Battery and electric equipment
By setting up a plug-in slot on the battery beam to install the electronic control module, the problem of low space utilization in the battery box is solved, and the battery volume energy density is improved and the safety of the electronic control module is enhanced.
Patent Information
- Application Number
- CN202422507179.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-16
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2034-10-16
AI Technical Summary
In the prior art, a separate space for installing the BMS needs to be reserved in the battery box, resulting in low space utilization and reduced volume energy density of the battery.
The electronic control module is installed by setting a plug-in slot on the crossbeam of the battery, and the space between the crossbeam and the top plate is used to accommodate the electronic control module, ensuring that the distance between the electronic control module and the top plate is greater than the distance between the battery module and the top plate, so that no additional box height is required.
The space utilization rate in the box is improved, the volume energy density of the battery is enhanced, and the safety and reliability of the electronic control module are improved.
Smart Images

Figure CN223378230U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of battery technology, and specifically to a battery and electrical equipment. Background Art
[0002] A battery includes a housing, along with battery modules and a battery management module (BMS) housed within the housing. The BMS is also known in the art as a BMS. In the prior art, a separate space within the housing is reserved for the BMS, which occupies a significant amount of space and reduces the battery's volumetric energy density. Utility Model Content
[0003] Based on this, it is necessary to provide a battery and electrical equipment that can improve space utilization and thus increase volume energy density to address the above problems.
[0004] A battery comprising:
[0005] The box body has a receiving cavity, a bottom plate and a top plate, wherein the bottom plate and the top plate serve as two side walls of the receiving cavity in the first direction respectively;
[0006] a crossbeam, disposed on one side of the bottom plate and facing the top plate along the first direction, and dividing the receiving cavity into a first sub-receiving cavity and a second sub-receiving cavity by at least one crossbeam, and having a recessed insertion groove on one side of the crossbeam facing the top plate along the first direction;
[0007] a battery module, wherein the battery module is disposed in both the first sub-accommodation cavity and the second sub-accommodation cavity; and
[0008] An electric control module, part of which is inserted into the plug-in slot, and the remaining part protrudes between the crossbeam and the top plate, and the distance between the electric control module and the top plate is greater than or equal to the distance between the battery module and the top plate.
[0009] In some embodiments, the crossbeam extends along the second direction and is connected to the box body, the first sub-receiving cavity and the second sub-receiving cavity are respectively located on two sides of the crossbeam along the third direction, and the first direction, the second direction and the third direction are perpendicular to each other;
[0010] In the third direction, the width of the plug slot is at least 6 mm larger than the width of the electric control module;
[0011] In the second direction, the length of the plug-in slot is at least 14 mm greater than the length of the electric control module.
[0012] In some embodiments, mounting ears are oppositely provided on two sides of the electric control module along the second direction, and the mounting ears are fixedly mounted on a side of the beam facing the top plate along the first direction.
[0013] In some embodiments, a distance H1 from the mounting ear to the side of the electric control module facing the base plate satisfies: 1 / 3H≤H1≤2 / 3H; wherein H represents the height dimension of the electric control module in the first direction.
[0014] In some embodiments, the battery further includes reinforcing ribs fixedly connected to the electronic control module and the mounting ears, respectively.
[0015] In some embodiments, a thickness dimension T of the reinforcing rib along the third direction satisfies: 1.5 mm ≤ T ≤ 2.5 mm.
[0016] In some embodiments, there are multiple reinforcing ribs connected to the same mounting ear, and the multiple reinforcing ribs are arranged at intervals along the third direction.
[0017] In some embodiments, the electric control module is provided with a plug-in component on at least one side in the third direction, and the plug-in component is located on a portion of the electric control module outside the plug-in slot;
[0018] The battery further includes a wiring harness arranged in the receiving cavity, and the wiring harness is plugged into the connector.
[0019] In some embodiments, the connector has an insertion port for allowing the wire harness to be inserted into or removed from the connector along the third direction.
[0020] An electrical device comprises the battery described in any one of the above embodiments.
