EMS logistics intelligent distribution and storage equipment

Abstract

The utility model discloses EMS logistics intelligent distribution storage equipment, and relates to the technical field of warehouse logistics, the EMS logistics intelligent distribution storage equipment comprises an equipment body, the equipment body comprises a BinDown material shelf, a PKG reverse logistics material shelf and a material box return line, a first electric cylinder mechanism is installed on the right side of the material shelf of the equipment body, and a second electric cylinder mechanism is installed on the right side of the material shelf of the equipment body. A first detection camera, a first upper cover taking clamping jaw mechanism and a second detection camera are arranged below the first electric cylinder mechanism, and a jacking mechanism of the equipment body comprises a second electric cylinder mechanism, a third detection camera and a second upper cover taking clamping jaw mechanism; and a rotating mechanism of the equipment body comprises a third electric cylinder mechanism, a fourth detection camera and a third upper cover taking clamping jaw mechanism. According to the EMS logistics intelligent distribution and storage equipment, all production processes of products are completed, packaging and printing under the condition that boxes are not full are prevented, a label printing function is added, production is carried out orderly, manpower is saved, the working efficiency is improved, and potential quality hazards are reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of warehousing and logistics, in particular to an EMS logistics intelligent distribution storage device. Background Art

[0002] With rising domestic labor costs and the rapid development of the machinery industry, more and more factories are investing in automated machinery to replace high labor costs. Compared to traditional manual processes, automated equipment not only increases production but also reduces costs and improves product quality. The automotive industry places particular emphasis on automated production. The development of EMS logistics intelligent storage systems uses fully automated methods to achieve intelligent product allocation and merge and mix determination.

[0003] In the existing intelligent distribution and storage equipment for warehousing and logistics, such as an intelligent distribution and storage equipment for warehousing and logistics with application number CN201920294415.2, its technical solution is: it includes a box body, a fixed plate is fixedly connected to the side of the box body, the upper end of the fixed plate is fixedly connected to a heat dissipation fan, the surface of the heat dissipation fan is fixedly connected to an intake pipe, the right end of the intake pipe is fixedly connected to the box body, the surface of the heat dissipation fan is fixedly connected to an exhaust pipe, the surface of the box body is hinged with a protective door through a rotating shaft seat, the side of the box body is fixedly connected to a connecting pipe, the left end of the connecting pipe is sleeved with a filter box, the right side of the filter box is fixedly connected to an air inlet pipe, the right end of the air inlet pipe is sleeved with a connecting pipe, and the left side of the filter box is fixedly connected to a first mesh plate, and the control box set therein has the function of filtering dust, effectively preventing dust from entering the inside of the box body, and also has the function of rapid heat dissipation, which can extend the service life of electrical components inside the box body.

[0004] However, the existing intelligent distribution and storage equipment in warehousing logistics cannot identify and mark materials that are not full in boxes during intelligent automated operations, and the automatic tracing process of the program is prone to process jumps, affecting the operation of the entire process.

[0005] In view of this, we conducted in-depth research on the above issues, which led to the emergence of this case.

[0006] In response to the above problems, an innovative design is carried out based on the original warehousing and logistics intelligent distribution storage equipment. Utility Model Content

[0007] The purpose of the present invention is to provide an EMS logistics intelligent distribution storage device to solve the problems raised in the above background technology that it is impossible to identify materials that are not full of boxes and that process jumps are likely to occur.

[0008] To achieve the above objectives, the present invention provides the following technical solutions:

[0009] An EMS logistics intelligent distribution and storage device includes a device body, which includes a BinDown material rack, a PKG reverse logistics material rack and a material box return line. A first electric cylinder mechanism is installed on the right side of the material rack of the device body, and a first detection camera, a first top cover clamping mechanism and a second detection camera are arranged below the first electric cylinder mechanism. The lifting mechanism of the device body includes a second electric cylinder mechanism, a third detection camera and a second top cover clamping mechanism. The rotating mechanism of the device body includes a third electric cylinder mechanism, a fourth detection camera and a third top cover clamping mechanism. The RFID mechanism of the device body includes a fourth electric cylinder mechanism, a fifth detection camera, a sixth detection camera, a fourth top cover clamping mechanism and an RFID detection machine body. The tray disassembly mechanism of the device body includes a fifth electric cylinder mechanism, a seventh detection camera, an eighth detection camera and a fifth top cover clamping mechanism.

