Light porcelain composite heat preservation and decoration integrated board with waterproof structure and combined board

Abstract

The utility model provides a light porcelain composite heat preservation and decoration integrated board with a waterproof structure and a composite board. The light ceramic composite heat preservation and decoration integrated plate sequentially comprises a foaming ceramic plate, a bonding layer and a heat preservation layer from top to bottom, a close joint rubber strip groove is formed in the foaming ceramic plate in the full length direction of the foaming ceramic plate, and a close joint strip is annularly arranged on the portion, outside the close joint rubber strip groove, of the foaming ceramic plate. The tight joint strips comprise transverse tight joint strips arranged in the transverse direction of the foamed ceramic plate and vertical tight joint strips arranged in the vertical direction of the foamed ceramic plate, the vertical tight joint strips are arranged between the two transverse tight joint strips, and the cross sections of the tight joint strips are of a cross-shaped structure or a straight-line-shaped structure. The other inward end of the close joint strip is inserted into the close joint rubber strip groove, and the other end of the close joint strip and the close joint rubber strip groove are filled with waterproof materials. According to the light porcelain composite heat preservation and decoration integrated plate, two waterproof structures are formed through the close joint strips and the waterproof materials, and the waterproof performance of the light porcelain composite heat preservation and decoration integrated plate is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of building materials, in particular to a light porcelain composite thermal insulation decorative integrated board and a combined board with a waterproof structure. Background Art

[0002] With the increasing demand for energy-saving buildings, lightweight ceramic tiles and insulation materials are gaining widespread application in building exterior walls. Existing high-quality real estate projects, ultra-low-energy buildings, and urban renewal projects often prioritize the use of integrated insulation panels for exterior walls. As a new building material, lightweight ceramic composite insulation and decorative integrated panels combine the decorative properties of lightweight ceramic tiles with the thermal insulation benefits of insulation materials, playing a key role in building exterior wall systems. Compared to traditional exterior wall thin-plaster insulation systems, integrated insulation and decorative integrated panels offer advantages such as simple and fast construction, excellent insulation performance, strong durability, high aesthetics, and a variety of environmentally friendly materials.

[0003] Improving the waterproof performance of thermal insulation and decorative integrated panels is a key factor in ensuring the quality of thermal insulation and decorative integrated panels. The surface layer of thermal insulation and decorative integrated panels generally has excellent waterproof properties, so waterproofing the joints between thermal insulation and decorative integrated panels is particularly critical. If the joints are not properly waterproofed, the insulation layer of the thermal insulation and decorative integrated panels will be corroded by rainwater and water vapor, which will reduce the thermal insulation and durability of the entire thermal insulation and decorative integrated panel.

[0004] Therefore, it is necessary to improve the thermal insulation and decorative integrated board and provide a light porcelain composite thermal insulation and decorative integrated board with better waterproof effect. Utility Model Content

[0005] In the prior art, it is necessary to improve the thermal insulation decorative integrated board and enhance its waterproof performance. Therefore, the utility model provides a light porcelain composite thermal insulation decorative integrated board and a combined board with a waterproof structure to solve the above problems.

[0006] In a first aspect, the utility model provides a lightweight ceramic composite thermal insulation decorative integrated panel with a waterproof structure, which comprises, from top to bottom, a foamed ceramic panel, a bonding layer, and a thermal insulation layer;

[0007] The foamed ceramic plate is provided with a sealing strip groove along the entire length of the plate, and the foamed ceramic plate is provided with a sealing strip around the outer ring of the sealing strip groove. The sealing strips include a transverse sealing strip arranged in the transverse direction of the foamed ceramic plate and a vertical sealing strip arranged in the vertical direction of the foamed ceramic plate. The vertical sealing strip is arranged between the two transverse sealing strips, and the cross section of the sealing strip is a cross structure or a straight structure;

[0008] One end of the sealing strip facing outward protrudes from the foamed ceramic plate to be externally connected to the plate body, and the other end of the sealing strip facing inward is inserted into the sealing strip groove, and the other end and the sealing strip groove are filled with waterproof material;

[0009] The waterproof material in the sealing strip groove forms a first waterproof structure, and the cross structure or the straight structure of the sealing strip forms a second waterproof structure.