[0021] The batteries and electrical equipment described above utilize the slots on the crossbeams to mount the electronic control modules. The existing space between the crossbeams and the top plate accommodates the portion of the electronic control modules located outside the slots. Furthermore, the spacing between the electronic control modules and the top plate is greater than or equal to the spacing between the battery modules and the top plate, eliminating the need to increase the height of the housing in the first direction. This eliminates the need to reserve additional space within the housing for mounting the electronic control modules, significantly improving space utilization within the housing and facilitating higher volumetric capacity density for the batteries. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 This is a schematic diagram of the structure of a battery in one embodiment of the present application (the top plate is omitted);
[0023] Figure 2 for Figure 1 Schematic diagram of the battery structure shown (top plate and battery module omitted);
[0024] Figure 3 for Figure 1 a cross-sectional view of the battery shown;
[0025] Figure 4 for Figure 3 A partial enlarged view of the battery at position A is shown;
[0026] Figure 5 for Figure 1 The assembly structure diagram of the battery beam and the electronic control module shown;
[0027] Figure 6 for Figure 5 A side view of the electronic control module shown is of a reinforcing rib located on the same side of the electronic control module;
[0028] Figure 7 for Figure 5 The structural diagram of the beam shown;
[0029] Figure 8 for Figure 5 The front view of the electronic control module is shown. DETAILED DESCRIPTION
[0030] To make the above-mentioned objects, features, and advantages of the present application more clearly understood, the specific embodiments of the present application are described in detail below with reference to the accompanying drawings. The following description sets forth many specific details to facilitate a full understanding of the present application. However, the present application can be implemented in many other ways than those described herein, and those skilled in the art can make similar improvements without violating the scope of the present application. Therefore, the present application is not limited to the specific embodiments disclosed below.
[0031] In the description of the present application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.
[0032] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of such features. Throughout the description of this application, "plurality" means at least two, for example, two, three, etc., unless otherwise specifically defined.
[0033] In this application, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection or electrical connection; direct connection or indirect connection through an intermediate medium; internal communication between two elements or interaction between two elements, unless otherwise specified. Those skilled in the art will understand the specific meanings of the above terms in this application based on specific circumstances.
[0034] In this application, unless otherwise expressly specified or limited, when a first feature is "above" or "below" a second feature, it may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Furthermore, when a first feature is "above," "above," or "above" a second feature, it may mean that the first feature is directly above or diagonally above the second feature, or simply means that the first feature is at a higher level than the second feature. When a first feature is "below," "below," or "below" a second feature, it may mean that the first feature is directly below or diagonally below the second feature, or simply means that the first feature is at a lower level than the second feature.
[0035] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it may be directly on the other element or there may be an intermediate element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be an intermediate element. The terms "vertical," "horizontal," "upper," "lower," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only implementation methods.
[0036] See also Figures 1 to 4The present application provides a battery, including a box body 10, a crossbeam 20, a battery module 30 and an electronic control module 40. The box body 10 has a receiving cavity 11, a bottom plate 12 and a top plate 13. The bottom plate 12 and the top plate 13 respectively serve as the two side walls of the receiving cavity 11 in the first direction X1, that is, the bottom plate 12 and the top plate 13 are arranged at intervals along the first direction X1, and the receiving cavity 11 is located between the bottom plate 12 and the top plate 13. The crossbeam 20 is received in the receiving cavity 11 and is fixedly connected to the side of the bottom plate 12 facing the top plate 13 along the first direction X1. The crossbeam 20 divides the receiving cavity 11 into a first sub-receiving cavity 110 and a second sub-receiving cavity 112, and the battery module 30 is provided in each of the first sub-receiving cavity 110 and the second sub-receiving cavity 112. A recessed plug-in slot 21 (see FIG. 2 ) is provided on the surface of the side of the crossbeam 20 facing the top plate 13 along the first direction X1. Figure 5 ). Part of the electronic control module 40 is inserted into the insertion slot 21, and the remaining portion of the electronic control module 40 protrudes between the crossbeam 20 and the top plate 13. The distance between the electronic control module 40 and the top plate 13 is greater than or equal to the distance between the battery module 30 and the top plate 13. It should be noted that the electronic control module 40 can be a BMS (Battery Management System). Of course, in other embodiments, the electronic control module 40 can also be other electrical components, which is not limited here.
[0037] The battery described above utilizes the insertion slots 21 on the crossbeam 20 to mount the electronic control module 40. The existing space between the crossbeam 20 and the top plate 13 accommodates the portion of the electronic control module 40 outside the insertion slots 21. Furthermore, the spacing between the electronic control module 40 and the top plate 13 is greater than or equal to the spacing between the battery module 30 and the top plate 13. This eliminates the need to increase the height of the housing 10 in the first direction X1. This eliminates the need to reserve additional space within the housing 10 for mounting the electronic control module 40, significantly improving space utilization within the housing 10 and facilitating higher volumetric capacity density of the battery.
