Grape crushing force detection device based on airflow impact
By combining airflow impact with pressure sensors, the damage problem in grape crushing force measurement is solved, and non-destructive testing and high-precision crushing force measurement are achieved.
Patent Information
- Application Number
- CN202422720218.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-08
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2034-11-08
AI Technical Summary
The existing grape crushing force measurement method is easy to damage the grapes, affecting the accuracy of the measurement results, and lacks non-destructive testing means.
The system uses airflow impact combined with pressure sensors. An air compressor generates an airflow of 0 to 0.7 MPa. The airflow impacts the grapes and the crushing force is measured by a pressure sensor. The data is recorded and analyzed by a control system.
The non-destructive detection of grape crushing force is realized, which improves the measurement accuracy and ease of operation at a lower cost.
Smart Images

Figure CN223377106U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of grape crushing force measurement, in particular to a grape crushing force detection device based on airflow impact. Background Art
[0002] Grapes are an important economic crop used in the development of winemaking and juice products. During the brewing process, grapes need to be crushed for fermentation. The lack of research on the critical force of grape crushing makes it difficult to provide theoretical guidance for the design and development of grape crushing equipment and the determination of operating parameters. Current research on the critical crushing force of grapes often uses mechanical impact methods, where the grapes collide with a pressure sensor under mechanical force to measure the critical crushing force. However, mechanical impact can instantly damage the grapes and even cause them to break, affecting the accuracy of measurement results.
[0003] Therefore, based on the principle of non-destructive impact of airflow, a grape crushing force detection device based on airflow impact is proposed, which is of great significance for the accurate measurement of the critical crushing force of grapes. Summary of the Invention
[0004] In view of the defects existing in the prior art, the purpose of the present invention is to provide a grape crushing force detection device based on airflow impact, aiming to solve the current problem of measuring the critical force of grape crushing.
[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0006] A grape crushing force detection device based on airflow impact includes a body, an airflow generating system, a pressure collecting system and a control system.
[0007] Furthermore, the machine body includes a main frame 1 and a foot 2, a mounting plate 1 3, a mounting plate 2 4, a mounting plate 3 5 and a mounting plate 4 6 mounted on the main frame;
[0008] Furthermore, the air flow generating system includes an air compressor, a filter 7, a proportional valve 8, a solenoid valve 9, an air pipe and a grape storage table 10; the air compressor is connected to the filter 7, the proportional valve 8, the solenoid valve 9 and the grape storage table 10 in sequence through the air pipe;
[0009] Furthermore, the pressure collection system includes a pressure plate 11, a pressure sensor 12 and a mobile frame 13;
[0010] Furthermore, the control system includes a laptop computer 14 , a power supply 15 , a relay 16 , a digital-to-analog converter 17 and a data acquisition card 18 .
[0011] Furthermore, the air compressor can provide a working pressure of 0 ~ 0.7 MPa, and the filter 7, proportional valve 8, and solenoid valve 9 are installed on the mounting plate 3.
[0012] Furthermore, the pressure plate 11 is located directly in front of the grape storage platform 10, and a pressure sensor 12 is installed behind the pressure plate 11; the pressure sensor 12 is installed on a movable frame 13; the movable frame 13 is installed on the mounting plate 3 5, and can be horizontally moved to adjust the distance between the pressure plate 11 and the grape storage platform 10. The measurement accuracy of the pressure sensor 12 is not less than 0.005 N.
[0013] Furthermore, the data acquisition card 18 is mounted on the mounting plate 29 6 and connected to the laptop computer 14 via an RS232 serial port line. The laptop computer 14 is used to set the air pressure of the proportional valve 8 and the on / off state of the solenoid valve 9 through the digital-to-analog converter 17, as well as to read the values measured by the pressure sensor 12.
[0014] Furthermore, a power supply 15, a relay 16 and a digital-to-analog converter 17 are installed on the second mounting plate 4, wherein the power supply 15 is used to convert 220V voltage into 24V voltage for powering the system.
