Multifunctional composite brush disc

Abstract

The utility model provides a multifunctional composite brush disc, which is mounted on a carrier through a flange mounting sheet so as to brush a target object, and comprises a motor assembly, a brush assembly, a blade assembly and a motor assembly. The motor assembly comprises a driving motor, the driving motor is installed in a sealing aluminum cylinder and is sealed through an upper sealing cover and a lower sealing cover, and an output shaft passes through the center of the lower sealing cover; the brushing assembly comprises a brushing disc, bristles, a high-pressure water module and a blade module; wherein the brush wires are installed on the outer side of the cutter disc through the annular clamping plate, the high-pressure water module is welded to the center of the brush disc, and the blade modules are evenly welded to the edge of the brush disc; the blade assemblies comprise blades and are detachably installed on the blade installation pieces through screws, the blade installation pieces and the triangular installation pieces are welded, and the blade assemblies are evenly welded to the upper portion of the brush disc. The multifunctional composite brush disc integrates three brushing schemes of high-pressure water, blade cutting and bristle brushing, and different substances attached to the surface of a ship body can be effectively brushed.

Description

Technical Field

[0001] The utility model relates to the field of ships, in particular to a multifunctional composite brush disc. Background Art

[0002] In the field of ship surface cleaning, multifunctional composite brush discs are designed to address the efficiency and environmental limitations of traditional cleaning tools. Due to long-term exposure to water and the harsh marine environment, marine hulls often accumulate various types of marine debris, such as biomass, seaweed, and dirt. This not only affects the hull's aesthetic appearance but can also lead to reduced navigation performance and energy efficiency. Traditional cleaning methods typically rely on chemical detergents or rough physical brushes, which not only pose potential pollution to the marine ecosystem but can also damage the hull surface. Therefore, research and improvement of cleaning tools are needed. Summary of the Invention

[0003] The purpose of the utility model is to provide a multifunctional composite brush disc for effectively cleaning various attachments on the surface of the hull, which can solve the problems of the complexity of the attachments on the surface of the hull and the singleness of the cleaning methods and equipment, and can efficiently remove various attachments on the surface of the hull.

[0004] The utility model provides a multifunctional composite brush disc, which is installed on a carrier through a flange mounting plate to clean a target object. The multifunctional composite brush disc includes: a motor assembly, which includes a drive motor, and the drive motor is installed in a sealed aluminum cylinder and sealed by an upper sealing cover and a lower sealing cover, and an output shaft passes through the center of the lower sealing cover; a brush cleaning assembly, which includes a brush disc, a brush wire module, a high-pressure water module and a blade module; wherein the brush wire is installed on the inner side of the blade disc through a metal ring brush plate, the high-pressure water module is welded to the center of the brush disc, and the blade module is evenly welded to the edge of the brush disc; a blade assembly, which includes blades, which are detachably mounted on the blade mounting plate by screws, the blade mounting plate and the triangular mounting plate are welded, and the blade assembly is evenly welded above the brush disc.

[0005] As a further solution of the present invention, the upper sealing cover and the lower sealing cover of the motor assembly each have a sealing ring groove, and the center of the lower sealing cover has a dynamic sealing hole for placing a sealing member.

[0006] As a further solution of the present invention, a ball support wheel is fixedly installed under the cleaning brush assembly, and the ball support wheel contacts the surface to be cleaned to provide supporting force, so that the brush disc is not easily in frictional contact with the surface when the brush disc shakes as a whole.

[0007] As a further solution of the utility model: the blade assembly includes a blade, a blade mounting piece and a triangular mounting piece. The blade is detachably mounted on the blade mounting piece by screws, and the blade mounting piece and the triangular mounting piece are welded and fixed. The angle between the blade assembly and the brush plate is determined by the angle of the triangular mounting piece. The angle can provide a certain thrust, so that the brush plate is better pressed on the cleaning surface, thereby improving the cleaning ability. At the same time, the angle generates an upward water flow, so that the cleaning objects are carried away by the water flow.

[0008] As a further solution of the present invention: the blade module includes a blade, a limiting plate, a blade mounting plate and a triangular support plate. The limiting plate is aligned and welded with the edge of the blade mounting plate. The triangular support plate is welded to the blade mounting plate. The blade is detachably mounted on the blade mounting plate by screws.

[0009] As a further solution of the present invention: the high-pressure water module includes a water slip ring, a brush rod, a brush rod connecting piece and a nozzle. The brush rod connecting piece is detachably connected to the water slip ring through a thread. The brush rod is symmetrically threaded on the brush rod connecting piece. The angle is adjusted by rotating the thread. The nozzle is fixedly installed at the corresponding nozzle hole of the brush rod.

