Bird's nest strip-shaped dispersion anti-caking and accurate liquid supplementing detection integrated equipment

Abstract

The utility model discloses strip-shaped dispersing anti-caking and accurate liquid supplementing detection integrated equipment for cubilose. The device comprises a machine body, the machine body is provided with a conveying belt used for conveying bottle bodies, and a plurality of scraping plates and a plurality of stirring heads are arranged above the conveying belt in a connected mode according to working procedures; the scraping plate is used for separating the cubilose from the inner wall of the bottle body, and the stirring head is used for scattering clotted cubilose; the device further comprises a first support, the first support is arranged above the conveying belt in an up-down moving mode, and the first support is provided with a second driving device enabling the first support to act. The plurality of scraping plates are rotatably distributed on the first bracket at intervals; the plurality of scrapers are provided with first driving devices for driving the scrapers to act; the conveying device further comprises a second support, the second support is arranged above the conveying belt in an up-down moving mode, and the second support is provided with a second driving device enabling the second support to act. The plurality of stirring heads are rotatably distributed on the second bracket at intervals; and the plurality of stirring heads are provided with first driving devices for driving the stirring heads to act.

Description

Technical Field

[0001] The utility model relates to the technical field of bird's nest processing, in particular to an integrated device for bird's nest strip dispersion, anti-agglomeration and precise liquid replenishment detection. Background Art

[0002] During the bird's nest processing process, in order to prevent the bird's nest from becoming intolerant to stewing after high-temperature sterilization, the bird's nest needs to be heat-treated to solidify the protein and improve its stewing resistance. The process adopted is to put the bird's nest into a bottle and then use physical methods to heat-treat it. However, after the protein solidifies, the bird's nest clumps together. If it is directly sterilized, it cannot fully expand, and the product consistency is too thin, which poses the risk of customer complaints. Currently, the main method used is to manually stir the bird's nest with a stainless steel spoon to solve the clumping problem after the protein solidifies, but this method has many shortcomings:

[0003] 1. Failure to prevent mistakes leads to reduced product consistency and strip quality. Despite the development of standardized operating methods, the poor consistency of manual operation and the varying results of different operators can lead to problems with the sterilized product still having clumping and a thin consistency. More importantly, the non-standard manual operation can easily lead to insufficient stirring of the bird's nest and unnecessary damage to the nest, further affecting the consistency and strip quality of the product.

[0004] 2. Processing a large number of bird's nest products is time-consuming and labor-intensive. Each production line requires additional staff to perform manual operations, which increases production costs and has low manual operation efficiency.

[0005] Therefore, a new solution is urgently needed to solve the agglomeration problem of bird's nest protein after solidification, so as to overcome the shortcomings of existing technology and improve the processing effect and efficiency. Utility Model Content

[0006] In response to the problems existing in the above-mentioned prior art, the utility model provides an integrated device for dispersing and preventing agglomeration of bird's nest strips and for precise rehydration detection, which can effectively solve the problems existing in the above-mentioned prior art.

[0007] The technical solution of the utility model is:

[0008] According to one aspect of the utility model, the machine comprises: a machine body, the machine body is provided with a conveyor belt for conveying the bottle body, and a plurality of scrapers and a plurality of stirring heads are provided above the conveyor belt according to the process connection; the scrapers are used to separate the bird's nest from the inner wall of the bottle, and the stirring heads are used to break up the clumped bird's nest;

[0009] The machine further comprises a first bracket, the first bracket being movably disposed above the conveyor belt and being equipped with a second driving device for actuating the first bracket; a plurality of scrapers being rotatably distributed at intervals on the first bracket; and a plurality of scrapers being equipped with a first driving device for actuating the first bracket.

[0010] It also includes a second bracket, which is movably arranged above the conveyor belt and is equipped with a second driving device for making it move; several of the stirring heads are rotatably distributed at intervals on the second bracket; and several of the stirring heads are equipped with a first driving device for making them move.

[0011] Furthermore, it also includes a support plate, which is arranged between the first bracket and the second driving device; the first bracket is arranged on the support plate so as to be movable left and right, and the first bracket is equipped with a third driving device to enable it to move.