[0038] It should be noted that since the crossbeam 20 is located between the first sub-containment cavity 110 and the second sub-containment cavity 112, the electronic control module 40 is installed on the crossbeam 20, so that the electronic control module 40 is roughly located in the middle of the box body 10, avoiding the electronic control module 40 being located at the edge of the box body 10, thereby avoiding the phenomenon of the electronic control module 40 being damaged due to collision of the box body 10, which is beneficial to improving the safety and reliability of the electronic control module 40.
[0039] It should also be noted that the number of the beams 20 can be one or more, and the number of the electronic control modules 40 can also be one or more, which is not limited here. Figure 1In the illustrated embodiment, there is one crossbeam 20 and two electronic control modules 40. Two insertion slots 21 are defined on one side of the crossbeam 20, along the first direction X1, facing the top plate 13. These two insertion slots 21 are spaced apart along the longitudinal extension of the crossbeam 20 (i.e., the second direction X2). The two electronic control modules 40 are inserted into these two insertion slots 21, respectively.
[0040] Specifically, in this embodiment, the crossbeam 20 extends longitudinally along the second direction X2 and is fixedly connected to the bottom plate 12 of the housing 10. The first sub-cavity 110 and the second sub-cavity 112 are located on either side of the crossbeam 20 in the third direction X3. That is, the first sub-cavity 110, the crossbeam 20, and the second sub-cavity 112 are arranged sequentially along the third direction X3. The first, second, and third directions X1, X2, and X3 are perpendicular to each other. In the third direction X3, the width of the plug slot 21 is at least 6 mm larger than the width of the electronic control module 40. In the second direction X2, the length of the plug slot 21 is at least 14 mm larger than the length of the electronic control module 40. By designing the plug slot 21 to be sufficiently wide in the third direction X3 and sufficiently long in the second direction X2, the electronic control module 40 can be smoothly inserted into the plug slot 21, avoiding insertion difficulties and significantly reducing assembly difficulty.
[0041] Specifically in the embodiment, the box body 10 also includes multiple side panels 14, each of which is connected between the top panel 13 and the bottom panel 12, and is connected in sequence, so that each side panel 14, the top panel 13 and the bottom panel 12 together enclose the above-mentioned receiving cavity 11.
[0042] See Figures 5 to 8 Specifically, in this embodiment, the electronic control module 40 is provided with mounting ears 41 on both sides thereof in the second direction X2. Each mounting ear 41 is fixedly mounted on the side of the crossbeam 20 facing the top plate 13 along the first direction X1. Thus, the electronic control module 40 is fixedly connected to the side of the crossbeam 20 facing the top plate 13 via the mounting ears 41 on both sides thereof in the second direction X2, thereby securing the electronic control module 40 relative to the crossbeam 20 and thus achieving assembly between the electronic control module 40 and the crossbeam 20.
[0043] Optionally, each mounting ear 41 is fixed to the side surface of the crossbeam 20 facing the top plate 13 by screws. Specifically, the mounting ear 41 has a mounting hole for the screw to pass through, and the side of the crossbeam 20 facing the top plate 13 has a threaded hole. The screw is passed through the mounting hole of the mounting ear 41 and is threaded into the threaded hole, so that when the screw is tightened, the mounting ear 41 can be locked and fixed to the crossbeam 20.
[0044] It is understandable that the mounting ear 41 is not limited to being fixed by screws. In other embodiments, the mounting ear 41 can also be fixed to the beam 20 by, for example, a snap-fit method. As long as the mounting ear 41 and the beam 20 can be fixed, no limitation is made here.
[0045] It should be noted that the inventors have discovered that the depth to which the electronic control module 40 is inserted into the insertion slot 21 significantly impacts the stability of the connection between the electronic control module 40 and the crossbar 20. To ensure the required stability of the connection between the electronic control module 40 and the crossbar 20, in some embodiments, the distance H1 from each mounting ear 41 to the side of the electronic control module 40 facing the base plate 12 satisfies the following: 1 / 3H ≤ H1 ≤ 2 / 3H, where H represents the height of the electronic control module 40 in the first direction X1. In other words, the insertion depth of the electronic control module 40 into the insertion slot 21 is between 1 / 3 and 2 / 3 of the total height of the electronic control module 40 (i.e., the height in the first direction X1), which helps ensure the required stability of the connection between the electronic control module 40 and the crossbar 20.