[0010] As a further solution of the present invention: the water slip ring has a water inlet, the top of the water slip ring is fixedly connected to the output shaft of the motor assembly, and the water inlet hole is used to connect accessories such as high-pressure water pipes.

[0011] As a further solution of the present invention: the brush plate includes an upper mounting plate and a lower mounting plate, and the lower mounting plate is detachably fixed to the upper mounting plate by screws.

[0012] As a further solution of the utility model: the upper mounting plate has a center hole, the size of the center hole is as large as the outer diameter of the brush cleaning rod connecting piece, and the brush cleaning rod connecting piece is welded in the center hole to ensure the coaxiality of the brush disc and the motor shaft.

[0013] As a further solution of the utility model: the upper mounting plate is provided with several holes for cleaning materials to pass through. When the brush disc rotates, the blade assembly will generate an upward water flow. The cleaning materials pass through the holes so that the cleaning materials can be better discharged from the brush body, making the brush body less likely to be blocked.

[0014] The present invention employs a multifunctional composite brush disc mounted on a carrier via a flange mounting plate to clean a target object. The multifunctional composite brush disc comprises: a motor assembly, comprising a drive motor mounted within a sealed aluminum cylinder and sealed by upper and lower sealing covers, with an output shaft extending through the center of the lower sealing cover; a cleaning brush assembly, comprising a brush disc, a brush filament, a high-pressure water module, and a blade module; wherein the bristles are mounted on the outer side of the cutter disc via an annular clamping plate, the high-pressure water module is welded to the center of the brush disc, and the blade module is evenly welded to the edge of the brush disc; and a blade assembly, comprising blades detachably mounted on the blade mounting plate via screws, the blade mounting plate being welded to the triangular mounting plate, and the blade assembly being evenly welded above the brush disc. When the drive motor is activated, the high-pressure water valve is opened, and the rotation of the brush disc drives the brush filament and blade assembly, effectively flushing and removing seaweed, mud, and other materials attached to the hull surface; the blade assembly can effectively remove shellfish attached to the hull surface; and the bristles clean shallow-layer materials such as dirt on the hull surface. The multifunctional composite brush disc integrates three cleaning solutions: high-pressure water, blade cutting and bristle brushing, and can effectively clean different substances attached to the surface of the hull. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 1 is a schematic diagram of the overall structure of an embodiment of the present invention;

[0016] Figure 2 It is a side view of the multifunctional composite brush plate of the present invention;

[0017] Figure 3 It is a structural schematic diagram of the motor assembly of the multifunctional composite brush plate of the present invention;

[0018] Figure 4 It is a half-section view of the motor assembly of the multifunctional composite brush plate of the present invention;

[0019] Figure 5 It is a structural schematic diagram of the cleaning assembly of the multifunctional composite brush disc of the present invention;

[0020] Figure 6 It is a structural schematic diagram of the brush filament module of the multifunctional composite brush disc of the present invention;

[0021] Figure 7 It is a schematic structural diagram of the blade assembly of the multifunctional composite brush disc of the present invention;

[0022] Figure 8 It is a structural schematic diagram of the blade module of the multifunctional composite brush disc of the present invention;

[0023] Figure 9 It is a structural schematic diagram of the high-pressure water module of the multifunctional composite brush plate of the present invention;

[0024] Figure 10 It is a structural schematic diagram of the brush plate portion of the multifunctional composite brush plate of the present invention;

[0025] The above drawings include the following reference numerals:

[0026] 1. Flange mounting plate; 2. Ball support wheel; 100. Motor assembly; 200. Brush assembly; 300. Blade assembly; 110. Drive motor; 120. Sealing aluminum cylinder; 130. Upper sealing cover; 140. Lower sealing cover; 141. Sealing ring groove; 142. Dynamic sealing hole; 150. Output shaft; 210. Brush disc; 211. Upper mounting plate; 212. Lower mounting plate; 213. Center hole; 214. Brush passage hole; 220. Brush wire module; 221. Metal ring brush plate; 222. Brush wire; 230. High-pressure water module; 231. Water slip ring; 232. Brush rod; 233. Brush rod connector; 234. Nozzle; 235. Water inlet; 240. Blade module; 241. Blade; 242. Limiting piece; 243. Blade mounting plate; 244. Triangular support piece. DETAILED DESCRIPTION

[0027] The present invention will be described in further detail below with reference to the accompanying drawings and specific embodiments.