[0012] Furthermore, the scraper includes a scraper blade, one end of which fits with the inner wall of the bottle body.

[0013] Furthermore, the scraper also includes at least two clips, and the scraper is detachably fixedly clamped between the two clips.

[0014] Furthermore, one end of the scraper is extended toward the lower end surfaces of the two clamping pieces, and when the scraper rotates, the lower end surface of the scraper abuts against the bottle body.

[0015] Furthermore, the scraper is made of silicone.

[0016] Furthermore, the two clips and the scraper are locked with fasteners.

[0017] Furthermore, it also includes several fluid replenishing devices, and several stirring heads are equipped with fluid replenishing devices; the stirring head includes a first water outlet pipe and a second water outlet pipe, one end of the first water outlet pipe is connected to the fluid replenishing device, and the other end is obliquely provided with the second water outlet pipe; the fluid replenishing device, the first water outlet pipe and the second water outlet pipe are connected.

[0018] Furthermore, it also includes a plurality of positioning devices for limiting the position of the bottle body, and the plurality of positioning devices are arranged on both sides of the conveyor belt so as to be movable leftward and rightward.

[0019] Furthermore, it also includes an ultrasonic liquid level meter for detecting the liquid level in the bottle, and the ultrasonic liquid level meter is arranged between the scraper and the stirring head according to the process connection.

[0020] By adopting the above technical solution, the present invention has the following beneficial effects compared with the prior art:

[0021] First, this solution can process bird's nests in batches. Through the rotation of the scraper and the stirring head, the clumped bird's nests can be evenly broken up to ensure that the bird's nests in each bottle are in a consistent state. The automated equipment reduces dependence on manual labor and reduces labor costs. Through automated processing, production efficiency can be significantly improved, thereby saving production costs.

[0022] Secondly, because the diameter of the bottle mouth of the bottle body in this solution is smaller than the diameter of the bottle body, in order to enable the scraper to fit the inner wall of the bottle body, when the scraper moves down into the bottle body, the scraper is in an eccentric position, and the first bracket is driven to move left or right by the third driving device, so that the scraper is adjusted from the eccentric position to the center position, so that the scraper is evenly stressed on the inner wall of the bottle body, thereby avoiding that the bird's nest on the inner wall of the bottle body is not completely separated.

[0023] Thirdly, the structure of the scraper can fit seamlessly with the inner wall of the bottle, and can achieve contact with the bird's nest on the inner wall of the bottle without dead angles, thereby separating the clumped bird's nest after protein solidification from the bottle without scratching the inner wall of the bottle, reducing damage to the bird's nest strips.

[0024] Fourthly, the scraper is detachable and replaceable, and can be applied to bird's nest products of different bottle shapes and specifications, which can meet the needs of large-scale production.

[0025] Fifth, by cooperating with the ultrasonic liquid level meter and the rehydration device, after the stirring operation is completed, the liquid level is measured by the ultrasonic liquid level meter, and then quantitative rehydration is carried out through the rehydration device, thereby achieving precise control of the rehydration volume, ensuring the accuracy of the product's net content, and reducing the waste of sugar solution caused by excessive manual rehydration. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0027] Figure 1 This is a schematic diagram of the main plane structure of the utility model;

[0028] Figure 2 This is a schematic diagram of the side planar structure of the utility model;

[0029] Figure 3 This is a schematic diagram of the three-dimensional structure of the scraper in the present utility model;

[0030] Figure 4 This is a schematic diagram of the planar structure of the scraper in the present utility model;

[0031] Figure 5 This is an enlarged structural diagram of point A in the present utility model;

[0032] In the figure: body 100, scraper 1, clip 11, scraper 12, fastener 13, first drive device 2, first bracket 3, sliding member 31, chute 32, third drive device 33, support plate 4, second drive device 41, ultrasonic level meter 5, stirring head 6, first water outlet pipe 61, second water outlet pipe 62, conveyor belt 7, second bracket 8, positioning device 9, adjustment mechanism 91, electric control cabinet 10, liquid replenishing device 14, bottle body B, conveying direction of conveyor belt N. DETAILED DESCRIPTION

[0033] The present invention will be further described in detail below with reference to the accompanying drawings and examples. It should be noted that the following examples are intended only to illustrate the present invention and are not intended to limit the scope of the present invention. Similarly, the following examples are merely partial embodiments of the present invention and are not intended to be exhaustive. All other embodiments derived by persons of ordinary skill in the art without inventive effort are intended to fall within the scope of protection of the present invention.

