Pipe collecting device
By introducing the design of inclined transition beams, top roller chains and industrial wear-resistant rubber plates in the pipe collection device, the problems of scratches and bumps in the pipe collection process are solved, and the yield rate and production capacity of the production line are improved.
Patent Information
- Application Number
- CN202422963486.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-03
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2034-12-03
AI Technical Summary
Existing pipe collection devices are prone to scratches and bumps when handling reworkable product pipes, resulting in unqualified products and affecting the production line's yield rate and capacity.
A collection device including a collection frame, an inclined transition beam, a top roller chain and an industrial wear-resistant rubber plate was designed. Flexible transportation was achieved through a drive mechanism and a material feeder to avoid rigid collisions, and soft protection measures were adopted to reduce noise and damage.
It achieves the safe and smooth collection of reworkable product pipes without affecting the production rhythm of the production line, reduces noise and equipment damage, and improves the yield rate and production capacity of the production line.
Smart Images
Figure CN223372137U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of pipe processing equipment, in particular to a pipe collecting device. Background Art
[0002] The production process of high-frequency straight seam welded pipe is to gradually form the strip into a round or rectangular tube shape under the action of a rolling die in a series of passes. The edge of the strip is heated to a molten state by a high-frequency induction heating device. At the same time, the outer surface of the tube is fused together by the external extrusion pressure. Since the two strip edges are in a liquid state, the excess molten steel will be squeezed out at the joint by the action of the extrusion pressure. The tube is then squeezed into the product tube size specification by a sizing device. Finally, the tube is cut into the required length by a sawing device, and then transported through steel pipes, stacked and collected to complete the production task.
[0003] During production, there may be various reasons, such as operator errors in the planing section, problems with the strip itself, and the straightness of the product pipe, which may result in the production of products that still meet product requirements after manual processing. These product pipes are different from waste pipes and need to be manually processed for secondary reuse. Therefore, these pipes need to be separately classified and collected during the production process to ensure the continuity and production capacity of the production line. Traditional devices used to collect such pipes that can still meet the requirements of product pipes after processing are simple in construction and lack thorough consideration. This often causes such product pipes to be scratched or bumped during the collection process. This will result in the aforementioned defects being repaired, but the scratches and bumps will make them unqualified pipes, which is not worth the loss. Therefore, how to safely and steadily collect such pipes for subsequent repairs and improve the yield rate of production lines is a problem currently faced by the entire industry. Utility Model Content
[0004] In order to solve the above problems, the utility model provides a pipe collecting device which has good protection, low noise and high automation during the collection process.
[0005] In order to achieve the above-mentioned purpose, the utility model provides a pipe collection device, comprising: an aggregate frame, in which an inclined transition beam is arranged, the transition beam extends from the bottom corner of one side of the aggregate frame to the top corner of the other side, and a top roller chain is arranged on the surface of the transition beam close to the bottom corner, and the top roller chain is driven by a driving mechanism; a first industrial wear-resistant rubber plate is fixed to the surface of the transition beam close to the top corner of the aggregate frame; a second industrial wear-resistant rubber plate is fixed to the inner surface of the aggregate frame on the side in contact with the transition beam, one end of the second industrial wear-resistant rubber is in contact with the top roller chain, and the other end is in contact with the material dispenser.
[0006] Optionally, the thickness of the first wear-resistant rubber plate is less than or equal to the distance from the upper surface to the lower surface of the top roller chain.
[0007] Optionally, the length of the top roller chain is greater than half of the length of the transition beam and less than or equal to four fifths of the length of the transition beam.
[0008] Optionally, the angle between the transition beam and the horizontal plane is greater than or equal to 15° and less than or equal to 45°.
[0009] Optionally, the material dispensing device includes a cross-shaped material dispensing roller, which is mounted on a bracket and abuts against the first industrial wear-resistant rubber.
[0010] Optionally, the center of the material-moving roller is connected to a drive shaft, and the drive shaft is connected to a drive motor.
[0011] Optionally, the height of the drive shaft is smaller than the height of the aggregate frame.