[0046] Furthermore, the electronic control module 40 is provided with an orientation mark, which is used to identify the end of the electronic control module 40 for insertion into the insertion slot 21, thereby preventing the electronic control module 40 from being inserted upside down during assembly. It should be noted that the orientation mark can be an arrow, or of course, other graphics that can serve as an identification function, and this is not limited here.
[0047] Furthermore, the battery also includes reinforcing ribs 42 fixedly connected to the electronic control module 40 and the mounting ears 41 respectively, so that the strength of the mounting ears 41 is reinforced by the reinforcing ribs 42, thereby avoiding the electronic control module 40 from shaking significantly relative to the crossbeam 20 or even the mounting ears 41 from breaking during use, thereby further improving the stability of the connection between the electronic control module 40 and the crossbeam 20.
[0048] It should be noted that reinforcing ribs 42 are provided on both sides of the electric control module 40 in the second direction X2, so as to respectively reinforce the mounting ears 41 on both sides of the electric control module 40 in the second direction X2.
[0049] Optionally, a thickness dimension T of each reinforcing rib 42 along the third direction X3 satisfies: 1.5 mm≤T≤2.5 mm, thereby further enhancing the reinforcing effect of the reinforcing rib 42 on the mounting ear 41 .
[0050] Furthermore, there are multiple reinforcing ribs 42 connected to the same mounting ear 41, and the multiple reinforcing ribs 42 are arranged at intervals along the third direction X3. In other words, each mounting ear 41 is reinforced by multiple reinforcing ribs 42 arranged at intervals along the third direction X3, further ensuring the reinforcing effect of the mounting ear 41. Figure 4In the embodiment shown, the number of reinforcing ribs 42 for reinforcing the same mounting ear 41 is four, that is, four reinforcing ribs 42 are provided on both sides of the electronic control module 40 in the second direction X2, respectively reinforcing the mounting ears 41 located on both sides of the electronic control module 40 in the second direction X2.
[0051] In the embodiment of the present application, the electric control module 40 is provided with a connector 43 on at least one side in the third direction X3, and the connector 43 is located on the portion of the electric control module 40 outside the plug slot 21. The battery further includes a wiring harness 50 (see FIG. 1 ) arranged in the receiving cavity 11 (i.e., in the first sub-receiving cavity 110 and / or the second sub-receiving cavity 112). Figure 4 ), the wiring harness 50 is plugged into the connector 43, thereby electrically connecting the electronic control module 40 to the wiring harness 50 via the connector 43, thereby enabling the electronic control module 40 to receive various signals (e.g., current signals, voltage signals, temperature signals, etc.) transmitted by the wiring harness 50. In this way, the space between the electronic control module 40 and the battery module 30 is utilized to accommodate the connector 43, eliminating the need to reserve additional space for accommodating the connector 43 and increasing the height of the housing 10 in the first direction X1 to accommodate the connector 43. This further improves the space utilization within the housing 10 and facilitates increasing the volumetric capacity density of the battery.
[0052] It should be noted that, in some embodiments, the electric control module 40 is provided with one or more connectors 43 on both sides in the third direction X3. Figure 5 As shown, one or more connectors 43 are provided on one side of the electric control module 40 in the third direction X3, and no connector 43 is provided on the other side.
[0053] Furthermore, each connector 43 has a plug-in port (not shown) for inserting or removing the wiring harness 50 along the third direction X3. That is, the plug-in port of the connector 43 faces the adjacent battery module 30 along the third direction X3. Thus, because the wiring harness 50 can be inserted into or removed from the plug-in port of the connector 43 along the third direction X3, the connector 43 and the wiring harness 50 connected thereto only occupy the space between the electronic control module 40 and the battery module 30, and do not need to occupy the space between the electronic control module 40 and the top plate 13. Consequently, there is no need to increase the height of the housing 10 in the first direction X1, further improving the space utilization within the housing 10 and facilitating an increase in the volumetric capacity density of the battery.