[0034] like Figures 1 to 5 As shown, this solution provides an integrated device for bird's nest strip dispersion, anti-agglomeration and precise rehydration detection.

[0035] See Figure 1 and Figure 2 The machine body 100 is provided with a conveyor belt 7 for conveying the bottle body B. A plurality of scrapers 1, an ultrasonic level meter 5, and a plurality of stirring heads 6 are provided above the conveyor belt 7 according to the process connection. The scraper 1 is used to separate the bird's nest from the inner wall of the bottle body B. The ultrasonic level meter 5 is used to detect the liquid level in the bottle body B. The ultrasonic level meter 5 is a direct application of the existing technology, and its principle will not be described in detail here. The stirring head 6 is used to break up the clumped bird's nest. The output end of the conveyor belt 7 is also equipped with a weight check and rejection machine (not shown). The weight check and rejection machine is used to detect the weight of the dispersed bird's nest to ensure that the content in each bottle body B meets the preset standard range.

[0036] See Figure 1 and Figure 2 The conveyor belt 7 also includes several positioning devices 9 for limiting the position of the bottles B. These positioning devices 9 are arranged on both sides of the conveyor belt 7 so as to be movable left and right. In this embodiment, the positioning devices 9 are U-shaped positioning mechanisms that can accommodate bottles of different sizes. This U-shaped positioning mechanism is a direct application of existing technology, and its operating principle will not be described in detail here. Each U-shaped positioning mechanism is also equipped with an adjustment mechanism 91 at the bottom. This adjustment mechanism 91 is used to adjust the position of the U-shaped positioning mechanism to ensure that the bottle B is always in the center.

[0037] See Figures 1 to 4 , further comprising a first bracket 3, which is movably disposed above the conveyor belt 7 and is equipped with a second drive device 41 for enabling its operation; a plurality of scrapers 1 are rotatably spaced apart on the first bracket 3; a plurality of scrapers 1 are equipped with a first drive device 2 for enabling their operation; the scraper 1 comprises a scraper blade 12, one end of which fits against the inner wall of the bottle body B. The scraper 1 further comprises at least two clips 11, preferably, the clips 11 are made of stainless steel; the scraper blade 12 is detachably fixed and clamped between the two clips 11. One end of the scraper blade 12 extends toward the lower end surfaces of the two clips 11. When the scraper blade 12 rotates, the lower end surface of the scraper blade 12 abuts against the bottle body B. This ensures that the scraper blade 12 separates the clumped bird's nest from the inner wall of the bottle body B; the scraper blade 12 is made of silicone. Fasteners are used to lock the two clips 11 and the scraper 12. Preferably, the fastener 13 is a rivet. Of course, in other embodiments, the fastener 13 may also be a bolt, etc. This facilitates the replacement of the scraper 12. Preferably, the first drive device and the second drive device 41 are both servo motors. The working principle of the servo motor is a technical means well known to those skilled in the art, and its principle will not be described in detail here. The structure of the scraper 1 in this embodiment can seamlessly fit the inner wall of the bottle body B, and can achieve contact with the bird's nest on the inner wall of the bottle body B without dead angles, thereby separating the clumped bird's nest after protein solidification from the bottle body B without scratching the inner wall of the bottle body B, thereby reducing damage to the bird's nest strips.

