High-strength sandwich soldering lug pouring composite equipment

Abstract

The utility model relates to the technical field of composite equipment, in particular to high-strength sandwich soldering lug pouring composite equipment which comprises a tank body and a smelting assembly, and the smelting assembly comprises a heating disc, a mounting frame, a driving motor and a stirring paddle; the tank body is used for storing a to-be-smelted soldering lug material, the smelting assembly is used for uniformly heating the to-be-smelted soldering lug material stored in the tank body to form a material melt, the mounting frame provides mounting conditions for the driving motor, and when the smelting assembly is used, a worker puts the to-be-smelted soldering lug material into the tank body through the feeding port, and the heating disc is started through the controller firstly; the heating disc operates to smelt the soldering lug material in the tank body, the controller starts the driving motor based on the preset time difference, the driving motor operates to drive the stirring paddle to rotate in the tank body, and therefore the soldering lug material in the tank body is stirred, the soldering lug material is evenly heated, it is guaranteed that the soldering lug material is evenly smelted, and the quality of the soldering lug material is improved. And the smelting quality of the soldering lug material is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of composite equipment, in particular to high-strength sandwich welding sheet casting composite equipment. Background Art

[0002] High-strength sandwich weld sheet casting and compounding equipment is a device specially used for producing high-strength sandwich weld sheets. The equipment can compound different materials together through continuous casting and rolling or other related technologies to form sandwich structure weld sheets with high strength and excellent welding performance.

[0003] Currently, the existing high-strength sandwich weld casting composite equipment includes a melting system, a casting system, a compounding system, a cooling system and a control system. Its working principle is mainly to first control the melting system through the control system to melt the required raw materials to form a uniform melt; then the melt is poured into the casting system to form the initial form of the sandwich structure; then, pressure, temperature and other conditions are applied through the compounding system to form a good bond between different materials; finally, the cooling system quickly cools the cast weld to fix its shape and performance.

[0004] However, when the composite equipment is used to melt the material, the material is not melted uniformly and the quality of the melt is poor, thereby affecting the quality of the subsequent casting sandwich structure. Utility Model Content

[0005] The utility model aims to provide a high-strength sandwich welding sheet casting composite equipment, aiming to solve the problems of uneven material melting and poor material melt quality in existing composite equipment, which affects the quality of subsequent casting sandwich structure.

[0006] To achieve the above-mentioned purpose, the utility model provides a high-strength sandwich weld sheet casting composite equipment, including a tank body and a melting assembly, the melting assembly including a heating plate, a mounting frame, a drive motor and a stirring paddle; the heating plate is arranged at the bottom of the tank body, the mounting frame is fixedly connected to the tank body, and is located on the side of the tank body away from the heating plate, the drive motor is fixedly connected to the mounting frame, and is located on one side of the mounting frame, the stirring paddle is fixedly connected to the output end of the drive motor and passes through the tank body.

[0007] The heating plate includes a mounting plate and an electromagnetic disk. The mounting plate is fixedly connected to the tank body and is located at the bottom of the tank body. The electromagnetic disk is detachably connected to the mounting plate and is located on one side of the mounting plate.

[0008] The electromagnetic disk includes an electromagnetic coil and a magnetic conductive strip. The electromagnetic coil is detachably connected to the mounting disk and is located on one side of the mounting disk. The magnetic conductive strip is arranged on one side of the electromagnetic coil.

[0009] Wherein, the high-strength sandwich weld sheet casting composite equipment includes an exhaust component, and the exhaust component is arranged on one side of the tank body.

[0010] In which, the exhaust assembly includes a connecting plate, a vibration motor, a transmission rod, a curved plate, a vent pipe and a one-way valve. The connecting plate is fixedly connected to the tank body and is located on the outside of the tank body. The vibration motor is fixedly connected to the connecting plate and is located on one side of the connecting plate. The transmission rod is fixedly connected to the output end of the vibration motor and is located on the side of the vibration motor close to the tank body. The curved plate is fixedly connected to the tank body and is detachably connected to the transmission rod and is located on one side of the vibration motor and the curved plate. The vent pipe is communicated with the tank body and is located at the bottom of the tank body. The one-way valve is arranged on the side of the vent pipe close to the tank body.