[0010] In one implementation, the waterproof material is a foam rod and silicone sealant.

[0011] In one implementation, the bonding layer is a rebar adhesive layer or an epoxy resin adhesive layer used for stretch bonding.

[0012] In one implementation, the thermal insulation layer is any one of a polystyrene foam layer, a polyurethane foam layer, a rock wool layer, a glass wool layer and a foam glass layer.

[0013] In one implementation, the waterproof lightweight ceramic composite thermal insulation decorative integrated panel further includes a finishing layer disposed on the surface of the foamed ceramic panel, and the finishing layer is any one of a real stone paint layer, a water-in-water layer, and a water-in-sand layer.

[0014] In one implementation, reinforcing ribs are provided in the transverse sealing strips and the vertical sealing strips.

[0015] In one implementation, the transverse sealing strip and the vertical sealing strip are made of the same material, including any one of rubber, polyurethane, polyvinyl chloride and silicone.

[0016] In a second aspect, the utility model further provides a composite board, which includes any one of the above-mentioned light porcelain composite thermal insulation decorative integrated boards with waterproof structure, and the part of the vertical sealing strip protruding from the foamed ceramic board is connected to the board body.

[0017] Beneficial effect: The light porcelain composite thermal insulation decorative integrated panel with waterproof structure provided by the utility model is provided with horizontal tight seams and vertical tight seams on the foamed ceramic panel. The waterproof material in the tight seam strip groove forms a first waterproof structure, and the cross structure or the straight structure of the tight seam strip forms a second waterproof structure, which increases the overall waterproof performance of the light porcelain composite thermal insulation decorative integrated panel and helps to protect the internal insulation layer and the wall from rain erosion; and through the structural setting of the horizontal tight seams and the vertical tight seams, the connection stability of adjacent light porcelain composite thermal insulation decorative integrated panels is increased. The present invention provides a light porcelain composite thermal insulation decorative integrated panel and a combination panel thereof with strong stability and good waterproof performance. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1This is a schematic diagram of the overall structural connection of the lightweight porcelain composite thermal insulation decorative integrated panel with waterproof structure provided by the utility model;

[0019] Figure 2 This is a front view schematic diagram of the overall structure of the lightweight porcelain composite thermal insulation decorative integrated panel with a waterproof structure provided in Example 1;

[0020] Figure 3 yes Figure 2 The schematic cross-sectional structure diagram of side 1-1 of the lightweight porcelain composite thermal insulation decorative integrated panel with waterproof structure is shown;

[0021] Figure 4 for Figure 3 Enlarged views of some details shown;

[0022] Figure 5 yes Figure 2 The schematic cross-sectional structure diagram of side 2-2 of the lightweight porcelain composite thermal insulation decorative integrated panel with waterproof structure shown;

[0023] Figure 6 yes Figure 1 The overall structural diagram of the foamed ceramic plate is shown;

[0024] Figure 7 yes Figure 1 The schematic diagram of the top view of the light porcelain composite insulation decorative integrated panel with waterproof structure shown;

[0025] Figure 8 This is a schematic cross-sectional structural diagram of side 1-1 of the lightweight porcelain composite thermal insulation decorative integrated panel with a waterproof structure provided in Example 2;

[0026] Figure 9 This is a schematic diagram of the top structure of the combined board provided in the third embodiment of the present invention.

[0027] Among them, the reference numbers in the figure represent:

[0028] 1. Foamed ceramic board; 2. Insulation layer; 3. Adhesive layer; 4. Horizontal sealing strip; 41. First horizontal sealing strip; 42. Second horizontal sealing strip; 5. Vertical sealing strip; 51. First end portion; 52. Second end portion; 6. Sealing strip groove; 7. Finishing layer; 8. Foam rod; 9. Silicone sealant.