[0038] See Figure 1 and Figure 2 , also includes a support plate 4, the support plate 4 is arranged between the first bracket 3 and the second drive device 41; the first bracket 3 can be arranged on the support plate 4 so as to be movable left and right, and the first bracket 3 is equipped with a third drive device 33 to enable it to move. Preferably, the third drive device 33 is an electric slide rail, and the working principle of the electric slide rail is a technical means well known to those skilled in the art, and its principle will not be described in detail here. It also includes a sliding member 31 and a slide groove 32, at least one sliding member 31 is fixed on the upper end surface of the first bracket 3, and the support plate 4 is correspondingly provided with a slide groove 32, and the sliding member 31 slides in the slide groove 32, and when the first bracket 3 moves left and right, the sliding member 31 is prompted to move left and right. The sliding member 31 can improve the stability of the first bracket 3. Because the bottle mouth diameter of the bottle body B in this embodiment is smaller than the diameter of the bottle body, in order to enable the scraper 12 to fit the inner wall of the bottle body B, when the scraper 1 moves down into the bottle body B, the scraper 1 is in an eccentric position, and the first bracket 3 is driven to move left or right by the third driving device 33, so that the scraper 12 is adjusted from the eccentric position to the center position, so that the scraper 12 is evenly applied to the inner wall of the bottle body B, thereby preventing the bird's nest on the inner wall of the bottle body from being completely separated.

[0039] See Figures 1 to 5, further comprising a second bracket 8, which is movably disposed above the conveyor belt 7 and is equipped with a second drive device 41 for actuating the second bracket 8; a plurality of stirring heads 6 are rotatably spaced apart on the second bracket 8; and a plurality of stirring heads 6 are equipped with a first drive device 2 for actuating the second bracket 8. It also comprises a plurality of fluid replenishing devices 14, each of which is equipped with a fluid replenishing device 14; the stirring heads 6 include a first water outlet pipe 61 and a second water outlet pipe 62, one end of the first water outlet pipe 61 being connected to the fluid replenishing device 14, and the other end being obliquely provided with a second water outlet pipe 62; the fluid replenishing device 14, the first water outlet pipe 61, and the second water outlet pipe 62 being connected to each other. The fluid replenishing device 14 is a direct application of existing technology, and its principle will not be elaborated on here.

[0040] See Figure 1 and Figure 2 The system also includes an electrical control cabinet 10. The first drive unit 2, the second drive unit 41, the third drive unit 33, the ultrasonic level gauge 5, the positioning device 9, the adjustment mechanism 91, and the liquid replenishing device 14 are all electrically connected to the electrical control cabinet 10. The electrical control cabinet 10 is equipped with a programmable logic controller (PLC), a servo motor driver, an intermediate relay, and other components. The electrical control cabinet 10 directly utilizes existing technology, and its principles are not detailed here.

[0041] Working principle: After the bird's nest is put into the bottle body B and undergoes protein solidification treatment, it is taken out after completion and transported by the conveyor belt 7 after filling. After the bottle body B reaches the positioning device 9, it is positioned one-to-one. The second driving device 41 drives the first bracket 3 to move downward, prompting the scraper 1 to move down to the bottom of the bottle body B. The third driving device 33 drives the first bracket 3 to move left or right, so that the scraper 1 changes from an eccentric position to a central position. The first driving device 2 drives the scraper 1 to rotate along the inner wall of the bottle body B to separate the bird's nest from the bottle body. After this operation, some liquid will overflow or bubbles will be eliminated, causing the liquid level to drop;

[0042] When the conveyor belt 7 passes through the ultrasonic liquid level meter 5, the ultrasonic liquid level meter 5 detects the liquid level signal in the bottle and transmits it to the corresponding rehydration device 14. After the rehydration amount is calculated by the program, it reaches the bottom of the rehydration device 14 and is positioned one-to-one by the positioning device 9. After positioning, the second drive device 41 drives the second bracket 8 to move downward, prompting the stirring head 6 to descend into the bottle body B. The first drive device 2 drives the stirring head 6 to rotate, and the agglomerated bird's nest is stirred up by the stirring head 6. The rehydration device 14 replenishes the bottle body B through the first water outlet pipe 61 and the second water outlet pipe 62, so as to meet the product liquid level requirements. It is then transported to the next process through the conveyor belt 7 and enters the weight check and rejection machine to reject products with unqualified net weight.

[0043] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments can still be modified, or some of the technical features thereof can be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the present invention.

