Detection device for junction box

Abstract

The detection device comprises a bottom table and a detection assembly, one side of the upper surface of the bottom table is provided with a machine frame, and the bottom of a top plate of the machine frame is provided with a pushing air cylinder; an output shaft of the propelling cylinder is vertically arranged downwards, and a bearing plate is arranged at the bottom; two supporting columns are arranged at the bottom of the bearing plate along the edges of the two transverse sides of the bottom table correspondingly. The detection assembly is arranged at the bottom ends of the two supporting columns, the detection assembly comprises a PCB arranged at the bottom ends of the two supporting columns, and thirteen groups of detection contact pins are arranged at the bottom end of the PCB. According to the detection device for the junction box, the multiple groups of detection pins are connected through the PCB, and the multiple groups of detection pins are inserted into the to-be-detected plugs on the junction box under the cooperation of the propulsion cylinder, so that all the to-be-detected plugs on the junction box are detected at a time, the detection efficiency is improved, and the multiple groups of detection pins are pushed by the propulsion cylinder, so that the detection efficiency is improved. And the depth of entering the to-be-detected plug is the same, so that the detection operation is more standardized.

Description

Technical Field

[0001] The utility model relates to the technical field of junction box detection, in particular to a detection device for a junction box. Background Art

[0002] On the junction box production line, newly manufactured junction boxes must be inspected to test their quality and ensure compliance. Traditionally, this inspection method relies on manual testing, where a test plug is inserted into each plug under test at a time, resulting in inefficient testing. During the inspection process, the test plug is inserted manually, and the insertion force and depth are inconsistent, which can easily lead to insufficient contact between the test plug and the plug under test, resulting in inaccurate test results. Furthermore, improper or misaligned insertion of the plug under test into the test plug can damage the junction box panel. This not only affects the aesthetics of the junction box, but also its sealing and durability.

[0003] Therefore, in order to solve the above problems, a detection device for a junction box is proposed. Utility Model Content

[0004] In response to the shortcomings of the existing technology, the utility model provides a detection device for a junction box, which has the advantages of performing a one-time standardized detection of all plugs to be tested on the junction box, solving the problem that traditional manual detection is low in efficiency and easily causes inaccurate detection results.

[0005] To achieve the above object, the present invention provides the following technical solution: a detection device for a junction box includes a base and a detection assembly, a frame is installed on one side of the upper surface of the base, and a propulsion cylinder is installed at the bottom of the top plate of the frame;

[0006] The output shaft of the propulsion cylinder is arranged vertically downward and a receiving plate is installed at the bottom;

[0007] Two support columns are respectively installed at the bottom of the receiving plate along the two lateral edges of the base;

[0008] The detection assembly is installed at the bottom ends of the two support columns. The detection assembly includes a PCB board installed at the bottom ends of the two support columns. Thirteen groups of detection pins are arranged at the bottom end of the PCB board.

[0009] Two limit blocks are installed on the upper surface of the base along the horizontal direction of the base, and a junction box is clamped between the two limit blocks. Thirteen groups of plugs to be tested are arranged on the upper end of the junction box.

[0010] The thirteen groups of detection pins correspond to the thirteen groups of plugs to be tested respectively.

[0011] Furthermore, a test plug is sleeved on the outer wall of each group of detection pins, and a mounting plate is sleeved on the outer side wall of the test plug.

[0012] Furthermore, thirteen through holes are arranged vertically along the base on the upper surface of the mounting plate, and the mounting plate is sleeved on the outer side walls of the thirteen test plugs through the thirteen through holes.

[0013] Furthermore, positioning holes are provided downwardly through the upper surface of the mounting plate along opposite sides of the base.

[0014] Furthermore, the upper surfaces of the two limit blocks are each equipped with a limit rod, and the two limit rods respectively pass through the mounting plate through two positioning holes, and the mounting plate is slidably connected to the limit rod.

[0015] Furthermore, the output end of the PCB board is equipped with a cable plug.

[0016] Furthermore, limiting grooves are provided on the opposing surfaces of the two limiting blocks.

[0017] Furthermore, the upper surface of the junction box is respectively fitted with the top walls of the two limiting grooves at the edges on both sides of the base that are opposite to each other in the transverse direction.