[0011] The utility model discloses a high-strength sandwich welding piece casting composite equipment, the tank body is used to store the welding piece material to be melted, the melting component is used to uniformly heat the welding piece material to be melted stored in the tank body to form a material melt with uniform quality, the mounting frame provides installation conditions for the drive motor, when the melting component is used, the worker puts the welding piece material to be melted into the tank body through the feed port, and first starts the heating plate through the controller, the operation of the heating plate realizes the melting of the welding piece material in the tank body, and the controller restarts the driving motor based on a preset time difference, and the operation of the driving motor drives the stirring paddle to rotate in the tank body, thereby stirring the welding piece material in the tank body, so that the welding piece material is uniformly heated, thereby ensuring the uniform melting of the welding piece material, improving the melting quality of the welding piece material, and solving the problems of uneven material melting and poor material melt quality of the existing composite equipment, which affect the quality of the subsequent casting of the sandwich structure. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art.

[0013] Figure 1 It is a side view of a high-strength sandwich welding sheet casting composite equipment of the utility model.

[0014] Figure 2 The utility model is a structural schematic diagram of a high-strength sandwich welding sheet casting composite equipment.

[0015] Figure 3 The utility model is a bottom view of a high-strength sandwich welding sheet casting composite device.

[0016] Figure 4 yes Figure 1 Section view along plane AA.

[0017] In the figure: 1-tank body, 2-smelting component, 3-heating plate, 4-mounting frame, 5-drive motor, 6-stirring paddle, 7-mounting plate, 8-electromagnetic disk, 9-electromagnetic coil, 10-magnetic strip, 11-exhaust component, 12-connecting plate, 13-vibration motor, 14-transmission rod, 15-arc plate, 16-vent pipe, 17-check valve. DETAILED DESCRIPTION

[0018] The following describes in detail embodiments of the present invention, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to explain the present invention, and should not be construed as limiting the present invention.

[0019] See also Figures 1 to 4 The utility model provides a high-strength sandwich welding sheet casting composite equipment, including a tank body 1 and a smelting assembly 2, the smelting assembly 2 includes a heating plate 3, a mounting frame 4, a driving motor 5 and a stirring paddle 6; the heating plate 3 is arranged at the bottom of the tank body 1, the mounting frame 4 is fixedly connected to the tank body 1, and is located on the side of the tank body 1 away from the heating plate 3, the driving motor 5 is fixedly connected to the mounting frame 4, and is located on one side of the mounting frame 4, the stirring paddle 6 is fixedly connected to the output end of the driving motor 5, and passes through the tank body 1.

[0020] In this embodiment, the tank body 1 is used to store the welding sheet material to be melted, and the melting assembly 2 is used to uniformly heat the welding sheet material to be melted stored in the tank body 1 to form a material melt of uniform quality. The mounting frame 4 provides installation conditions for the drive motor 5. When the melting assembly 2 is in use, the worker puts the welding sheet material to be melted into the tank body 1 through the feed port, and first starts the heating plate 3 through the controller. The operation of the heating plate 3 realizes the melting of the welding sheet material in the tank body 1. The controller then starts the driving motor 5 based on the preset time difference. The driving motor 5 drives the stirring paddle 6 to rotate in the tank body 1, thereby stirring the welding sheet material in the tank body 1, so that the welding sheet material is evenly heated, thereby ensuring the uniform melting of the welding sheet material, improving the melting quality of the welding sheet material, and solving the problem that the existing composite equipment melts the material unevenly, the material melt quality is poor, and the quality of the subsequent casting sandwich structure is affected.

[0021] Furthermore, the heating plate 3 includes a mounting plate 7 and an electromagnetic disk 8. The mounting plate 7 is fixedly connected to the tank body 1 and is located at the bottom of the tank body 1. The electromagnetic disk 8 is detachably connected to the mounting plate 7 and is located on one side of the mounting plate 7.

[0022] In this embodiment, the mounting plate 7 is fixed to the bottom of the tank body 1 by rivets, and the electromagnetic disk 8 is energized to electromagnetically heat the welding sheet material in the tank body 1 to form a material melt. Specifically, the electromagnetic disk 8 is energized to cause the metal part at the bottom of the tank body 1 to generate an alternating current, i.e., an eddy current. The eddy current causes carriers (such as electrons) to move irregularly at high speed inside the metal, and the carriers collide and rub against atoms, thereby generating heat energy, thereby heating and melting the welding sheet material in the tank body 1.

[0023] Furthermore, the electromagnetic disk 8 includes an electromagnetic coil 9 and a magnetic strip 10 . The electromagnetic coil 9 is detachably connected to the mounting disk 7 and is located on one side of the mounting disk 7 . The magnetic strip 10 is arranged on one side of the electromagnetic coil 9 .

[0024] In this embodiment, the electromagnetic coil 9 is energized to generate a high-speed changing alternating magnetic field, so that alternating magnetic lines of force are generated at the bottom of the tank body 1, generating eddy currents and heat, and electromagnetically heating the welding sheet material in the tank body 1 to form a material melt. The magnetic strip 10 (existing technology) is used to enhance the electromagnetic heating effect of the electromagnetic coil 9 on the tank body 1.