Claims

1. An integrated device for dispersing and preventing agglomeration of bird's nest strips and for accurately detecting rehydration, characterized in that: The machine comprises a body (100), wherein the body (100) is provided with a conveyor belt (7) for conveying a bottle body (B), and a plurality of scrapers (1) and a plurality of stirring heads (6) are provided above the conveyor belt (7) according to the process connection; the scrapers (1) are used to separate the bird's nest from the inner wall of the bottle body (B), and the stirring heads (6) are used to break up the clumped bird's nest; The first bracket (3) is movably arranged above the conveyor belt (7) and is equipped with a second driving device (41) for actuating the first bracket (3); a plurality of the scrapers (1) are rotatably distributed at intervals on the first bracket (3); and a plurality of the scrapers (1) are equipped with a first driving device (2) for actuating the first bracket (3). The invention also comprises a second bracket (8), which is arranged above the conveyor belt (7) so as to be movable upward and downward, and is equipped with a second driving device (41) for making it move; a plurality of the stirring heads (6) are rotatably distributed at intervals on the second bracket (8); and a plurality of the stirring heads (6) are equipped with a first driving device (2) for making them move.

2. The integrated device for dispersing and preventing agglomeration of bird's nest strips and accurately detecting liquid refilling according to claim 1, characterized in that: The invention also includes a support plate (4), which is arranged between the first bracket (3) and the second driving device (41); the first bracket (3) is arranged on the support plate (4) so ​​as to be movable leftward and rightward, and the first bracket (3) is equipped with a third driving device (33) for causing it to move.

3. The integrated device for dispersing and preventing agglomeration of bird's nest strips and accurately detecting liquid refilling according to claim 1, characterized in that: The scraper (1) comprises a scraper blade (12), one end of which is fitted with the inner wall of the bottle body (B).

4. The integrated device for dispersing and preventing agglomeration of bird's nest strips and accurately detecting liquid refilling according to claim 3, characterized in that: The scraper (1) further comprises at least two clips (11), and the scraper (12) is detachably fixedly clamped between the two clips (11).

5. The integrated device for dispersing and preventing agglomeration of bird's nest strips and accurately detecting liquid refilling according to claim 4, characterized in that: One end of the scraper (12) is extended toward the lower end surfaces of the two clamping pieces (11), and when the scraper (12) rotates, the lower end surface of the scraper (12) abuts against the bottle body (B).

6. The bird's nest strip dispersion, anti-agglomeration and precise rehydration detection integrated device according to any one of claims 3 to 5, characterized in that: The scraper (12) is made of silica gel.

7. The integrated device for dispersing and preventing agglomeration of bird's nest strips and accurately detecting liquid refilling according to claim 4, characterized in that: The two clips (11) and the scraper (12) are locked with a fastener (13).

8. The integrated device for dispersing and preventing agglomeration of bird's nest strips and accurately detecting liquid refilling according to claim 1, characterized in that: The invention also comprises a plurality of liquid replenishing devices (14), and a plurality of stirring heads (6) are all equipped with the liquid replenishing devices (14); the stirring head (6) comprises a first water outlet pipe (61) and a second water outlet pipe (62); one end of the first water outlet pipe (61) is connected to the liquid replenishing device (14), and the other end is provided with the second water outlet pipe (62) at an angle; the liquid replenishing device (14), the first water outlet pipe (61) and the second water outlet pipe (62) are connected.

9. The integrated device for dispersing and preventing agglomeration of bird's nest strips and accurately detecting liquid refilling according to claim 1, characterized in that: It also includes a plurality of positioning devices (9) for limiting the position of the bottle body (B), and the plurality of positioning devices (9) are arranged on both sides of the conveyor belt (7) so as to be movable leftward and rightward.

10. The integrated device for dispersing and preventing agglomeration of bird's nest strips and accurately detecting liquid refilling according to claim 1, characterized in that: It also includes an ultrasonic level meter (5) for detecting the liquid level in the bottle body (B), and the ultrasonic level meter (5) is arranged between the scraper (12) and the stirring head (6) according to the process connection.

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