling efficiency.
[0016] Compared with existing technologies, the present invention offers the following advantages: a cooling mechanism mounted on a stand on one side of the extruder utilizes an evaporator to dissipate cold energy, which is then applied to the yarn via a cold air plate to rapidly cool the yarn. The air guide plate and cold air chamber form a cooling channel, narrowing the cooling area, preventing cold energy from escaping, lowering the temperature in the local area, and improving the cooling effect. Cold air is guided by the air guide plate to the lower end of the cold air chamber and re-inhaled by the fan, achieving cold energy recycling, improving cold energy utilization efficiency, and reducing cold energy dissipation. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0018] Figure 2 It is a partial cross-sectional structural schematic diagram of the utility model;
[0019] Figure 3 This is a schematic diagram of the cooling mechanism structure of the utility model;
[0020] Figure 4 This is a schematic diagram of the cold air flow direction of the present invention;
[0021] Markings in the figure: 1. Extruder; 2. Cold air chamber; 3. Air inlet fan; 11. Bottom plate; 12. Side plate; 13. Top plate; 14. Compressor; 20. Guide rod; 21. Cold air plate; 22. Air guide plate; 23. Straight blowing hole; 24. Side air block; 25. Side blowing hole; 26. Arc-shaped part; 27. Groove; 28. Evaporation tube; 29. Cylinder; 31. Filter box; 32. Filter plate. DETAILED DESCRIPTION
[0022] In order to make the technical means for realizing the present invention, the creative features, the objectives and the effects thereof easier to understand, the present invention is further described below with reference to specific illustrations.
[0023] like Figures 1 to 4 As shown,
[0024] This embodiment provides a yarn extrusion cooling mechanism, comprising an extruder 1, a stand disposed on one side of the extruder 1, and a cooling mechanism mounted on the stand. The stand comprises a bottom plate 11 and side plates 12 disposed on both sides of the bottom. The cooling mechanism comprises a cold air chamber 2 mounted on the side plates 12 and a refrigeration device disposed at the outer end of the bottom plate 11 and connected to the cold air chamber 2. Top plates 13 are further disposed on top of the side plates 12 on both sides.
[0025] The cold air chamber 2 is provided with several groups of cold air plates 21 corresponding to the extruder 1 to cool the extruded yarn through the cold air plates 21. The lower end of the top plate 13 is lifted and installed with an air guide plate 22. The air guide plate 22 and the upper end of the cold air chamber 2 form a cooling channel to reduce the cooling area and improve the cooling effect.
[0026] In this embodiment, a direct blowing hole 23 is provided in the middle part of the cold air plate 21 to blow directly on the passing yarn. Side wind blocks 24 are installed obliquely and symmetrically on both sides of the cold air plate 21. The side wind blocks 24 are provided with side blowing holes 25 connected to the cold air chamber 2 to cool the yarn and blow the cold air toward the side of the extruder 1.
[0027] In this embodiment, an arc-shaped portion 26 is provided on the side of the air guide plate 22 facing the extruder 1, and a corresponding groove 27 is opened in the arc-shaped portion 26 corresponding to the yarn to direct the cold air to the lower end of the cold air chamber 2. An air inlet assembly is provided at the lower end of the cold air chamber 2 to realize the recycling of cold energy, reduce the temperature around the yarn, improve the cooling effect, and reduce energy consumption.
[0028] In this embodiment, an evaporation tube 28 is coiled in the cold air chamber 2, and the evaporation tube 28 is connected to a cooling mechanism through a pipeline. The cooling mechanism includes a compressor 14 and a condenser installed at the lower end of the base plate 11 to perform circulating refrigeration.
[0029] The air intake assembly is distributed and installed at the bottom of the cold air chamber 2. The air intake assembly includes an air inlet fan 3 and a filter box 31 arranged outside the air inlet fan 3. A filter plate 32 is inserted and installed on the filter box 31 to filter the introduced gas.