[0029] The realization of the purpose, functional features and advantages of the present invention will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION

[0030] It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0031] Those skilled in the art will understand that, unless expressly stated otherwise, the singular forms "a", "an", "said", "above" and "the" used herein may also include plural forms. It should be further understood that the term "comprising" used in the specification of the present utility model refers to the presence of the features, integers, steps, operations, elements, units, modules and / or components, but does not exclude the presence or addition of one or more other features, integers, steps, operations, elements, units, modules, components and / or groups thereof. It should be understood that when we refer to an element as being "connected" or "coupled" to another element, it can be directly connected or coupled to the other element, or there may be intermediate elements. In addition, "connected" or "coupled" as used herein may include wireless connection or wireless coupling. The term "and / or" used herein includes all or any unit and all combinations of one or more associated listed items.

[0032] Those skilled in the art will understand that, unless otherwise defined, all terms used herein (including technical and scientific terms) have the same meaning as commonly understood by those skilled in the art in the field to which this invention belongs. It should also be understood that terms such as those defined in common dictionaries should be understood to have meanings consistent with their meanings in the context of the prior art, and will not be interpreted in an idealized or overly formal sense unless specifically defined as herein.

[0033] Example 1

[0034] See also Figure 1-Figure 7 , Figure 1 This is a schematic diagram of the overall structural connection of the lightweight porcelain composite insulation decorative integrated panel with waterproof structure provided by the utility model. Figure 2 This is a front view of the overall structure of the lightweight porcelain composite thermal insulation decorative integrated panel with waterproof structure provided in Example 1. Figure 3 yes Figure 2 The cross-sectional structure diagram of the light porcelain composite insulation decorative integrated panel with waterproof structure shown in FIG1-1 is shown. Figure 4 for Figure 3 The enlarged view of some details shown, Figure 5 yes Figure 2 The cross-sectional structure diagram of the light porcelain composite insulation decorative integrated panel with waterproof structure shown in FIG2-2, Figure 6 yes Figure 1 The overall structural diagram of the foamed ceramic plate is shown in FIG. Figure 7 yes Figure 1 The schematic diagram of the top view of the lightweight porcelain composite insulation decorative integrated panel with waterproof structure is shown.

[0035] The utility model provides a lightweight ceramic composite thermal insulation decorative integrated panel with a waterproof structure, which comprises, from top to bottom, a foamed ceramic panel 1, an adhesive layer 3, and an insulation layer 2. The foamed ceramic panel 1 is provided with a sealant strip groove 6 along its entire length. The foamed ceramic panel 1 is provided with a sealant strip around the outer ring of the sealant strip groove 6. The sealant strip comprises a transverse sealant strip 4 arranged in the transverse direction of the foamed ceramic panel 1 and a vertical sealant strip 5 arranged in the vertical direction of the foamed ceramic panel 1. The vertical sealant strip 5 is arranged between two transverse sealant strips 4, and the cross-section of the sealant strip is a cross structure. One end of the sealant strip facing outward protrudes from the foamed ceramic panel 1 for external connection to the panel body, and the other end of the sealant strip facing inward is inserted into the sealant strip groove 6, and the other end and the sealant strip groove 6 are filled with waterproof material. Specifically, the first end 51 of the vertical sealing strip 5 protrudes from the foamed ceramic board 1 for external connection to the board body, and the second end 52 of the vertical sealing strip 5 is inserted into the sealing strip groove 6. The horizontal sealing strip 4 also has the same structure and will not be described here. Figure 1 Specifically, it is a structure of a light porcelain composite thermal insulation decorative integrated panel with a waterproof structure when it is connected to an external panel, wherein the external panel is a panel with a close-seam rubber strip groove 6, which can be connected by the close-seam strip. Furthermore, the external panel is the panel structure of the light porcelain composite thermal insulation decorative integrated panel provided by the utility model when it lacks a close-seam strip, making the external panel more integrated.

[0036] Among them, the foamed ceramic board 1 is provided with a close-seam rubber strip groove 6 along the entire length of the board, that is, slots are opened around the foamed ceramic board 1 to form the close-seam rubber strip groove 6. The internal design of the foamed ceramic board 1 enhances the overall compressive strength and waterproof performance of the light porcelain composite thermal insulation decorative integrated board. At the same time, the close-seam rubber strip groove 6 facilitates effective sealing during installation, improves the waterproof effect, and reduces the impact of water and moisture on the material.

