Multi-angle combined line scanning light source
By combining multi-angle line scanning light sources and utilizing three groups of lamp beads and optical components, the image quality and clarity issues caused by a single light source are solved, achieving high-precision image acquisition and detail capture.
Patent Information
- Application Number
- CN202422993223.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-05
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2034-12-05
AI Technical Summary
Existing line scan light sources use a single light source to capture images, which affects image quality and clarity. Especially when processing highly reflective or low-contrast objects, it is difficult to avoid the effects of reflections and shadows.
It adopts a multi-angle combined line scanning light source, through the arrangement and combination of three groups of lamp beads, using different light sources to scan at multiple angles and lighting conditions, combined with a semi-reflective and semi-transparent beam splitter, a curved reflector and a semi-circular focusing rod to provide multi-dimensional information capture and image clarity improvement.
It effectively reduces reflection interference in the image and improves image clarity, especially when detecting surface defects or tiny details of objects. It can obtain more information, ensure that each image is accurately aligned, and avoid light source timing disorder.
Smart Images

Figure CN223377582U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of line-scanning light sources, in particular to a multi-angle combined line-scanning light source. Background Art
[0002] A line scan light source is a light source used in line scan cameras or line scan sensors. It typically emits a light beam in the form of a strip or line. It is designed to illuminate a specific line of the object to be inspected, thereby achieving high-precision image acquisition. Line scan light sources are widely used in industrial visual inspection, print quality monitoring, surface defect detection and other fields. They can provide uniform illumination, ensuring image quality and scanning accuracy. However, existing line scan light sources generally can only acquire images using a single light source. A single light source may not provide uniform illumination, resulting in overexposure or underexposure in certain areas, thus affecting image quality. This is especially true when processing highly reflective or low-contrast objects. Line scan light sources generally have a fixed lighting direction, and in some cases, reflections or shadows may not be avoided, affecting image clarity and detail capture.
[0003] In view of this, we propose a multi-angle combined line scanning light source. Utility Model Content
[0004] In response to the above-mentioned shortcomings of the existing technology, the utility model provides a multi-angle combined line scanning light source, which can effectively solve the problem that the existing technology uses a single light source to collect images, affecting image quality, image clarity and detail capture.
[0005] In order to achieve the above objectives, the present invention is implemented through the following technical solutions:
[0006] The utility model provides a multi-angle combined line scanning light source, comprising a shell and side panels fixedly mounted on both sides of the shell, wherein a bracket is fixedly mounted on the inner cavity side wall of the shell;
[0007] The inner cavity side wall of the bracket is fixedly mounted with a first fixing plate, a first row of lamp beads is fixedly mounted on one side of the first fixing plate, two groups of symmetrically distributed second rows of lamp beads are arranged below the first row of lamp beads, and two groups of symmetrically distributed third rows of lamp beads are further arranged below the two groups of second rows of lamp beads;
[0008] A light concentrating component is further provided inside the bracket, and the light concentrating component is also provided inside the shell.
[0009] Furthermore, the focusing member includes a full-circle focusing rod fixedly mounted on the side wall of the inner cavity of the bracket, and the full-circle focusing rod is arranged on a side of the first lamp bead row away from the first fixing plate;
[0010] The inner cavity side wall of the bracket is also fixedly mounted with an inclined beam splitter.
[0011] Furthermore, the light concentrating member further includes two groups of symmetrically distributed second fixing plates, and the two groups of second fixing plates are both inclined, and the sides of the two groups of second fixing plates close to each other are fixedly mounted on one side of the second lamp bead row;
[0012] Two groups of symmetrically distributed arc reflectors are fixedly mounted on the inner cavity sidewall of the bracket, and the two groups of arc reflectors are respectively arranged corresponding to the two groups of second lamp bead rows.
[0013] Furthermore, two sets of symmetrically distributed third fixing plates are fixedly mounted on the inner cavity sidewall of the bracket, and both sets of third fixing plates are arranged at an angle, and the sides of the two sets of third fixing plates close to each other are fixedly mounted on one side of the third lamp bead row;
[0014] Two groups of symmetrically distributed semicircular focusing rods are also fixedly installed on the inner cavity side wall of the bracket, and the two groups of semicircular focusing rods are respectively arranged corresponding to the two groups of third lamp bead rows.
[0015] Furthermore, a plurality of cooling fans are fixedly mounted on the inner cavity sidewall of the shell, and the other sides of the plurality of cooling fans are fixedly mounted on the surface of the bracket.
[0016] Furthermore, a plurality of groups of outlet connectors are fixedly mounted on the inner cavity sidewall of the housing, and one end of each of the plurality of groups of outlet connectors is fixedly passed through the housing;
[0017] An amplification lens is also fixedly mounted on the inner cavity side wall of the shell.