[0015] Furthermore, the grape storage platform 10 includes a top screw 101 , an outer ring 102 and a replaceable inner ring 103 .
[0016] Furthermore, the inner loop has parameters A ( R 1=6 mm, R 2=2 mm)、B ( R 1=8 mm, R 2=2 mm) and C ( R 1=10 mm, R 2=2 mm).
[0017] The grape crushing force detection device based on airflow impact described in this utility model is easy to operate, stable and reliable, and low in cost. It uses airflow impact without contact and combines it with a pressure sensor to detect grape crushing force, and the data can be stored on a laptop computer for preservation. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The utility model has the following drawings:
[0019] Figure 1 This is a schematic diagram of the structure of a grape crushing force detection device based on airflow impact;
[0020] Figure 2 This is a structural diagram of the grape storage table;
[0021] Figure 3This is a schematic diagram of the structural parameters of the inner ring of the grape storage platform;
[0022] The following are marked in the accompanying drawings:
[0023] 1-Main frame, 2-Anchor, 3-Mounting plate 1, 4-Mounting plate 2, 5-Mounting plate 3, 6-Mounting plate 4, 7-Filter, 8-Proportional valve, 9-Solenoid valve, 10-Grape storage table, 11-Pressure plate, 12-Pressure sensor, 13-Mobile rack, 14-Laptop computer, 15-Power supply, 16-Relay, 17-DAC, 18-Data acquisition card; 101-Top screw, 102-Outer ring, 103-Inner ring. DETAILED DESCRIPTION
[0024] The following describes embodiments of the present invention in detail. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended only to explain the present invention and are not to be construed as limiting the present invention.
[0025] The following is combined with Figure 1-3 The utility model is described in further detail.
[0026] A grape crushing force detection device based on airflow impact includes a body, an airflow generating system, a pressure collecting system and a control system.
[0027] The machine body includes a main frame 1 and a foot 2, a mounting plate 1 3, a mounting plate 2 4, a mounting plate 3 5 and a mounting plate 4 6 installed on the main frame;
[0028] The airflow generating system includes an air compressor, a filter 7, a proportional valve 8, a solenoid valve 9, an air pipe and a grape storage table 10; the air compressor is connected to the filter 7, the proportional valve 8, the solenoid valve 9 and the grape storage table 10 in sequence through the air pipe;
[0029] Furthermore, the pressure collection system includes a pressure plate 11, a pressure sensor 12 and a mobile frame 13;
[0030] The control system includes a laptop computer 14 , a power supply 15 , a relay 16 , a digital-to-analog converter 17 and a data acquisition card 18 .
[0031] The air compressor can provide a working pressure of 0 ~ 0.7 MPa. The filter 7, proportional valve 8, and solenoid valve 9 are installed on the mounting plate 3.
[0032] The pressure plate 11 is located directly in front of the grape storage platform 10, and a pressure sensor 12 is installed behind the pressure plate 11; the pressure sensor 12 is installed on a movable frame 13; the movable frame 13 is installed on the mounting plate 3 5, and can be horizontally moved to adjust the distance between the pressure plate 11 and the grape storage platform 10. The measurement accuracy of the pressure sensor 12 is not less than 0.005 N.
[0033] The data acquisition card 18 is mounted on the mounting plate 296 and connected to the laptop computer 14 via an RS232 serial port. The laptop computer 14 uses a digital-to-analog converter 17 to set the air pressure of the proportional valve 8 and the on / off state of the solenoid valve 9, as well as read the values measured by the pressure sensor 12.
[0034] The second mounting plate 4 is provided with a power supply 15, a relay 16 and a digital-to-analog converter 17, wherein the power supply 15 is used to convert a 220V voltage into a 24V voltage for powering the system.