[0054] Based on the above-mentioned battery, the present application also provides an electric device. The electric device includes a battery as described in any of the above embodiments, and the electric device uses the battery as a power source. Specifically, the electric device can be a vehicle, a mobile phone, a portable device, a laptop computer, a ship, a spacecraft, an electric toy, an electric tool, and the like. The vehicle can be a fuel vehicle, a gas vehicle, or a new energy vehicle, and the new energy vehicle can be a pure electric vehicle, a hybrid vehicle, or an extended-range vehicle, and the like; the spacecraft includes an airplane, a rocket, a space shuttle, and a spacecraft, and the like; the electric toys include fixed or mobile electric toys, such as game consoles, electric car toys, electric ship toys, and electric airplane toys, and the like; the electric tools include metal cutting electric tools, grinding electric tools, assembly electric tools, and railway electric tools, such as electric drills, electric grinders, electric wrenches, electric screwdrivers, electric hammers, impact drills, concrete vibrators, and electric planers, and the like. The embodiments of the present application do not impose any special restrictions on the above-mentioned electric devices.
[0055] The technical features of the above-mentioned embodiments can be combined arbitrarily. In order to make the description concise, not all possible combinations of the technical features in the above-mentioned embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0056] The above-described embodiments merely represent several implementation methods of the present application. While the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the patent application. It should be noted that a person of ordinary skill in the art may make various modifications and improvements without departing from the spirit of the present application, and these modifications and improvements fall within the scope of protection of the present application. Therefore, the scope of protection of the present patent application shall be determined by the appended claims.
Claims
1. A battery, characterized in that: include: The box body (10) has a receiving cavity (11), a bottom plate (12) and a top plate (13), wherein the bottom plate (12) and the top plate (13) respectively serve as two side walls of the receiving cavity (11) in a first direction (X1); a crossbeam (20) disposed on the bottom plate (12) and on one side thereof facing the top plate (13) along the first direction (X1), and separating the receiving cavity (11) into a first sub-receiving cavity (110) and a second sub-receiving cavity (112) by at least one crossbeam (20); and a concave insertion groove (21) is provided on one side of the crossbeam (20) facing the top plate (13) along the first direction (X1); A battery module (30), wherein the battery module (30) is disposed in both the first sub-accommodation cavity (110) and the second sub-accommodation cavity (112); and An electric control module (40), wherein a portion of the electric control module (40) is inserted into the insertion slot (21), and the remaining portion protrudes between the crossbeam (20) and the top plate (13), and the distance between the electric control module (40) and the top plate (13) is greater than or equal to the distance between the battery module (30) and the top plate (13).
2. The battery according to claim 1, characterized in that The crossbeam (20) extends along a second direction (X2) and is connected to the box body (10); the first sub-accommodation cavity (110) and the second sub-accommodation cavity (112) are respectively located on two sides of the crossbeam (20) along a third direction (X3); the first direction (X1), the second direction (X2), and the third direction (X3) are perpendicular to each other; In the third direction (X3), the width of the plug slot (21) is at least 6 mm larger than the width of the electric control module (40); In the second direction (X2), the length dimension of the plug-in slot (21) is at least 14 mm greater than the length dimension of the electric control module (40).
3. The battery according to claim 2, characterized in that The electric control module (40) is provided with mounting ears (41) on both sides thereof along the second direction (X2), and the mounting ears (41) are fixedly mounted on one side of the crossbeam (20) facing the top plate (13) along the first direction (X1).
4. The battery according to claim 3, characterized in that A distance H1 from the mounting ear (41) to the side of the electric control module (40) facing the base plate (12) satisfies the following relationship: 1 / 3H≤H1≤2 / 3H; wherein H represents the height dimension of the electric control module (40) in the first direction (X1).
5. The battery according to claim 3, characterized in that The battery further comprises reinforcing ribs (42) fixedly connected to the electric control module (40) and the mounting ears (41) respectively.
6. The battery according to claim 5, characterized in that The thickness dimension T of the reinforcing rib (42) along the third direction (X3) satisfies: 1.5 mm ≤ T ≤ 2.5 mm.
7. The battery according to claim 5, characterized in that There are multiple reinforcing ribs (42) connected to the same mounting ear (41), and the multiple reinforcing ribs (42) are arranged at intervals along the third direction (X3).
8. The battery according to claim 2, characterized in that The electric control module (40) is provided with a plug connector (43) on at least one side in the third direction (X3), and the plug connector (43) is located on a portion of the electric control module (40) outside the plug slot (21); The battery further comprises a wiring harness (50) arranged in the receiving cavity (11), and the wiring harness (50) is plugged into the plug connector (43).
9. The battery according to claim 8, characterized in that The connector (43) has a plug interface for inserting or removing the wiring harness (50) along the third direction (X3).
10. An electrical device, characterized in that: Comprising the battery according to any one of claims 1 to 9.