[0010] Preferably, a first upper cover removing clamping mechanism is connected and installed below the first electric cylinder mechanism, a second detection camera is arranged on the left side of the first upper cover removing clamping mechanism, and a first detection camera is connected and arranged on the right side of the first upper cover removing clamping mechanism.

[0011] Preferably, a second upper cover clamping mechanism is connected and installed above the second electric cylinder mechanism, and the second upper cover clamping mechanism constitutes a material discharge structure. A third detection camera is arranged on the outside of the second upper cover clamping mechanism, and the third detection camera is connected to a detection sensor.

[0012] Preferably, a third upper cover removal clamping mechanism is connected and installed below the third electric cylinder mechanism, and a fourth detection camera is provided on the outer side of the third upper cover removal clamping mechanism.

[0013] Preferably, a fifth detection camera is provided on the front side of the fourth electric cylinder mechanism, and an RFID detection machine body is provided below the fifth detection camera, a sixth detection camera is provided on the right side of the RFID detection machine body, and a fourth upper cover clamping mechanism is provided on the right side of the sixth detection camera.

[0014] Preferably, an eighth detection camera is provided below the fifth electric cylinder mechanism, a seventh detection camera is provided outside the eighth detection camera, and a fifth upper cover clamping mechanism is provided at the bottom of the fifth electric cylinder mechanism to form a lifting structure.

[0015] Preferably, the first electric cylinder mechanism, the second electric cylinder mechanism, the third electric cylinder mechanism, the fourth electric cylinder mechanism and the fifth electric cylinder mechanism are all three-axis electric cylinder structures.

[0016] Compared with the existing technology, the beneficial effects of the present invention are: the EMS logistics intelligent distribution storage device,

[0017] 1. The traceability system covers all workstations. Every time a product passes through a workstation, the traceability system should record it. After scanning the product barcode, the program automatically traces back to the previous workstation to prevent skipping processes. After successfully tracing back to the previous process, the packaging data is written into the traceability system to complete the entire production process of the product, so that production can proceed in an orderly manner, saving manpower, improving work efficiency and reducing quality risks;

[0018] 2. The database can manage the packaging product model and packaging data. If the packaging is not full, other models cannot be printed. When exiting with a full box, it can only be forced to print and abandon the data to prevent packaging and printing when the box is not full. It also adds the function of printing labels and has permission control. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the material rack structure of the utility model;

[0020] Figure 2 This is a schematic diagram of the structure of the jacking mechanism of the utility model;

[0021] Figure 3 This is a schematic diagram of the structure of the rotating mechanism of the utility model;

[0022] Figure 4 This is a schematic diagram of the RFID mechanism structure of the utility model;

[0023] Figure 5 This is a schematic diagram of the structure of the disk disassembly mechanism of the utility model.

[0024] In the figure: 1. Equipment body; 2. First electric cylinder mechanism; 3. First detection camera; 4. First upper cover removal clamping mechanism; 5. Second detection camera; 6. Second electric cylinder mechanism; 7. Third detection camera; 8. Second upper cover removal clamping mechanism; 9. Third electric cylinder mechanism; 10. Fourth detection camera; 11. Third upper cover removal clamping mechanism; 12. Fourth electric cylinder mechanism; 13. Fifth detection camera; 14. Sixth detection camera; 15. Fourth upper cover removal clamping mechanism; 16. RFID detection machine body; 17. Fifth electric cylinder mechanism; 18. Seventh detection camera; 19. Eighth detection camera; 20. Fifth upper cover removal clamping mechanism. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0026] See also Figure 1-5, the utility model provides a technical solution:

[0027] An EMS logistics intelligent distribution and storage device includes a device body 1, which includes a BinDown material rack, a PKG reverse logistics material rack and a material box return line. A first electric cylinder mechanism 2 is installed on the right side of the material rack of the device body 1, and a first detection camera 3, a first upper cover clamping mechanism 4 and a second detection camera 5 are arranged below the first electric cylinder mechanism 2. The lifting mechanism of the device body 1 includes a second electric cylinder mechanism 6, a third detection camera 7 and a second upper cover clamping mechanism 8. The rotating mechanism of the device body 1 includes a third electric cylinder mechanism 9, a fourth detection camera 10 and a third upper cover clamping mechanism 11. The RFID mechanism of the device body 1 includes a fourth electric cylinder mechanism 12, a fifth detection camera 13, a sixth detection camera 14, a fourth upper cover clamping mechanism 15 and an RFID detection machine body 16. The tray disassembly mechanism of the device body 1 includes a fifth electric cylinder mechanism 17, a seventh detection camera 18, an eighth detection camera 19 and a fifth upper cover clamping mechanism 20.

