Supporting device for post-processing system of mine truck
By designing a support device for the mining vehicle's post-processing system and utilizing symmetrically arranged brackets and reinforcement structures, the problem of the post-processing system being easily damaged in a vibrating environment is solved, achieving stable installation and increasing service life.
Patent Information
- Application Number
- CN202423102315.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-16
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2034-12-16
AI Technical Summary
The post-processing system of mining vehicles is easily damaged in a vibrating environment, which affects its service life. Existing technologies make it difficult to effectively fix and support it.
A support device for the post-processing system of a mining vehicle is designed. The post-processing system is fixed between two brackets through symmetrically arranged brackets. The connection strength is enhanced by structures such as longitudinal beams and reinforcing plates to ensure that the system is firmly installed on the vehicle frame.
The stable installation of the after-treatment system is achieved, the reliability and service life of the structure are improved, and damage caused by vibration is avoided.
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Figure CN223374499U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mining vehicles, in particular to a supporting device for a post-processing system of a mining vehicle. Background Art
[0002] With the acceleration of urbanization and the continuous enhancement of people's environmental awareness, my country's environmental protection supervision has become increasingly stringent, and the exhaust gas treatment standards for non-road mobile machinery have been gradually improved, extending from the automotive field to sub-sectors such as ships, power generation, and non-road machinery. On December 28, 2020, the Ministry of Ecology and Environment issued the "Technical Requirements for Pollutant Emission Control of Non-road Diesel Mobile Machinery" (HJ 1014-2020), which clearly stipulates that "from December 1, 2022, all non-road mobile machinery below 560kW (including 560kW) produced, imported and sold and the diesel engines installed therein shall comply with the requirements of this standard." This standard applies to non-road machinery such as excavators, tractors, and combine harvesters. The fourth stage standard (hereinafter referred to as "National IV") in the "Emission Limits and Measurement Methods of Exhaust Pollutants from Diesel Engines for Non-road Mobile Machinery (China Phase III and IV)" will be officially implemented.
[0003] The primary challenge posed by the implementation of the "National IV" emission standard is emission reduction, including both basic and post-treatment emission reduction. Basic emission reduction technologies primarily improve engine performance, including optimizing the phase difference and sealing of the intake and exhaust valves, optimizing carburetor performance, and optimizing ECU execution performance. To meet the "National IV" emission standard, the engine requires an additional exhaust after-treatment system. Due to the large size of the after-treatment system, the heavy load, long continuous operation time, poor road conditions, and complex working environment of mining vehicles, the vibration generated by the vehicle during operation can easily damage the after-treatment system, thus shortening its service life. Utility Model Content
[0004] In view of the defects in the prior art, the utility model provides a supporting device for a post-processing system of a mining vehicle, which is used to solve the problem of fixed installation of the post-processing system.
[0005] The utility model provides a support device for a post-processing system of a mining vehicle, comprising a bracket, wherein the brackets are symmetrically arranged, and the post-processing system is arranged between two of the brackets, and the brackets include:
[0006] A bottom plate, which is vertically arranged and used to be connected to the frame;
[0007] A longitudinal beam connected to the bottom plate, wherein the longitudinal beam is connected to a post-processing system;
[0008] The first reinforcing plate has one end connected to the bottom plate and the other end arranged along the longitudinal beam, and the bottom of the first reinforcing plate is connected to the longitudinal beam.
[0009] It can be seen from the above technical solution that the utility model provides a support device for the post-processing system of a mining vehicle. By symmetrically arranging two brackets, the post-processing system is arranged between the two brackets, and the post-processing system and the vehicle frame can be fixed, thereby meeting the support requirements of the post-processing system and ensuring the reliability of the structure.
[0010] Optionally, the longitudinal beam includes an integrally formed horizontal section and an inclined section, and the other end of the first reinforcing plate extends to the horizontal section. To adjust the height of the aftertreatment system relative to the vehicle frame after installation, the integrally formed horizontal section and inclined section ensure that the aftertreatment system is positioned at an appropriate height after installation, avoiding interference with the layout of other structures.
[0011] Optionally, a second reinforcement plate is provided on the inner side of the horizontal section, positioned at the junction of the horizontal section and the inclined section. The two ends of the second reinforcement plate are bent in the same direction and arranged perpendicularly to the longitudinal beam. To strengthen the connection between the horizontal and inclined sections and prevent vibration of the after-treatment system during vehicle operation, which could cause the horizontal and inclined sections to separate and affect the reliability of the support device, the second reinforcement plate is used to provide structural reinforcement, thereby improving the installation reliability of the after-treatment system.
[0012] Optionally, a third reinforcing plate is provided on the bottom surface of the base plate, and the third reinforcing plate is provided in contact with the bottom surface of the inclined section. The third reinforcing plate is used to support the bottom of the inclined section, strengthen the connection strength between the base plate and the longitudinal beam, and prevent the longitudinal beam from being separated from the base plate.