[0035] The grape storage platform 10 includes a top screw 101 , an outer ring 102 and a replaceable inner ring 103 .
[0036] The inner loop parameters are R 1=8mm, R 2=4mm.
[0037] To use the device, power is supplied via power supply 15. An RS232 serial cable is used to connect a laptop computer 14 to a digital-to-analog converter 17 and a data acquisition card 18. The movable frame 13 is manually operated to adjust the horizontal distance between the pressure plate 11 and the grape storage platform 10 to the desired height. The desired test grapes are then placed within the inner ring 103 of the grape storage platform. The laptop computer 14 then uses the digital-to-analog converter 17 to set the pressure level of the proportional valve 8. Finally, the relay 16 is used to activate the solenoid valve 9. Airflow impacts the grapes, causing them to collide with the pressure plate 11. Pressure data read by the pressure sensor 12 connected to the rear of the pressure plate 11 is then transmitted to the laptop computer 14 via the data acquisition card 18 for display and peak value storage. Repeating this process allows for multiple measurements, and the average value is then used to determine the critical bursting pressure of the grapes.
[0038] Those skilled in the art will appreciate that various changes, modifications, and substitutions may be made to the embodiments without departing from the principles and purpose of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.
Claims
1. A grape crushing force detection device based on airflow impact, characterized in that: Including the body, airflow generation system, pressure collection system and control system, The machine body comprises a main frame (1) and a foot (2) mounted on the main frame, a mounting plate 1 (3), a mounting plate 2 (4), a mounting plate 3 (5) and a mounting plate 4 (6); The airflow generating system comprises an air compressor, a filter (7), a proportional valve (8), a solenoid valve (9), an air pipe, and a grape storage table (10); the air compressor is connected to the filter (7), the proportional valve (8), the solenoid valve (9), and the grape storage table (10) in sequence via the air pipe; The pressure collection system comprises a pressure plate (11), a pressure sensor (12) and a movable frame (13); The control system includes a laptop computer (14), a power supply (15), a relay (16), a digital-to-analog converter (17) and a data acquisition card (18).
2. The grape crushing force detection device based on airflow impact according to claim 1, characterized in that: The air compressor can provide a working pressure of 0 to 0.7 MPa. The filter (7), proportional valve (8), and solenoid valve (9) are installed on the first mounting plate (3).
3. The grape crushing force detection device based on airflow impact according to claim 1, characterized in that: The pressure plate (11) is located in front of the grape storage platform (10), and a pressure sensor (12) is installed behind the pressure plate (11); the pressure sensor (12) is installed on a movable frame (13); the movable frame (13) is installed on the mounting plate three (5), and can be horizontally moved to adjust the distance between the pressure plate (11) and the grape storage platform (10), and the measurement accuracy of the pressure sensor (12) is not less than 0.005 N.
4. The grape crushing force detection device based on airflow impact according to claim 1, characterized in that: The data acquisition card (18) is mounted on the mounting plate (6) and is connected to the laptop computer (14) via an RS232 serial line; the laptop computer (14) is used to set the air pressure of the proportional valve (8) and the on / off state of the solenoid valve (9) through the digital-to-analog converter (17), and to read the values measured by the pressure sensor (12).
5. The grape crushing force detection device based on airflow impact according to claim 1, characterized in that: The second mounting plate (4) is provided with a power supply (15), a relay (16) and a digital-to-analog converter (17), wherein the power supply (15) is used to convert a 220V voltage into a 24V voltage for powering the system.
6. The grape crushing force detection device based on airflow impact according to claim 1, characterized in that: The grape storage platform (10) comprises a top screw (101), an outer ring (102) and a replaceable inner ring (103).
7. The grape crushing force detection device based on airflow impact according to claim 6, characterized in that: The inner loop has parameters A ( R 1=6 mm, R 2=2 mm)、B ( R 1=8 mm, R 2=2 mm) and C ( R 1=10 mm, R 2=2 mm).