[0028] A first upper cover removal clamping mechanism 4 is connected and installed below the first electric cylinder mechanism 2 , a second detection camera 5 is provided on the left side of the first upper cover removal clamping mechanism 4 , and a first detection camera 3 is connected and provided on the right side of the first upper cover removal clamping mechanism 4 .

[0029] A second upper cover removal clamping mechanism 8 is connected and installed above the second electric cylinder mechanism 6, and the second upper cover removal clamping mechanism 8 constitutes a material discharge structure. A third detection camera 7 is arranged on the outside of the second upper cover removal clamping mechanism 8, and the third detection camera 7 is connected to a detection sensor.

[0030] A third upper cover removing clamping mechanism 11 is connected and installed below the third electric cylinder mechanism 9 , and a fourth detection camera 10 is provided on the outer side of the third upper cover removing clamping mechanism 11 .

[0031] A fifth detection camera 13 is provided in front of the fourth electric cylinder mechanism 12, and an RFID detection machine body 16 is provided below the fifth detection camera 13. A sixth detection camera 14 is provided on the right side of the RFID detection machine body 16, and a fourth upper cover clamping mechanism 15 is provided on the right side of the sixth detection camera 14.

[0032] An eighth inspection camera 19 is provided below the fifth electric cylinder mechanism 17 , and a seventh inspection camera 18 is provided outside the eighth inspection camera 19 . A fifth upper cover removal clamping mechanism 20 is provided at the bottom of the fifth electric cylinder mechanism 17 to form a lifting structure.

[0033] The first electric cylinder mechanism 2 , the second electric cylinder mechanism 6 , the third electric cylinder mechanism 9 , the fourth electric cylinder mechanism 9 and the fifth electric cylinder mechanism 17 are all three-axis electric cylinder structures.

[0034] Working principle:

[0035] When the utility model is in use,

[0036] In step 1, the loader places the entire box of materials in a unified manner, and the palletizer stacks and palletizes the incoming materials at once. The palletizer automatically unloads the entire box of materials. Worker A disassembles the products in the box and places them on the production line. The empty box is passed to Worker B, who packs the products that have returned from the production line (PKG reverse logistics products). The entire box is placed on the roller production line and shipped to the first floor. The PKG reverse logistics temporary warehouse is used for storage. The excess empty boxes are buffered by the elevator to the third floor for unified collection. Bindown materials are directly sent to the warehouse, and the empty material boxes are directly buffered by the elevator to the second floor (material boxes are smaller in size).

[0037] Step 2: PKG & reverse logistics materials, excluding those that are fast-moving, are uniformly assigned RFID covers and stored in the warehouse. A robotic arm uses servos and ground rails to stack materials of different specifications and deposit them into corresponding spaces in the warehouse. Storage information is controlled and fed back by a separate industrial computer, automatically indicating storage status and issuing alarm signals. The robotic arm uses RFID information to promptly retrieve and ship materials.

[0038] In step three, the bin-down materials are manually placed into the corresponding input channel. The equipment compares the physical material information and quantity with the LOTCARD information. The equipment automatically adds an RFID cover to the material, and the robot grabs it and places it in the corresponding warehouse space. The manual operation of the bin-down materials is performed based on system operation or stored information feedback. The merged materials are returned to the warehouse or shipped as needed.

[0039] In step 4, PKG, reverse logistics, or Bindown materials are manually placed in the corresponding input channel for tag reading and camera inspection. Bindown materials are directly put into storage using a new RFID Cover Tray. PKG reverse logistics materials are divided into two types of storage: fast in and fast out and inbound storage. PKG and reverse logistics materials are also put into storage using a new RFID Cover Tray and enter the output channel, where they are automatically grabbed by the robot. For the fast in and fast out line, after the error-proofing function is applied, the RFID Cover Tray is added, new labels are applied, and cable ties are semi-automatically tied.

[0040] In step 5, the system controls the Bindown materials and matching materials to enter the workstation for merging. The read / write head automatically reads the RFID CoverTray information, the CCD scans the top tray product information, and the three axes drive the suction cup to merge. After completion, the RFID CoverTray updates the information. After the action is completed, the program controls the materials to be returned to the warehouse or shipped for packaging.

