Slurry spraying machine capable of spraying remotely
By introducing a pressurizing mechanism and a connecting mechanism into the shotcrete machine, and using an air compressor to provide high-pressure gas to pressurize the mortar, remote spraying and automatic adjustment of the nozzle can be achieved, solving the problem of limited spraying range of traditional shotcrete machines and improving construction efficiency and safety.
Patent Information
- Application Number
- CN202423153994.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-20
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2034-12-20
AI Technical Summary
The spraying range of traditional shotcrete machines is limited, making it difficult to efficiently spray deep areas and high places, resulting in extended construction periods and safety hazards.
The pressurizing mechanism and connecting mechanism are adopted, and the air compressor is used to provide high-pressure gas for the final pressurization of the mortar. The remote spraying is realized through the design of the mobile base and the nozzle. The nozzle can automatically adjust the angle and position.
The spraying distance is expanded, the construction efficiency is improved, the labor cost is reduced, the safety hazards are reduced, and the practicality and automation level of the device are enhanced.
Smart Images

Figure CN223374427U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of shotcrete machines, in particular to a shotcrete machine capable of remote spraying. Background Art
[0002] Shotcrete machine is a kind of mechanical equipment widely used in construction, mining, tunnel and other engineering fields. The following is a detailed introduction to it: Shotcrete machine uses mechanical force to mix, transport and spray concrete or other building materials (such as mortar, etc.).
[0003] A spraying pipe is put on the discharge port of the spraying machine, and the tail end of the spraying pipe is a nozzle. Since the traditional spraying machine body is far away from the nozzle, the spraying range of the mortar sprayed by the nozzle is affected by the limitation of the motor power and cannot be sprayed very far. Since it cannot spray far, it is difficult to carry out efficient spraying operations in deep areas in large tunnel construction, which extends the construction period and increases manpower and time costs. In addition, for the exterior wall spraying projects of some high-rise buildings, it is difficult to cover higher positions and a complex auxiliary spraying platform needs to be built, which is not only inconvenient to operate but also poses a safety hazard. In order to solve the above problems, we proposed this remote spraying spraying machine. Utility Model Content
[0004] The main purpose of the utility model is to provide a remote spraying machine, which can effectively solve the problems in the background technology.
[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:
[0006] A spraying machine capable of remote spraying includes a spraying machine body, a discharge pipe, a nozzle and a mobile base. The lower end of the nozzle is connected to a connecting pipe. The mobile base is provided with a pressurizing mechanism for increasing the pressure in the discharge pipe. The pressurizing mechanism includes an air compressor arranged on the side wall of the mobile base. The air outlet end of the air compressor is connected to an air outlet pipe. The side wall of the air outlet pipe is provided with a flow regulating valve. The connecting pipe is connected to the air outlet pipe through the connecting mechanism.
[0007] Preferably, the connecting mechanism includes a mounting cylinder fixedly connected to the side wall of the connecting pipe, a connecting sleeve is threadedly connected to the inner thread of the mounting cylinder, and the connecting sleeve is fixedly connected to the air outlet pipe.
[0008] Preferably, the side wall of the movable base is provided with a mounting frame, the top of the mounting frame is provided with a threaded rod, a lifting plate is provided on the threaded rod, the side wall of the lifting plate is provided with a rotating rod, the side wall of the rotating rod is fixedly connected with a rotating plate, the side wall of the nozzle is provided with a connecting plate, and the connecting plate and the side wall of the rotating plate are provided with two screws.
[0009] Preferably, a first motor is provided at the lower end of the installation frame, and an output shaft of the first motor is fixedly connected to the lower end of the threaded rod.
[0010] Preferably, the side wall of the lifting plate is provided with a second motor and a reducer, and the side wall of the mounting frame is fixedly connected to two connecting plates.
[0011] Preferably, a safety valve is provided on the side wall of the air outlet pipe, and a pull rod is fixedly connected to the side wall of the movable base.
[0012] Compared with the prior art, the present invention has the following beneficial effects:
[0013] 1. This device is equipped with a pressurizing mechanism. A compressed gas inlet is set near the nozzle to perform a final pressurization on the mortar to be sprayed, so that the mortar is sprayed from the nozzle at a higher speed and energy under high pressure, thereby greatly increasing the spraying distance and further expanding the scope of application of the device.
[0014] 2. The device is equipped with a connection mechanism, which enables the connection pipe and the air outlet pipe to be disassembled and connected, making it convenient to transport the discharge pipe and the air compressor separately, thereby improving the practicality of the device;
[0015] 3. The device is provided with a mounting frame, etc., and the nozzle can be installed in the connecting piece and the rotating piece. By moving the movable base, the nozzle can be moved horizontally without human support, thereby improving the practicality of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic structural diagram of a remote-jet spraying machine proposed in the present invention;
[0017] Figure 2 for Figure 1 A magnified view of the structure at point A;
[0018] Figure 3 This is a side view of a remote spraying shotcrete machine proposed in the utility model;
[0019] Figure 4 This is another side view of the remote-jet spraying machine proposed in the present invention.
[0020] In the figure: 1 spray machine body, 2 discharge pipe, 3 nozzle, 4 mobile base, 5 air compressor, 6 air outlet pipe, 7 rotating rod, 8 connecting pipe, 9 mounting cylinder, 10 connecting sleeve, 11 safety valve, 12 flow regulating valve, 13 connecting plate, 14 rotating plate, 15 mounting frame, 16 first motor, 17 connecting plate, 18 second motor, 19 reducer, 20 lifting plate, 21 threaded rod. DETAILED DESCRIPTION
[0021] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.