[0028] See also Figures 1-10The multifunctional composite brush plate of this embodiment is installed on a carrier through a flange mounting plate 1 to clean the target object. The multifunctional composite brush plate includes: a motor assembly 100, which includes a drive motor 110. The drive motor 110 is installed in a sealed aluminum cylinder 120 and is sealed by an upper sealing cover 130 and a lower sealing cover 140. The center of the lower sealing cover 140 passes through an output shaft 150; a cleaning brush assembly 200, which includes a brush plate 210, a brush wire module 220, and a high-pressure water Module 230 and blade module 240; wherein, the brush wire 222 is installed on the outside of the cutter disc 210 through the metal ring brush plate 221, the high-pressure water module 230 is welded to the center of the brush disc 210, and the blade module 240 is evenly welded to the edge of the brush disc 210; the blade assembly 300, the blade assembly 300 includes a blade 310, which is detachably mounted on the blade mounting piece 320 by screws, and the blade mounting piece 320 is welded to the triangular mounting piece 330, and the blade assembly 300 is evenly welded above the brush disc 210. After the drive motor 110 is started, the high-pressure water valve is opened, and the rotation of the brush disc drives the brush wire and blade module to rotate. The high-pressure water flow can effectively flush and peel off seaweed, mud and sand and other materials attached to the surface of the hull; the blade assembly can effectively remove shellfish attached to the surface of the hull; the brush wire 222 cleans shallow materials such as dirt on the surface of the hull. The multifunctional composite brush disc integrates three cleaning solutions: high-pressure water, blade cutting and brush wire cleaning, and can effectively clean different substances attached to the surface of the hull.

[0029] See also Figure 3 、 Figure 4 In the multifunctional composite brush plate of this embodiment, the upper sealing cover 130 and the lower sealing cover 140 of the motor assembly 100 each have a sealing ring groove 141 for placing an O-ring for static sealing, and the center of the lower sealing cover 140 has a dynamic sealing hole 142 for placing an oil seal for dynamic sealing.

[0030] See also Figure 2 In the multifunctional composite brush plate of this embodiment, a ball support wheel 2 is fixedly installed at the center position below the brush cleaning assembly 200. The ball support wheel 2 contacts the surface to be cleaned to provide supporting force, so that the brush plate 210 is not easily in friction contact with the surface when it shakes as a whole.

[0031] See also Figure 7In the multifunctional composite brush plate of this embodiment, each blade assembly 300 includes a blade 310, two blade mounting pieces 320 and two triangular mounting pieces 330. The blade 310 is detachably mounted on the blade mounting piece 320 by screws, and the blade mounting piece 320 and the triangular mounting piece 330 are welded and fixed. The angle between the blade assembly 300 and the brush plate 210 is determined by the angle of the triangular mounting piece 330. The angle can provide a certain thrust, so that the brush plate 210 is better pressed against the cleaning surface, thereby improving the cleaning ability. At the same time, the angle generates an upward water flow, so that the cleaned objects are carried away by the water flow.

[0032] See also Figure 8 In the multifunctional composite brush plate of this embodiment, each blade module 240 includes a blade 241, a limiting piece 242, a blade mounting piece 243 and a triangular support piece 244. The limiting piece 242 is aligned with the edge of the blade mounting piece 243 and welded, and the triangular support piece 244 is welded to the blade 241 mounting piece. The blade 241 is detachably mounted on the blade mounting piece 243 by screws.

[0033] The limiting area of ​​the limiting piece 242 in the blade module 240 can have different shapes according to the shape of the blade 241, which is used to limit the position of the blade 241 so that the blade 241 will not rotate along the installation hole.

[0034] See also Figure 9 In the multifunctional composite brush plate of this embodiment, the high-pressure water module 230 includes a water slip ring 231, a cleaning rod 232, a cleaning rod connector 233 and a nozzle 234. The cleaning rod connector 233 is detachably connected to the water slip ring 231 through a thread. There are threaded holes on both sides of the cleaning rod 232. The cleaning rod 232 is symmetrically threaded on the cleaning rod connector 233. The angle is adjusted by rotating the thread. The nozzle 234 is fixedly installed at the corresponding nozzle hole of the cleaning rod 232.

[0035] A water inlet 235 is provided on the side of the water slip ring 231 for connecting accessories such as a high-pressure water pipe. The top of the water slip ring 231 is fixedly connected to the output shaft 150 of the motor assembly 100 .

[0036] See also Figure 10 In this embodiment, the multifunctional composite brush plate 210 includes an upper mounting plate 211 and a lower mounting plate 212. The lower mounting plate 212 is removably secured to the upper mounting plate 211 via screws. The upper mounting plate 211 has a center hole 213, which is the same size as the outer diameter of the brush cleaning rod connector 233. The brush cleaning rod connector 233 is welded within the center hole 213 to ensure coaxiality between the brush plate 210 and the motor shaft 150.