[0030] In this embodiment, a cylinder 29 is mounted on the top plate 13 to control the elevation of the air guide plate 22. Guide rods 20 are provided around the air guide plate 22. The guide rods 20 slide through sleeves around the top plate 13 to limit the position of the air guide plate 22. The cylinder 29 controls the elevation of the air guide plate 22 to increase the cooling channel size as the yarn emerges, facilitating yarn passage, and facilitating adjustment of the cooling channel volume to enhance cooling efficiency.
[0031] The working principle of the present invention is as follows: the cylinder 29 adjusts the air guide plate 22 to rise to increase the distance between the air guide plate 22 and the cold air chamber 2, so that personnel can easily pass the extruded yarn through the cooling channel, and then lowers the air guide plate 22 to narrow the cooling area. The fan guides the cold energy emitted by the evaporation tube 28 through the cold air plate 21, and the cold air guided by the straight blowing hole 23 on the cold air plate 21 directly cools the yarn, and the side blowing hole 25 cools the yarn laterally and pushes the cold air to flow to one side of the extruder 1 to cool the front end of the yarn. Finally, it is introduced into the bottom of the cold air chamber 2 through the air guide plate 22, and the air inlet component re-sucks the cold air into the cold air chamber 2 to improve the cold energy utilization efficiency and reduce the escape of cold energy.
[0032] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may be subject to various changes and improvements, which fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents. It should be noted that, in this document, if there are relational terms such as first and second, etc., they are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article, or device. Without further constraints, an element defined by the phrase "comprises a..." does not preclude the existence of additional identical elements in the process, method, article or apparatus that includes the element.
Claims
1. A yarn extrusion cooling mechanism, characterized by: It includes an extruder and a stand arranged on one side of the extruder, and a cooling mechanism installed on the stand. The stand includes a bottom plate and side plates arranged on both sides of the bottom. The cooling mechanism includes a cold air chamber installed on the side plates and a refrigeration device arranged at the outer end of the bottom plate and connected to the cold air chamber. Top plates are also provided on the tops of the side plates on both sides. The cold air chamber is provided with several groups of cold air plates corresponding to the extruders to cool the extruded yarn through the cold air plates. An air guide plate is installed at the lower end of the top plate, and the air guide plate and the upper end of the cold air chamber form a cooling channel.
2. The yarn extrusion cooling mechanism according to claim 1, characterized in that: The cold air plate is provided with a straight blowing hole in the middle to blow directly on the passing yarn. Side air blocks are installed obliquely and symmetrically on both sides of the cold air plate. The side air blocks are provided with side blowing holes connected to the cold air chamber to cool the yarn and blow the cold air toward the side of the extruder.
3. The yarn extrusion cooling mechanism according to claim 2, characterized in that: The side of the air guide plate facing the extruder is provided with an arc portion, and the arc portion is provided with corresponding grooves corresponding to the yarn to direct the cold air to the lower end of the cold air chamber. The lower end of the cold air chamber is provided with an air inlet assembly to realize the recycling of cold energy.
4. The yarn extrusion cooling mechanism according to claim 1, characterized in that: An evaporation tube is coiled in the cold air chamber, and the evaporation tube is connected to a cooling mechanism through a pipeline. The cooling mechanism includes a compressor and a condenser installed at the lower end of the bottom plate to perform circulating refrigeration.
5. The yarn extrusion cooling mechanism according to claim 3, characterized in that: The air inlet assembly is distributed and installed at the bottom of the cold air chamber. The air inlet assembly includes an air inlet fan and a filter box arranged outside the air inlet fan. A filter plate is inserted and installed on the filter box to filter the introduced gas.
6. The yarn extrusion cooling mechanism according to claim 3, characterized in that: The top plate is provided with a cylinder for controlling the lifting and movement of the air guide plate. Guide rods are respectively provided around the air guide plate. The guide rods slide through the sliding sleeves around the top plate to limit the air guide plate.