[0037] Specifically, a gap is formed between the caulking strip and the caulking strip groove 6 during installation. This gap is used to fill the gap with waterproof material during installation to form an internal waterproof structure. Furthermore, the waterproof material in the caulking strip groove 6 forms a first waterproof structure, and the cross or straight structure of the caulking strip forms a second waterproof structure.

[0038] Among them, the waterproof material is a foam rod 8 and a silicone sealant 9. The silicone sealant 9 is a paste made of polydimethylsiloxane as the main raw material, supplemented by a cross-linking agent, a filler, a plasticizer, a coupling agent, and a catalyst mixed under a vacuum state. It reacts with water in the air at room temperature and solidifies to form elastic silicone rubber. It can be used to seal various joints to prevent the penetration of moisture, air and other substances, thereby protecting the integrity of the structure and materials.

[0039] Specifically, the bonding layer 3 is a rebar glue layer or epoxy resin glue layer for stretch bonding. The rebar glue is an epoxy rebar glue or a water-based epoxy rebar glue, which has high bonding force and strength and can bond the foamed ceramic board 1 and the insulation layer 2. The epoxy resin glue is a two-component or multi-component adhesive that forms a strong bonding layer through the chemical reaction of epoxy resin and curing agent. It has excellent bonding strength, chemical resistance and durability and is suitable for bonding various building materials, including metal, glass, ceramics, etc. Using a stretch-bonded rebar glue layer or epoxy resin glue layer as the bonding layer 3 can provide strong tensile and adhesion forces, help ensure the stability and durability of the overall board, reduce deformation or deterioration caused by temperature changes, and thus extend the service life.

[0040] Specifically, the insulation layer 2 is any one of a polystyrene foam (EPS or XPS) layer, a polyurethane foam layer, a rock wool layer, a glass wool layer, and a foam glass layer. The insulation layer 2 is used to provide good thermal insulation, thereby improving the energy efficiency of the building.

[0041] Specifically, the waterproof lightweight ceramic composite thermal insulation decorative integrated panel also includes a finishing layer 7 disposed on the surface of the foamed ceramic panel 1. The finishing layer can be any of a natural stone paint layer, a water-in-water layer, and a water-in-sand layer. The finishing layer 7 enhances the overall aesthetics and protective properties, increases the surface's wear resistance and anti-fouling capabilities, and improves the overall value and applicability of the product.

[0042] Specifically, reinforcing ribs are provided in the transverse sealing strips 4 and the vertical sealing strips 5. Providing reinforcing ribs in the transverse sealing strips 4 and the vertical sealing strips 5 helps to improve the structural strength and stability of the entire board, reduce damage caused by external impact or environmental changes, and enhance the waterproof performance of the sealing strips and the connection stability of the adjacent light porcelain composite insulation decorative integrated panels.

[0043] Specifically, the horizontal and vertical seals are made of the same material, including any one of rubber, polyurethane, polyvinyl chloride, and silicone. Rubber has excellent elasticity and water resistance, effectively preventing water leakage; polyurethane has excellent waterproof and weather resistance, suitable for use in a variety of environments; polyvinyl chloride (PVC) has good waterproof effects and is relatively durable; silicone has good sealing and high and low temperature resistance. Using the same material for horizontal and vertical seals can reduce compatibility issues between the materials, reduce stress concentration caused by temperature changes, and reduce the risk of cracks. At the same time, selecting suitable highly elastic materials (such as rubber and polyurethane) can enhance waterproofness and weather resistance.

[0044] Example 2

[0045] See Figure 8 , Figure 8 This is a schematic cross-sectional view of side 1-1 of the waterproof lightweight ceramic composite thermal insulation decorative integrated panel provided in Example 2. This embodiment differs from Example 1 in that the cross-section of the sealing strip in this embodiment is a straight-line structure. The remaining structures are the same as those in Example 1 and are not further described here.