[0041] In step six, the silo robot outputs the material to the incoming material inspection station for RFID identification and CCD inspection. After identification, the material stack that needs to be supplemented is left at the tray merging station for lifting. Feedback information is given, and the silo robot returns to the material silo to provide the supplementary material stack. The supplementary material stack is moved to the incoming material inspection station for RFID identification and CCD inspection. Based on the merge requirements, the bottom servo lifts the product to a certain height, and the cylinder teeth on both sides are inserted into the tray gap. The upper gripper grabs the required number of trays on the entire tray and transfers them to the supplementary material stack. After the merge is completed, the RFID information of the two stacks is updated again and output to the next station. The tray for supplementation is returned to the warehouse. The entire tray of materials after the traymerge is moved to the grabbing and unloading station. The three-axis transfer mechanism drives the gripper to transfer and grab the entire tray to the transfer station. After the entire tray is grabbed, it is moved to the discharge port, manually labeled, and semi-automatically tied.

[0042] The contents not described in detail in this specification belong to the prior art known to those skilled in the art.

[0043] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An EMS logistics intelligent distribution storage device, comprising a device body (1), characterized in that: The equipment body (1) includes a BinDown material rack, a PKG reverse logistics material rack and a material box return line. A first electric cylinder mechanism (2) is installed on the right side of the material rack of the equipment body (1), and a first detection camera (3), a first upper cover clamping mechanism (4) and a second detection camera (5) are arranged below the first electric cylinder mechanism (2). The lifting mechanism of the equipment body (1) includes a second electric cylinder mechanism (6), a third detection camera (7) and a second upper cover clamping mechanism (8). The rotating mechanism of the equipment body (1) includes The device comprises a third electric cylinder mechanism (9), a fourth detection camera (10) and a third upper cover removal clamping mechanism (11); the RFID mechanism of the device body (1) comprises a fourth electric cylinder mechanism (12), a fifth detection camera (13), a sixth detection camera (14), a fourth upper cover removal clamping mechanism (15) and an RFID detection machine body (16); and the disk removal mechanism of the device body (1) comprises a fifth electric cylinder mechanism (17), a seventh detection camera (18), an eighth detection camera (19) and a fifth upper cover removal clamping mechanism (20).

2. The EMS logistics intelligent distribution storage device according to claim 1, characterized in that: A first upper cover removal clamping mechanism (4) is connected and installed below the first electric cylinder mechanism (2), a second detection camera (5) is provided on the left side of the first upper cover removal clamping mechanism (4), and a first detection camera (3) is connected and provided on the right side of the first upper cover removal clamping mechanism (4).

3. The EMS logistics intelligent distribution storage device according to claim 1, characterized in that: A second upper cover removal clamping mechanism (8) is connected and installed above the second electric cylinder mechanism (6), and the second upper cover removal clamping mechanism (8) constitutes a material discharge structure. A third detection camera (7) is arranged outside the second upper cover removal clamping mechanism (8), and the third detection camera (7) is connected to a detection sensor.

4. The EMS logistics intelligent distribution storage device according to claim 1, characterized in that: A third upper cover removal clamping mechanism (11) is connected and installed below the third electric cylinder mechanism (9), and a fourth detection camera (10) is arranged outside the third upper cover removal clamping mechanism (11).

5. The EMS logistics intelligent distribution storage device according to claim 1, characterized in that: A fifth detection camera (13) is provided on the front side of the fourth electric cylinder mechanism (12), and an RFID detection machine body (16) is provided below the fifth detection camera (13); a sixth detection camera (14) is provided on the right side of the RFID detection machine body (16), and a fourth upper cover removal clamping mechanism (15) is provided on the right side of the sixth detection camera (14).

6. The EMS logistics intelligent distribution storage device according to claim 1, characterized in that: An eighth detection camera (19) is provided below the fifth electric cylinder mechanism (17), a seventh detection camera (18) is provided outside the eighth detection camera (19), and a fifth upper cover clamping mechanism (20) is provided at the bottom of the fifth electric cylinder mechanism (17) to form a lifting structure.

7. The EMS logistics intelligent distribution storage device according to claim 1, characterized in that: The first electric cylinder mechanism (2), the second electric cylinder mechanism (6), the third electric cylinder mechanism (9), the fourth third electric cylinder mechanism (9) and the fifth electric cylinder mechanism (17) are all three-axis electric cylinder structures.

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