[0018] Compared with the known public technologies, the technical solution provided by this utility model has the following beneficial effects:
[0019] The utility model can capture more dimensional information in a single motion scan by using three different light sources in the first row of lamp beads, two groups of second rows of lamp beads, and two groups of third rows of lamp beads. Different light sources provide light of different wavelengths, which can illuminate the surface of the object from multiple angles, reduce shadow and reflection problems, especially when the surface of the object has texture, wrinkles or different materials, and can better restore the details. The three groups of light sources scan at different shooting angles and lighting conditions, which can effectively reduce the reflection interference in the image and improve the clarity of the image, especially when detecting surface defects or tiny details of the object, and can obtain more information. At the same time, the stroboscopic technology of the three groups of light sources enables the three images taken each time to be accurately aligned during the movement of the object, ensuring that the illumination effect of each light source does not interfere with each other and avoiding timing confusion between different light sources. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be derived from these drawings without inventive effort.
[0021] Figure 1 This is a schematic structural diagram of the utility model from a first perspective;
[0022] Figure 2 This is a schematic diagram of the internal component structure of the shell of the present utility model.
[0023] The numbers in the figure represent: 1. Shell; 2. Side panel; 3. Increasing lens; 4. Outlet connector; 5. Cooling fan; 6. Bracket; 7. First fixing plate; 8. Second fixing plate; 9. Third fixing plate; 10. First row of lamp beads; 11. Second row of lamp beads; 12. Third row of lamp beads; 13. Full-circle focusing rod; 14. Arc reflector; 15. Semi-circular focusing rod; 16. Beam splitter. DETAILED DESCRIPTION
[0024] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts are within the scope of protection of the present invention.
[0025] The present invention will be further described below with reference to the embodiments.
[0026] A multi-angle combined line scanning light source includes a housing 1 and side panels 2 fixedly mounted on both sides of the housing 1. A bracket 6 is fixedly mounted on the inner side wall of the housing 1, wherein a first fixing plate 7 is fixedly mounted on the inner side wall of the bracket 6, and a first lamp bead row 10 is fixedly mounted on one side of the first fixing plate 7. Two groups of symmetrically distributed second lamp bead rows 11 are provided below the first lamp bead row 10, and two groups of symmetrically distributed third lamp bead rows 12 are further provided below the two groups of second lamp bead rows 11. A light concentrator is further provided inside the bracket 6, and the light concentrator is also provided inside the housing 1.
[0027] Specifically, the focusing member includes a full-circle focusing rod 13 fixedly mounted on the inner side wall of the bracket 6, and the full-circle focusing rod 13 is arranged on the side of the first lamp bead row 10 away from the first fixing plate 7. The inner side wall of the bracket 6 is also fixedly mounted with a dichroic mirror 16 arranged in an inclined manner. The focusing member also includes two groups of symmetrically distributed second fixing plates 8, and the two groups of second fixing plates 8 are both inclined. The sides of the two groups of second fixing plates 8 close to each other are fixedly mounted on one side of the second lamp bead row 11. The inner side wall of the bracket 6 is also fixedly mounted with two groups of symmetrically distributed second fixing plates 8. Symmetrically distributed curved reflectors 14, and two groups of curved reflectors 14 are respectively arranged corresponding to the two groups of second lamp bead rows 11. The inner cavity side wall of the bracket 6 is also fixedly mounted with two groups of symmetrically distributed third fixing plates 9, and the two groups of third fixing plates 9 are both inclined. The sides of the two groups of third fixing plates 9 close to each other are fixedly mounted on one side of the third lamp bead row 12. The inner cavity side wall of the bracket 6 is also fixedly mounted with two groups of symmetrically distributed semicircular focusing rods 15, and the two groups of semicircular focusing rods 15 are respectively arranged corresponding to the two groups of third lamp bead rows 12;
[0028] Specifically, the first lamp bead row 10 and the two groups of second lamp bead rows 11 and the two groups of third lamp bead rows 12 are all composed of a plurality of groups of lamp beads arranged and combined. The light source emitted by the first lamp bead row 10 fixed on the first fixing plate 7 can pass through the full-circular focusing rod 13, and the beam splitter 16 is semi-reflective and semi-transparent. After the light source passes through the semi-reflective and semi-transparent beam splitter 16, it may be divided into two paths of light, one of which can be reflected by the beam splitter 16. The second lamp bead rows 11 on the two groups of second fixing plates 8 are tunnel lights, and the emitted light source can be reflected by the two groups of arc reflectors 14 into uniform light. The third lamp bead rows 12 on the two groups of third fixing plates 9 are low-angle light sources, and the light source can be refracted by the two groups of semi-circular focusing rods 15.
[0029] Furthermore, several groups of cooling fans 5 are fixedly mounted on the inner side wall of the housing 1, and the other sides of the several groups of cooling fans 5 are fixedly mounted on the surface of the bracket 6. Several groups of outlet connectors 4 are fixedly mounted on the inner side wall of the housing 1, and one end of the several groups of outlet connectors 4 is fixedly passed through the housing 1. An amplification lens 3 is also fixedly mounted on the inner side wall of the housing 1.