[0018] Compared with the existing technology, the technical solution of this application has the following beneficial effects:

[0019] 1. This detection device for a junction box connects multiple groups of detection pins through a PCB board. With the cooperation of a propulsion cylinder, multiple groups of detection pins are inserted into the plugs to be tested on the junction box, so that all the plugs to be tested on the junction box can be tested at a time, which improves the detection efficiency. In addition, under the push of the propulsion cylinder, multiple groups of detection pins enter the plugs to be tested to the same depth, making the detection operation more standardized and the detection results more accurate.

[0020] 2. With the cooperation of the limit rod and the limit block, the detection pin of the detection device for the junction box can correspond more accurately to the plug to be tested, thereby improving the detection efficiency and further enhancing the detection accuracy. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a schematic cross-sectional view of the overall installation structure of the utility model;

[0022] Figure 2 This is a three-dimensional schematic diagram of the junction box structure of the utility model

[0023] In the figure: 1. Base; 11. Frame; 2. Propulsion cylinder; 21. Adapter plate; 22. Support column; 3. Detection component; 31. PCB board; 32. Detection pin; 33. Test plug; 34. Mounting plate; 35. Positioning hole; 36. Cable plug; 4. Limit block; 41. Limit rod; 42. Limit slot; 5. Junction box; 51. Plug to be tested. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0025] See also Figure 1-2 In this embodiment, a detection device for a junction box is used, in which multiple groups of detection pins 32 are connected through a PCB board 31. With the cooperation of the propulsion cylinder 2, the multiple groups of detection pins 32 are inserted into the plugs to be tested 51 on the junction box 5, so as to realize a single detection of all the plugs to be tested 51 on the junction box 5, thereby improving the detection efficiency. Moreover, under the push of the propulsion cylinder 2, the multiple groups of detection pins 32 enter the plugs to be tested 51 to the same depth, making the detection operation more standardized and the detection results more accurate. With the cooperation of the limit rod 41 and the limit block 4, the detection pins 32 can correspond to the plugs to be tested 51 more accurately, thereby improving the detection efficiency and further improving the accuracy of the detection.

[0026] Specifically, a detection device for a junction box 5 in this embodiment includes a base 1 and a detection component 3;

[0027] A frame 11 is mounted on one side of the upper surface of the base 1, and a propulsion cylinder 2 is mounted on the bottom of the top plate of the frame 11;

[0028] The output shaft of the propulsion cylinder 2 is arranged vertically downward and a receiving plate 21 is installed at the bottom;

[0029] Two support columns 22 are installed on the bottom of the receiving plate 21 along the two lateral edges of the base 1;

[0030] The detection assembly 3 is mounted at the bottom of the two support columns 22. The detection assembly 3 includes a PCB board 31 mounted at the bottom of the two support columns 22. Thirteen groups of detection pins 32 are arranged at the bottom of the PCB board 31.

[0031] Two limit blocks 4 are installed on the upper surface of the base 1 at intervals along the horizontal direction of the base 1. A junction box 5 is clamped between the two limit blocks 4. Thirteen groups of test plugs 51 are arranged on the upper end of the junction box 5.

[0032] The thirteen groups of detection pins 32 correspond to the thirteen groups of plugs to be tested 51 respectively.

[0033] During actual use, the user places the junction box 5 to be tested between the two limit blocks 4, and then controls the propulsion cylinder 2 to operate. The propulsion cylinder 2 runs its output shaft to push the PCB board 31 downward, so that the thirteen groups of detection pins 32 can be respectively inserted into the thirteen groups of plugs to be tested 51, thereby realizing a single test of all the plugs to be tested 51 on the junction box 5, which improves the detection efficiency. Moreover, the thirteen groups of detection pins 32 are pushed by the propulsion cylinder 2 to the same depth of entering the plugs to be tested 51, making the detection operation more standardized and the detection results more accurate.

[0034] A test plug 33 is sleeved on the outer wall of each group of detection pins 32 , and a mounting plate 34 is sleeved on the outer side wall of the test plug 33 .

[0035] Thirteen through holes are formed on the upper surface of the mounting plate 34 in a vertical arrangement along the base 1 . The mounting plate 34 is sleeved on the outer side walls of the thirteen test plugs 33 through the thirteen through holes.

[0036] Positioning holes 35 are formed downwardly through the upper surface of the mounting plate 34 along opposite sides of the base 1 .

[0037] Limiting rods 41 are installed on the upper surfaces of the two limiting blocks 4. The two limiting rods 41 pass through the mounting plate 34 through the two positioning holes 35 respectively. The mounting plate 34 is slidably connected to the limiting rods 41.