[0012] Compared with the prior art, the beneficial effects of the present invention are as follows: the collection device can ensure that the production line does not delay the production rhythm of the production line during the production process, and avoid scratches, bumps and other problems on the repairable product tubes during the collection process of the production line; and the optimized soft protection collection can greatly reduce the noise caused by collision of the traditional collection device, as well as the damage to the traditional collection device caused by impact, thereby improving the production capacity of the production line and reducing the production line investment. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 This is the overall structural diagram of the first pipe collection device provided by the utility model;
[0014] Figure 2 It is a structural diagram of the material tapper provided by the utility model. DETAILED DESCRIPTION
[0015] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0016] As used in this application and the claims, unless the context clearly indicates otherwise, the words "a," "an," "an," and / or "the" are not intended to refer to the singular but may include the plural. Generally speaking, the terms "comprises" and "include" only indicate the inclusion of the steps and elements specifically identified, and these steps and elements do not constitute an exclusive list. A method or apparatus may also include other steps or elements.
[0017] Unless otherwise specifically stated, the relative arrangement of the parts and steps, numerical expressions and numerical values set forth in these embodiments do not limit the scope of the present application. At the same time, it should be understood that, for ease of description, the sizes of the various parts shown in the drawings are not drawn according to actual proportional relationships. The techniques, methods and equipment known to those of ordinary skill in the relevant art may not be discussed in detail, but where appropriate, the techniques, methods and equipment should be considered as part of the authorization specification. In all examples shown and discussed here, any specific values should be interpreted as being merely exemplary and not as limitations. Therefore, other examples of the exemplary embodiments may have different values. It should be noted that similar numbers and letters represent similar items in the following figures, and therefore, once an item is defined in one figure, it does not need to be further discussed in subsequent figures.
[0018] Furthermore, it should be noted that the use of terms such as "first" and "second" to define components is solely for the purpose of distinguishing the corresponding components. Unless otherwise stated, these terms have no special meaning and therefore should not be construed as limiting the scope of protection of this application. Furthermore, while the terms used in this application are selected from commonly known and commonly used terms, some terms mentioned in this specification may have been selected by the applicant at his or her discretion, and their detailed meanings are explained in the relevant sections of this description. Furthermore, this application should be understood not only by the actual terms used, but also by the meaning implied by each term.
[0019] Reference Figure 1 This embodiment provides a pipe collection device, comprising a collection frame 1 for collecting reworkable products. An inclined transition beam 2 is disposed within the collection frame 1, extending from the bottom corner of one side of the collection frame 1 to the top corner of the other side. A top roller chain 3 is disposed on the surface of the transition beam 2 near the bottom corner. This top roller chain 3 is driven by a drive mechanism 4. In this embodiment, the drive mechanism 4 utilizes a motor, which directly drives the top roller chain 3 through its rotation, resulting in a compact footprint and low cost.
[0020] A first industrial wear-resistant rubber plate 5 is fixed on the surface of one side of the transition beam 2 near the top corner of the aggregate frame 1; the purpose of the first industrial wear-resistant rubber plate 5 is to prevent the repairable pipe from rubbing against the aggregate frame 1, which not only reduces the damage to the repairable pipe, but also effectively reduces noise and reduces damage to the staff.
[0021] In this embodiment, a second industrial wear-resistant rubber plate 11 is fixed to the inner surface of the side of the aggregate frame 1 in contact with the transition beam. One end of the second industrial wear-resistant rubber 11 is in contact with the top roller chain 3, and the other end is in contact with the material dispenser 6.
[0022] In this embodiment, the thickness of the first wear-resistant rubber plate 5 is less than or equal to the distance from the upper surface to the lower surface of the top roller chain 3, which can prevent.
[0023] In this embodiment, the length of the top roller chain 3 is greater than or equal to one-half of the length of the transition beam 2 and less than or equal to four-fifths of the length of the transition beam 2. This not only completes the transportation, but also leaves enough space to install the second and first industrial wear-resistant rubber plates 5.