[0025] Furthermore, the high-strength sandwich weld sheet casting composite equipment includes an exhaust component 11, and the exhaust component 11 is arranged on one side of the tank body 1.

[0026] In this embodiment, the exhaust component 11 is provided to discharge gas in the material solution to prevent bubbles from being contained in the material solution, thereby affecting the quality of the material solution.

[0027] Furthermore, the exhaust assembly 11 includes a connecting plate 12, a vibration motor 13, a transmission rod 14, a curved plate 15, a vent pipe 16 and a one-way valve 17. The connecting plate 12 is fixedly connected to the tank body 1 and is located on the outside of the tank body 1. The vibration motor 13 is fixedly connected to the connecting plate 12 and is located on one side of the connecting plate 12. The transmission rod 14 is fixedly connected to the output end of the vibration motor 13 and is located on the side of the vibration motor 13 close to the tank body 1. The curved plate 15 is fixedly connected to the tank body 1 and is detachably connected to the transmission rod 14 and is located on one side of the vibration motor 13 and the curved plate 15. The vent pipe 16 is communicated with the tank body 1 and is located at the bottom of the tank body 1. The one-way valve 17 is arranged on the side of the vent pipe 16 close to the tank body 1.

[0028] In this embodiment, the connecting plate 12 is fixed to the side of the tank body 1 by rivets, providing installation and support conditions for the vibration motor 13. The vibration motor 13 is powered on to generate a vibration source, and the transmission rod 14 transmits the vibration to the curved plate 15, and then transmits it to the tank body 1 through the curved plate 15, thereby vibrating the material melt in the tank body 1, breaking the bubble balance in the melt, and making it easier for the gas dissolved in the material melt to form bubbles and float up and discharge from the tank body 1. At the same time, an inert gas (such as nitrogen) or an active gas (such as chlorine) is introduced into the vent pipe 16 and introduced into the material melt to form bubbles that take away the gas in the melt, further enhancing the effect of discharging the gas in the material melt. The setting of the one-way valve 17 prevents the material melt in the tank body 1 from flowing into the vent pipe 16.

[0029] The above disclosure is only a preferred embodiment of a high-strength sandwich weld sheet casting composite equipment of the present application, and cannot be used to limit the scope of rights of the present application. Ordinary technicians in this field can understand that all or part of the processes of the above embodiments and equivalent changes made in accordance with the claims of this application are still within the scope covered by this application.

Claims

1. A high-strength sandwich welding sheet casting composite equipment, characterized in that ； It includes a tank body and a smelting component, wherein the smelting component includes a heating plate, a mounting frame, a driving motor and a stirring paddle; The heating plate is arranged at the bottom of the tank body, the mounting frame is fixedly connected to the tank body and is located on the side of the tank body away from the heating plate, the driving motor is fixedly connected to the mounting frame and is located on one side of the mounting frame, and the stirring paddle is fixedly connected to the output end of the driving motor and passes through the tank body.

2. The high-strength sandwich welding sheet casting composite equipment according to claim 1, characterized in that ； The heating plate includes a mounting plate and an electromagnetic disk. The mounting plate is fixedly connected to the tank body and is located at the bottom of the tank body. The electromagnetic disk is detachably connected to the mounting plate and is located at one side of the mounting plate.

3. The high-strength sandwich welding sheet casting composite equipment according to claim 2, characterized in that ； The electromagnetic disk includes an electromagnetic coil and a magnetic conductive strip. The electromagnetic coil is detachably connected to the mounting disk and is located on one side of the mounting disk. The magnetic conductive strip is arranged on one side of the electromagnetic coil.

4. The high-strength sandwich welding sheet casting composite equipment according to claim 1, characterized in that ； The high-strength sandwich weld sheet casting composite equipment includes an exhaust component, and the exhaust component is arranged on one side of the tank body.

5. The high-strength sandwich welding sheet casting composite equipment according to claim 4, It is characterized by: The exhaust assembly includes a connecting plate, a vibration motor, a transmission rod, a curved plate, a vent pipe and a one-way valve. The connecting plate is fixedly connected to the tank body and is located on the outside of the tank body. The vibration motor is fixedly connected to the connecting plate and is located on one side of the connecting plate. The transmission rod is fixedly connected to the output end of the vibration motor and is located on the side of the vibration motor close to the tank body. The curved plate is fixedly connected to the tank body and is detachably connected to the transmission rod and is located on one side of the vibration motor and the curved plate. The vent pipe is communicated with the tank body and is located at the bottom of the tank body. The one-way valve is arranged on the side of the vent pipe close to the tank body.

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