[0038] Under the cooperative constraints of the mounting plate 34 and the limiting rod 41, when the propulsion cylinder 2 pushes the detection pin 32 downward, the test plug 33 and the detection pin 32 will not be displaced in the horizontal direction, thereby avoiding the misalignment of the detection pin 32 and the plug to be tested 51.

[0039] A cable plug 36 is mounted on the output end of the PCB board 31 .

[0040] During actual use, by plugging the cable plug 36 into the multi-function tester, each set of detection pins 32 can be connected to the multi-function tester, avoiding the traditional detection method in which the cable of each detection plug needs to be connected to the tester when the detection plug is connected to the tester. This method is inefficient and prone to errors.

[0041] The two limiting blocks 4 are provided with limiting grooves 42 on their opposite surfaces.

[0042] The upper surface of the junction box 5 is respectively fitted with the inner top walls of the two limiting grooves 42 at the two opposite transverse edges of the base 1 .

[0043] Under the restriction of the limit groove 42 , after the detection is completed, when the output shaft of the propulsion cylinder 2 retracts upward, the junction box 5 is prevented from moving upward with the detection pin 32 due to the connection between the detection pin 32 and the plug to be tested 51 .

[0044] The working principle of the above embodiment is:

[0045] The user places the junction box 5 to be tested between the two limit blocks 4, so that the edges of the upper surface of the junction box 5 are respectively in contact with the top walls of the two limit grooves 42; then the propulsion cylinder 2 is controlled to operate, and the propulsion cylinder 2 operates its output shaft to push the PCB board 31 downward, so that the thirteen groups of detection pins 32 can be respectively inserted into the thirteen groups of plugs to be tested 51, and then the cable plug 36 is plugged into the multi-function tester. In this way, all the plugs to be tested 51 on the junction box 5 can be tested at a time, which improves the detection efficiency. Moreover, the thirteen groups of detection pins 32 are pushed by the propulsion cylinder 2 to the same depth of entering the plugs to be tested 51, making the detection operation more standardized and the detection results more accurate.

[0046] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A detection device for a junction box, comprising a base (1) and a detection component (3), characterized in that: A frame (11) is installed on one side of the upper surface of the base (1), and a propulsion cylinder (2) is installed at the bottom of the top plate of the frame (11); The output shaft of the propulsion cylinder (2) is arranged vertically downward and a receiving plate (21) is installed at the bottom; Two support columns (22) are respectively installed at the bottom of the receiving plate (21) along the two lateral edges of the base (1); The detection assembly (3) is mounted on the bottom ends of the two support columns (22), and the detection assembly (3) includes a PCB board (31) mounted on the bottom ends of the two support columns (22), and thirteen groups of detection pins (32) are arranged and mounted on the bottom end of the PCB board (31); Two limit blocks (4) are installed on the upper surface of the base (1) at intervals along the horizontal direction of the base (1), a junction box (5) is clamped between the two limit blocks (4), and thirteen groups of test plugs (51) are arranged on the upper end of the junction box (5); The thirteen groups of detection pins (32) respectively correspond to the thirteen groups of plugs to be tested (51).

2. The detection device for a junction box according to claim 1, characterized in that: A test plug (33) is sleeved on the outer wall of each group of detection pins (32), and a mounting plate (34) is sleeved on the outer side wall of the test plug (33).

3. The detection device for a junction box according to claim 2, characterized in that: Thirteen through holes are arranged vertically along the bottom platform (1) on the upper surface of the mounting plate (34), and the mounting plate (34) is sleeved on the outer side walls of the thirteen test plugs (33) through the thirteen through holes.

4. The detection device for a junction box according to claim 3, characterized in that: Positioning holes (35) are provided on the upper surface of the mounting plate (34) and extend downwardly through both sides of the base (1) in a lateral direction.

5. The detection device for a junction box according to claim 4, characterized in that: The upper surfaces of the two limit blocks (4) are both provided with limit rods (41), and the two limit rods (41) respectively penetrate the mounting plate (34) through two positioning holes (35), and the mounting plate (34) is slidably connected to the limit rods (41).

6. The detection device for a junction box according to claim 1, characterized in that: The output end of the PCB board (31) is equipped with a cable plug (36).

7. The detection device for a junction box according to claim 1, characterized in that: The opposing surfaces of the two limit blocks (4) are each provided with a limit slot (42).

8. The detection device for a junction box according to claim 7, characterized in that: The upper surface of the junction box (5) is respectively fitted with the inner top walls of the two limiting grooves (42) at the edges on both sides of the base (1) that are opposite to each other in the transverse direction.

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