[0030] Specifically, since multiple groups of lamp beads are arranged in the shell 1, the temperature of the lamp beads is relatively high when irradiated. Therefore, the heat generated inside can be quickly exchanged through multiple groups of cooling fans 5 arranged inside the shell 1, and the lamp beads and other related internal components can be cooled and cooled. At the same time, the outlet connector 4 provided can be used to fix the light source connection line to prevent the connector from falling off, and the enhancement lens 3 installed on the shell 1 can play a dust-proof role.
[0031] The working principle of the present invention is as follows: the first lamp bead row 10 and the two groups of second lamp bead rows 11 and the two groups of third lamp bead rows 12 are all composed of a plurality of groups of lamp beads arranged and combined. The light source emitted by the first lamp bead row 10 fixed on the first fixed plate 7 can pass through the full-circle focusing rod 13, and the beam splitter 16 is semi-reflective and semi-transparent. After the light source passes through the semi-reflective and semi-transparent beam splitter 16, it may be divided into two paths of light, one of which can be reflected by the beam splitter 16. The second lamp bead rows 11 on the two groups of second fixed plates 8 are tunnel lights, and the emitted light source can be reflected by the two groups of arc reflectors 14 into uniform light. The third lamp bead rows 12 on the two groups of third fixed plates 9 are low-angle light sources. The light source can be refracted by the two groups of semi-circular focusing rods 15, and the light source through the three groups of combined light sources. , more dimensions of information can be captured in a single motion scan. Different light sources provide light of different wavelengths, which can illuminate the surface of an object from multiple angles. The three groups of light sources scan at different shooting angles and lighting conditions, which can effectively reduce reflection interference in the image and improve image clarity. At the same time, the stroboscopic technology of the three groups of light sources enables the three images taken each time to be accurately aligned during the movement of the object, ensuring that the illumination effect of each light source does not interfere with each other, avoiding timing confusion between different light sources, and the amplifying lens 3 not only plays a dust-proof role, but also the light source emitted by the first group of lamp beads 12, one of which is reflected by the beam splitter 16, and one of the light sources can pass through the amplifying lens 3, and the amplifying lens 3 can reduce mirror reflection and increase the transmittance of light.
[0032] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements will not cause the essence of the corresponding technical solutions to deviate from the protection scope of the technical solutions of the various embodiments of the present invention.
Claims
1. A multi-angle combined line scanning light source, characterized in that: include: A shell (1) and side panels (2) fixedly mounted on both sides of the shell (1); a bracket (6) fixedly mounted on the inner cavity side wall of the shell (1); A first fixing plate (7) is fixedly mounted on the inner cavity side wall of the bracket (6); a first lamp bead row (10) is fixedly mounted on one side of the first fixing plate (7); two groups of symmetrically distributed second lamp bead rows (11) are arranged below the first lamp bead row (10); and two groups of symmetrically distributed third lamp bead rows (12) are further arranged below the two groups of second lamp bead rows (11); A light concentrator is also provided inside the bracket (6), and the light concentrator is also provided inside the housing (1).
2. The multi-angle combined line scanning light source according to claim 1, characterized in that: The light concentrator comprises a full-circle light concentrating rod (13) fixedly mounted on the inner cavity side wall of the bracket (6), and the full-circle light concentrating rod (13) is arranged on a side of the first lamp bead row (10) away from the first fixing plate (7); A beam splitter (16) arranged in an inclined manner is also fixedly mounted on the inner cavity side wall of the bracket (6).
3. The multi-angle combined line scanning light source according to claim 2, characterized in that: The light concentrator also includes two groups of symmetrically distributed second fixing plates (8), and the two groups of second fixing plates (8) are both arranged in an inclined manner, and the sides of the two groups of second fixing plates (8) close to each other are fixedly installed on one side of the second lamp bead row (11); Two groups of symmetrically distributed arc reflectors (14) are also fixedly mounted on the inner cavity sidewall of the bracket (6), and the two groups of arc reflectors (14) are respectively arranged corresponding to the two groups of second lamp bead rows (11).
4. The multi-angle combined line scanning light source according to claim 3, characterized in that: Two sets of symmetrically distributed third fixing plates (9) are also fixedly mounted on the inner cavity side wall of the bracket (6), and both sets of third fixing plates (9) are arranged in an inclined manner, and the sides of the two sets of third fixing plates (9) that are close to each other are fixedly mounted on one side of the third lamp bead row (12); Two groups of symmetrically distributed semicircular focusing rods (15) are fixedly mounted on the inner cavity side wall of the bracket (6), and the two groups of semicircular focusing rods (15) are respectively arranged corresponding to the two groups of third lamp bead rows (12).
5. The multi-angle combined line scanning light source according to claim 4, characterized in that: Several groups of cooling fans (5) are fixedly mounted on the inner cavity side wall of the housing (1), and the other sides of the several groups of cooling fans (5) are fixedly mounted on the surface of the bracket (6).
6. The multi-angle combined line scanning light source according to claim 5, characterized in that: A plurality of groups of outlet connectors (4) are fixedly mounted on the inner cavity side wall of the housing (1), and one end of each of the plurality of groups of outlet connectors (4) is fixedly passed through the housing (1); An amplification lens (3) is also fixedly mounted on the inner cavity side wall of the housing (1).
Citation Information
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