[0046] Example 3

[0047] See Figure 9 , Figure 9 The figure is a schematic diagram of the top view of the combined board provided by the present invention. The present invention also provides a combined board, which includes the lightweight ceramic composite thermal insulation decorative integrated board with a waterproof structure provided by the present invention. The portion of the said sealing strip protruding from the said foamed ceramic board 1 is connected to the board body. Specifically, the said combined board is a lightweight ceramic composite thermal insulation decorative integrated board with a waterproof structure and an external board body repeatedly connected in sequence. The said external board body and the said external board are the board structure of the lightweight ceramic composite thermal insulation decorative integrated board provided by the present invention without the sealing strip, so that the external board is more integrated.

[0048] In general, the light porcelain composite thermal insulation decorative integrated panel with a waterproof structure provided by the utility model is provided with a horizontal sealing strip 4 and a vertical sealing strip 5 on the foamed ceramic panel. The waterproof material in the sealing strip groove 6 forms a first waterproof structure, and the cross structure or the straight structure of the sealing strip forms a second waterproof structure, which increases the overall waterproof performance of the light porcelain composite thermal insulation decorative integrated panel, helps to protect the internal insulation layer and the wall from rain erosion, and at the same time significantly improves the overall performance of the light porcelain composite thermal insulation decorative integrated panel by improving the waterproof ability, structural stability, thermal insulation performance and decorativeness, which meets the growing demand of modern building materials for functionality and aesthetics.

[0049] The above description is only a preferred embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the description and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A light porcelain composite thermal insulation decorative integrated board with waterproof structure, characterized in that: From top to bottom, it includes foamed ceramic board, bonding layer and thermal insulation layer; The foamed ceramic plate is provided with a sealing strip groove along the entire length of the plate, and the foamed ceramic plate is provided with a sealing strip around the outer ring of the sealing strip groove. The sealing strips include a transverse sealing strip arranged in the transverse direction of the foamed ceramic plate and a vertical sealing strip arranged in the vertical direction of the foamed ceramic plate. The vertical sealing strip is arranged between the two transverse sealing strips, and the cross section of the sealing strip is a cross structure or a straight structure; One end of the sealing strip facing outward protrudes from the foamed ceramic plate to be externally connected to the plate body, and the other end of the sealing strip facing inward is inserted into the sealing strip groove, and the other end and the sealing strip groove are filled with waterproof material; The waterproof material in the sealing strip groove forms a first waterproof structure, and the cross structure or the straight structure of the sealing strip forms a second waterproof structure.

2. The light porcelain composite thermal insulation decorative integrated board with waterproof structure according to claim 1, characterized in that: The waterproof materials are foam rods and silicone sealant.

3. The light porcelain composite thermal insulation decorative integrated board with waterproof structure according to claim 1, characterized in that: The bonding layer is a rebar-embedded adhesive layer or an epoxy resin adhesive layer used for stretch bonding.

4. The light porcelain composite thermal insulation decorative integrated board with waterproof structure according to claim 1, characterized in that: The thermal insulation layer is any one of a polystyrene foam layer, a polyurethane foam layer, a rock wool layer, a glass wool layer and a foam glass layer.

5. The light porcelain composite thermal insulation decorative integrated board with waterproof structure according to claim 1, characterized in that: The light porcelain composite thermal insulation decorative integrated board with waterproof structure further comprises a finishing layer arranged on the surface of the foamed ceramic board, and the finishing layer is any one of a real stone paint layer, a water-in-water layer and a water-in-sand layer.

6. The light porcelain composite thermal insulation decorative integrated board with waterproof structure according to claim 1, characterized in that: Reinforcing ribs are provided in the transverse sealing strips and the vertical sealing strips.

7. The light porcelain composite thermal insulation decorative integrated board with waterproof structure according to claim 1, characterized in that: The transverse sealing strip and the vertical sealing strip are made of the same material, including any one of rubber, polyurethane, polyvinyl chloride and silicone.

8. A composite board, characterized in that: It comprises a light porcelain composite thermal insulation decorative integrated board with a waterproof structure as described in any one of claims 1 to 7, wherein the portion of the vertical sealing strip protruding from the foamed ceramic board is connected to the board body.

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