[0013] Optionally, a plurality of fourth reinforcing plates are arranged at intervals on the inner side of the horizontal section, and the fourth reinforcing plates are arranged perpendicular to the horizontal section.
[0014] Optionally, the bottom plate and the longitudinal beam are welded together, and a first plug welding hole is provided on the bottom plate, and the first plug welding hole facilitates welding between the bottom plate and the longitudinal beam.
[0015] Optionally, the first reinforcing plate includes an integrally formed welding section, a bent section, and a reinforcing section, the welding section being welded to the bottom plate, and the bottom surface of the reinforcing section being welded to the longitudinal beam. The bent section provides a gap between the first reinforcing plate and the bottom plate, thereby increasing the connection strength between the longitudinal beam and the bottom plate and ensuring structural reliability.
[0016] Optionally, a second plug welding hole is opened on the welding section, and the second plug welding hole is convenient for strengthening the welding between the first reinforcing plate and the bottom plate.
[0017] By adopting the above technical solution, this application has the following technical effects:
[0018] The installation structure provided by the utility model is simple. The after-processing system is arranged between two symmetrically arranged brackets, and the after-processing system and the vehicle frame can be fixed, thereby meeting the support requirements of the after-processing system and ensuring the reliability of the structure. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] To more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following briefly describes the drawings required for the specific embodiments or the description of the prior art. Similar elements or parts are generally identified by similar reference numerals throughout the drawings. Elements or parts in the drawings are not necessarily drawn to scale.
[0020] Figure 1 A schematic diagram of a bracket in a support device for a post-processing system of a mining vehicle provided by an embodiment of the utility model;
[0021] Figure 2 Another schematic diagram of a bracket in a supporting device for a post-processing system of a mining vehicle provided by an embodiment of the present utility model;
[0022] Figure 3 This is another schematic diagram of a bracket in a supporting device for a post-processing system of a mining vehicle provided by an embodiment of the present utility model;
[0023] Figure 4 This is a top view of a support device for a post-processing system of a mining vehicle provided in an embodiment of the utility model.
[0024] Reference numerals:
[0025] 1-bottom plate; 11-first plug welding hole; 2-longitudinal beam; 21-horizontal section; 22-inclined section; 3-first reinforcing plate; 31-welding section; 311-second plug welding hole; 32-bending section; 33-reinforcement section; 4-second reinforcing plate; 5-third reinforcing plate; 6-fourth reinforcing plate; 7-post-processing system. DETAILED DESCRIPTION
[0026] The following embodiments of the technical solution of the present invention are described in detail with reference to the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the present invention and are therefore only examples and are not intended to limit the scope of protection of the present invention.
[0027] It should be noted that, unless otherwise specified, the technical terms or scientific terms used in this application should have the common meanings understood by those skilled in the art to which this utility model belongs.
[0028] In addition, the terms "first," "second," etc. are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the technical features indicated. In the description of this utility model, "plurality" means more than two, unless otherwise specifically defined.
[0029] In this application, unless otherwise expressly specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection or electrical connection; direct connection or indirect connection through an intermediate medium; internal communication between two components or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.
[0030] like Figure 1-4 As shown, this embodiment provides a support device for a post-processing system of a mining vehicle, including brackets, which are symmetrically arranged, and a post-processing system 7 is arranged between the two brackets. The brackets include: a bottom plate 1, a longitudinal beam 2, and a first reinforcing plate 3. The bottom plate 1 is vertically arranged for connection to the vehicle frame; the longitudinal beam 2 is connected to the bottom plate, and the longitudinal beam 2 is connected to the post-processing system 7; one end of the first reinforcing plate 3 is connected to the bottom plate, and the other end of the first reinforcing plate 3 is arranged along the longitudinal beam 2, and the bottom of the first reinforcing plate 3 is connected to the longitudinal beam 2. The installation structure provided in this embodiment is simple, and the two brackets are symmetrically arranged. The post-processing system 7 is then arranged between the two brackets, and the post-processing system 7 can be fixed to the vehicle frame, meeting the support requirements of the post-processing system 7 and ensuring the reliability of the structure.
[0031] like Figure 2 As shown, longitudinal beam 2 includes an integrally formed horizontal section 21 and an inclined section 22, with the other end of first reinforcing plate 3 extending to horizontal section 21. To adjust the height of after-treatment system 7 relative to the vehicle frame after installation, the integrally formed horizontal section 21 and inclined section 22 ensure that after-treatment system 7 is positioned at an appropriate height after installation, avoiding interference with the layout of other structures.