[0022] like Figure 1-4 As shown, a spraying machine capable of remote spraying includes a spraying machine body 1, a discharge pipe 2, a nozzle 3 and a mobile base 4. The lower end of the nozzle 3 is connected to a connecting pipe 8, and the mobile base 4 is provided with a pressurizing mechanism for increasing the pressure in the discharge pipe 2. The pressurizing mechanism includes an air compressor 5 arranged on the side wall of the mobile base 4. The air outlet end of the air compressor 5 is connected to an air outlet pipe 6. A flow regulating valve 12 is provided on the side wall of the air outlet pipe 6. The connecting pipe 8 is connected to the air outlet pipe 6 through a connecting mechanism.
[0023] The connecting mechanism includes a mounting tube 9 fixedly connected to the side wall of the connecting pipe 8. The mounting tube 9 is internally threaded with a connecting sleeve 10. The connecting sleeve 10 is fixedly connected to the air outlet pipe 6. A sealing ring is provided on the connecting sleeve 10, which is not shown in the figure.
[0024] In the utility model, a mounting frame 15 is provided on the side wall of the movable base 4, a threaded rod 21 is provided on the top of the mounting frame 15, a lifting plate 20 is provided on the threaded rod 21, a rotating rod 7 is provided on the side wall of the lifting plate 20, a rotating piece 14 is fixedly connected to the side wall of the rotating rod 7, a connecting piece 13 is provided on the side wall of the nozzle 3, two screws are provided on the side walls of the connecting piece 13 and the rotating piece 14, and two nuts are provided on the side walls of the screws, so that the nozzle 3 does not need to be manually supported, thereby improving the practicality of the device.
[0025] In the present invention, a first motor 16 is provided at the lower end of the mounting frame 15 , and the output shaft of the first motor 16 is fixedly connected to the lower end of the threaded rod 21 , so that the height of the lifting plate 20 does not need to be adjusted manually, thereby improving the degree of automation of the device.
[0026] In the present utility model, a second motor 18 and a reducer 19 are provided on the side wall of the lifting plate 20, and the rotating rod 7 is fixedly connected to the output shaft of the reducer 19, so that the nozzle 3 can swing up and down in a small range, thereby improving the uniformity of the mortar spraying. Two connecting plates 17 are fixedly connected to the side wall of the mounting frame 15.
[0027] In the utility model, a safety valve 11 is provided on the side wall of the air outlet pipe 6. If the shotcrete machine is started or stopped at the moment, a sudden change in pressure or flow may occur. The safety valve 11 is provided on the pressurized pipe to prevent excessive flow and pressure from impacting the pressurized pipe and other components of the shotcrete machine, thereby protecting the safe operation of the equipment. A pull rod is fixedly connected to the side wall of the mobile base 4.
[0028] It should be noted that the present invention is a spraying machine capable of remote spraying. The user pulls the discharge pipe 2, aligns the nozzle 3 with the area to be sprayed, and starts the spraying machine body 1 and the air compressor 5. The air compressor 5 injects compressed gas into the nozzle 3 through the air outlet pipe 7 and the connecting pipe 8, which can pressurize the mortar to be sprayed for the last time, so that the mortar is sprayed from the nozzle 3 at a higher speed and energy under the action of high pressure, thereby increasing the spraying distance. A compressed gas inlet is set near the nozzle 3, which can most directly provide additional pressure for the mortar, so that it can obtain greater kinetic energy at the moment of spraying, and the spraying effect is obvious, which is more direct and effective in increasing the spraying distance.
[0029] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in this invention is defined by the appended claims and their equivalents.
Claims
1. A remote spraying machine, comprising a spraying machine body (1), a discharge pipe (2), a nozzle (3) and a movable base (4), characterized in that: The lower end of the nozzle (3) is connected to a connecting pipe (8), and the movable base (4) is provided with a pressurizing mechanism for increasing the pressure in the discharge pipe (2). The pressurizing mechanism includes an air compressor (5) arranged on the side wall of the movable base (4). The air outlet end of the air compressor (5) is connected to an air outlet pipe (6), and a flow regulating valve (12) is provided on the side wall of the air outlet pipe (6). The connecting pipe (8) is connected to the air outlet pipe (6) through the connecting mechanism.
2. A remote spraying machine according to claim 1, characterized in that: The connection mechanism comprises a mounting cylinder (9) fixedly connected to the side wall of the connecting pipe (8); the mounting cylinder (9) is internally threadedly connected to a connecting sleeve (10); and the connecting sleeve (10) is fixedly connected to the air outlet pipe (6).
3. A remote spraying machine according to claim 2, characterized in that: The side wall of the movable base (4) is provided with a mounting frame (15), the top of the mounting frame (15) is provided with a threaded rod (21), a lifting plate (20) is provided on the threaded rod (21), a rotating rod (7) is provided on the side wall of the lifting plate (20), a rotating plate (14) is fixedly connected to the side wall of the rotating rod (7), a connecting plate (13) is provided on the side wall of the nozzle (3), and two screws are provided on the side walls of the connecting plate (13) and the rotating plate (14).
4. A remote spraying machine according to claim 3, characterized in that: A first motor (16) is provided at the lower end of the installation frame (15), and an output shaft of the first motor (16) is fixedly connected to the lower end of the threaded rod (21).
5. A remote spraying machine according to claim 4, characterized in that: The side wall of the lifting plate (20) is provided with a second motor (18) and a reducer (19), and the side wall of the installation frame (15) is fixedly connected with two connecting plates (17).
6. A remote spraying machine according to claim 1, characterized in that: A safety valve (11) is provided on the side wall of the air outlet pipe (6), and a pull rod is fixedly connected to the side wall of the movable base (4).