[0024] It should be noted that the angle between the transition beam 2 and the horizontal plane is greater than or equal to 15° and less than or equal to 45°. In this embodiment, the angle between the two is 30°. When the angle is less than 15°, the aggregate frame 1 needs to occupy a large space. When the angle is greater than 45°, the pipe is prone to sliding during transportation. Therefore, the most suitable angle is between 15° and 45°.
[0025] like Figure 2 As shown, the material dispensing device 6 provided in this embodiment includes a cross-shaped material dispensing roller 61, which is mounted on a bracket 62 and abuts against the first industrial wear-resistant rubber 5. In addition, a drive shaft 63 is connected to the center of the material dispensing roller 61, and the drive shaft 63 is connected to a drive motor (not shown in the figure).
[0026] It should be noted that the height of the drive shaft 63 is smaller than the height of the aggregate frame 1, so that the transportation of the reworkable pipes can be facilitated.
[0027] The collecting device provided in this embodiment has performed soft protection optimization treatment on the aggregate frame 1 and the transition beam 2. Compared with the traditional collecting device, this embodiment fixes the second industrial wear-resistant rubber plate 11 on the outside of the aggregate frame 1, and adds an inclined transition beam 2 in the aggregate frame 1, and installs the first industrial wear-resistant rubber plate 5 at its front end, which can prevent the rigid collision when the material selector 6 shifts the repairable product tube to the aggregate frame 1. As the material selector 6 continues to move, the repairable product tube is shifted from the industrial wear-resistant rubber plate to the top roller chain 3. The repairable product tube slides smoothly along the relative sliding of the top roller on the top roller chain 3 to the outside of the aggregate frame 1 until it softly collides with the first industrial wear-resistant rubber plate 5, completing the collection of the repairable product tube. After waiting for the completion of the repair processing of the repairable product tube, it can be put into storage as a qualified product.
[0028] The entire collection process does not delay the production rhythm of the production line, and avoids scratches, bumps and other problems on the returnable product tubes during the collection process of the production line; and the optimized soft protection collection can greatly reduce the noise caused by collision of traditional collection devices, as well as the damage to the traditional collection devices caused by impact, thereby improving the production capacity of the production line and reducing production line investment.
[0029] The above description is only an embodiment of the present invention and does not limit the scope of protection of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the present invention specification and drawings, or directly or indirectly applied in other related technical fields, are also included in the scope of protection of the present invention.
Claims
1. A pipe collection device, characterized in that: include: An aggregate frame is provided with an inclined transition beam, the transition beam extending from the bottom corner of one side of the aggregate frame to the top corner of the other side, a top roller chain is provided on the surface of the transition beam close to the bottom corner, and the top roller chain is driven by a driving mechanism; a first industrial wear-resistant rubber plate is fixed to the surface of the transition beam close to the top corner of the aggregate frame; a second industrial wear-resistant rubber plate is fixed to the inner surface of the side of the aggregate frame in contact with the transition beam, one end of the second industrial wear-resistant rubber is in contact with the top roller chain, and the other end is in contact with the material dispenser.
2. The collecting device according to claim 1, characterized in that: The thickness of the first industrial wear-resistant rubber plate is less than or equal to the distance from the upper surface to the lower surface of the top roller chain.
3. The collecting device according to claim 1, characterized in that: The length of the top roller chain is greater than one half of the length of the transition beam and less than or equal to four fifths of the length of the transition beam.
4. The collecting device according to claim 1, characterized in that: The angle between the transition beam and the horizontal plane is greater than or equal to 15° and less than or equal to 45°.
5. The collecting device according to claim 1, characterized in that: The material dispensing device includes a cross-shaped material dispensing roller, which is mounted on a bracket and contacts the first industrial wear-resistant rubber.
6. The collecting device according to claim 5, characterized in that: The center of the material-moving roller is connected to a driving shaft, and the driving shaft is connected to a driving motor.
7. The collecting device according to claim 6, characterized in that: The height of the driving shaft is smaller than the height of the aggregate frame.