[0032] like Figure 3 As shown, a second reinforcing plate 4 is installed inside the horizontal section 21. This second reinforcing plate 4 is located at the intersection of the horizontal section 21 and the inclined section 22. The two ends of the second reinforcing plate 4 are bent in the same direction and arranged perpendicularly to the longitudinal beam 2. To strengthen the connection between the horizontal section 21 and the inclined section 22 and prevent vibration of the after-treatment system 7 during vehicle operation, which could cause the horizontal section 21 and the inclined section 22 to separate and affect the reliability of the support device, the second reinforcing plate 4 is used to provide structural reinforcement, thereby improving the installation reliability of the after-treatment system 7.
[0033] A plurality of fourth reinforcing plates 6 are arranged at intervals on the inner side of the horizontal section 21 . The fourth reinforcing plates 6 are arranged perpendicular to the horizontal section 21 . The fourth reinforcing plates 6 strengthen the structural strength of the horizontal section 21 and ensure the reliability of the structure.
[0034] Optionally, a third reinforcing plate 5 is provided on the bottom surface of the base plate 1, and the third reinforcing plate 5 is arranged in contact with the bottom surface of the inclined section 22. The third reinforcing plate 5 is used to support the bottom of the inclined section 22 to strengthen the connection strength between the base plate 1 and the longitudinal beam 2 to prevent the longitudinal beam 2 from being separated from the base plate 1 as a whole.
[0035] like Figure 2 As shown, the bottom plate 1 and the longitudinal beam 2 are welded together, and a first plug welding hole 11 is opened on the bottom plate 1 to facilitate welding between the bottom plate 1 and the longitudinal beam 2.
[0036] like Figure 3 As shown, the first reinforcing plate 3 comprises an integrally formed welding section 31, a bent section 32, and a reinforcing section 33. The welding section 31 is welded to the base plate 1, and the bottom surface of the reinforcing section 33 is welded to the longitudinal beam 2. The bent section 32 creates a gap between the first reinforcing plate 3 and the base plate 1, thereby improving the connection strength between the longitudinal beam 2 and the base plate 1 and ensuring structural reliability. A second plug welding hole 311 is provided in the welding section 31 to facilitate strengthening the weld between the first reinforcing plate 3 and the base plate 1.
[0037] In the specification of the present invention, a large number of specific details are described. However, it is understood that the embodiments of the present invention can be practiced without these specific details. In some instances, well-known methods, structures and techniques are not shown in detail so as not to obscure the understanding of this specification.
[0038] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the above embodiments, or make equivalent replacements for some or all of the technical features therein. These modifications or replacements do not deviate the essence of the corresponding technical solutions from the scope of the technical solutions of the embodiments of the present invention, and they should all be included in the scope of the claims and description of the present invention.
Claims
1. A supporting device for a post-processing system of a mining vehicle, characterized in that: The device comprises a bracket, wherein the brackets are symmetrically arranged, and the post-processing system is arranged between two of the brackets. The bracket comprises: A bottom plate, which is vertically arranged and used to be connected to the frame; A longitudinal beam connected to the bottom plate, wherein the longitudinal beam is connected to a post-processing system; The first reinforcing plate has one end connected to the bottom plate and the other end arranged along the longitudinal beam, and the bottom of the first reinforcing plate is connected to the longitudinal beam.
2. The supporting device for the post-processing system of a mining vehicle according to claim 1, characterized in that: The longitudinal beam includes an integrally formed horizontal section and an inclined section, and the other end of the first reinforcing plate extends to the horizontal section.
3. The supporting device for the post-processing system of a mining vehicle according to claim 2, characterized in that: A second reinforcing plate is formed on the inner side of the horizontal section. The second reinforcing plate is arranged at the intersection of the horizontal section and the inclined section. Both ends of the second reinforcing plate are bent in the same direction and are arranged perpendicular to the longitudinal beam.
4. The supporting device for the post-processing system of a mining vehicle according to claim 3, characterized in that: A third reinforcing plate is provided on the bottom surface of the bottom plate, and the third reinforcing plate is arranged in contact with the bottom surface of the inclined section.
5. The supporting device for the post-processing system of a mining vehicle according to claim 4, characterized in that: A plurality of fourth reinforcing plates are arranged at intervals on the inner side of the horizontal section, and the fourth reinforcing plates are arranged perpendicular to the horizontal section.
6. The supporting device for the post-processing system of a mining vehicle according to claim 1, characterized in that: The bottom plate and the longitudinal beam are welded, and a first plug welding hole is opened on the bottom plate.
7. The supporting device for the post-processing system of a mining vehicle according to claim 1, characterized in that: The first reinforcing plate includes an integrally formed welding section, a bending section, and a reinforcing section. The welding section is welded to the bottom plate, and the bottom surface of the reinforcing section is welded to the longitudinal beam.
8. The supporting device for the post-processing system of a mining vehicle according to claim 7, characterized in that: A second plug welding hole is provided on the welding section.