[0037] The upper mounting plate 211 has several holes 214 for cleaning materials to pass through. When the brush disc 210 rotates, the blade assembly 300 will generate an upward water flow. The cleaning materials passing through the holes can be better discharged from the brush body, making the brush body less likely to be blocked.

[0038] See also Figure 6 In the multifunctional composite brush disc of this embodiment, the brush filaments are fixed on the metal ring brush plate 221, and the metal ring brush plate 221 is connected to the upper mounting plate 211 of the brush disc 210 by threads.

[0039] In the multifunctional composite brush plate of this embodiment, the brush filaments 222 and the blades 241 are consumables and need to be regularly inspected and replaced. Therefore, the brush filaments 222 and the blades 211 are made detachable to facilitate care and maintenance.

[0040] The working process of this utility model is as follows:

[0041] The multifunctional composite brush disc is mounted on a carrier via a flange mounting plate 1 to clean the target object. After the drive motor 110 is activated, the high-pressure water valve opens, and the brush disc 210 rotates, driving the brush filaments 222 and blade module 200 to rotate. The high-pressure water flow effectively flushes and removes seaweed, mud, and other materials attached to the hull surface. The blade module 200 can effectively remove shellfish attached to the hull surface. The brush filaments 222 clean shallow materials such as dirt on the hull surface. During the cleaning process, the carrier advances in a certain direction. The high-pressure water flow first flushes the surface. The blade 211 then removes hard materials that the high-pressure water failed to remove. Finally, the brush filaments 222 sweep the cleaning surface. The cleaning materials generated during the entire process are discharged around the brush disc or along the direction of the water flow generated by the blades 310. The cleaning materials pass through the large holes, which has good chip removal ability and is less likely to cause the brush disc 210 to become blocked. The various functional components of the multifunctional composite brush disc work together to improve the comprehensiveness and efficiency of cleaning.

[0042] The multifunctional composite brush disc integrates three cleaning solutions: high-pressure water, blade cutting and bristle brushing, and can effectively clean different substances attached to the surface of the hull.

Claims

1. A multifunctional composite brush plate, specifically comprising: Motor assembly, brush assembly, blade assembly; The motor assembly includes a drive motor, which is installed in a sealed aluminum cylinder and sealed by an upper sealing cover and a lower sealing cover, and an output shaft passes through the center of the lower sealing cover; A cleaning brush assembly, comprising a brush plate, a brush wire module, a high-pressure water module and a blade module; The brush filaments of the brush module are installed on the inner side of the cutter disc through a metal ring brush plate, the high-pressure water module is welded to the center of the brush disc, and the blade module is evenly welded to the edge of the brush disc; The blade assembly includes blades, which are detachably mounted on a blade mounting piece. The blade mounting piece and the triangular mounting piece are welded. The blade assembly is evenly welded above the brush plate.

2. A multifunctional composite brush plate according to claim 1, characterized in that: The upper sealing cover and the lower sealing cover of the motor assembly each have a sealing ring groove, and the center of the lower sealing cover has an oil seal hole.

3. A multifunctional composite brush plate according to claim 1, characterized in that: A ball supporting wheel is fixedly installed below the cleaning brush assembly.

4. A multifunctional composite brush plate according to claim 1, characterized in that: The blade module includes a blade, a limiting plate, a blade mounting plate and a triangular support plate. The limiting plate is aligned and welded with the edge of the blade mounting plate. The triangular support plate is welded to the blade mounting plate. The blade is detachably mounted on the blade mounting plate by screws.

5. The multifunctional composite brush plate according to claim 1, characterized in that: The high-pressure water module includes a water slip ring, a cleaning rod, a cleaning rod connecting piece and a nozzle. The cleaning rod connecting piece is detachably connected to the water slip ring through a thread. The cleaning rod is symmetrically threaded on the cleaning rod connecting piece, and the nozzle is fixedly installed at the corresponding hole position of the cleaning rod.

6. The multifunctional composite brush plate according to claim 1, characterized in that: The brush plate includes an upper mounting plate and a lower mounting plate, and the lower mounting plate is detachably fixed to the upper mounting plate by screws.

7. The multifunctional composite brush plate according to claim 5, characterized in that: The water slip ring has a water inlet, and the top of the water slip ring is fixedly connected to the output shaft of the motor assembly.

8. The multifunctional composite brush plate according to claim 6, characterized in that: The upper mounting plate has a central hole, the size of the central hole is equal to the outer diameter of the cleaning rod connecting piece, and the cleaning rod connecting piece is welded in the central hole.

9. The multifunctional composite brush plate according to claim 6, characterized in that: The upper mounting plate is provided with a plurality of holes for cleaning objects to pass through.

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