Energy storage battery box and battery box rack

By using a suspension mechanism in the energy storage battery box and the battery box frame to make the back plate and the tray detachable, the problem of having to remove the connector and electronic components when replacing the battery module is solved, and the battery module replacement is made convenient and efficient.

CN223378340UActive Publication Date: 2025-09-23ZHONGJIN PEIKE CONSTR CO LTD
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Patent Information

Application Number
CN202422616219.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-29
Publication Date
2025-09-23
Estimated Expiration
2034-10-29

AI Technical Summary

Technical Problem

In the prior art, when replacing a battery module, connectors and electronic components need to be disassembled, which is time-consuming and labor-intensive, and has low work efficiency.

Method used

An energy storage battery box and battery box rack are designed. The back plate and the tray are detachably connected through a hanging mechanism. The back plate and the protective cover can be removed at the same time. There is no need to disassemble the connector and other electronic components when replacing the battery module.

Benefits of technology

The battery module replacement is convenient and efficient, saving time and effort and improving work efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an energy storage battery box and a battery box frame, the battery box comprises a tray, a back plate and a protective cover, a battery module is placed in the tray, a connector female end is fixedly installed on the side wall of the tray, a connector male end and an electronic device are both installed on the back plate, the protective cover bends and extends to form an overturning edge, a clamping groove is formed in the back plate, and the clamping groove is connected with the battery module. The back plate is installed on the tray through a hanging mechanism, and the hanging mechanism penetrates through the back plate and the side wall of the tray to fix the back plate on the tray. According to the energy storage battery box and the battery box frame disclosed by the utility model, the back plate is separated from the tray and then is detachably connected with the tray through the suspension mechanism, when the battery module is disassembled, the suspension mechanism is disassembled firstly, the back plate and the protective cover are moved away simultaneously, and after the replaced battery module is assembled, the battery module is disassembled and replaced. The back plate and the protective cover are installed on the tray together, the connector and other electronic devices do not need to be disassembled and assembled, and the structure is convenient to disassemble and assemble, time-saving, labor-saving and high in efficiency.
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Description

Technical Field

[0001] The utility model relates to the technical field of power supplies, in particular to an energy storage battery box and a battery box frame. Background Art

[0002] As lithium-ion battery technology matures, its applications in energy storage for communication base stations, homes, and industrial and commercial applications are increasing. Battery modules, as the smallest storage unit, are the foundation of energy storage configurations and are typically used in large numbers. Therefore, simplifying the disassembly and maintenance of battery modules and enclosures to improve efficiency is a crucial yet often overlooked issue.

[0003] In the related art, the battery module is installed in a box, the connector and electronic devices are installed on the box, the connector and some electronic devices are electrically connected to the battery module, and when the battery module needs to be replaced due to issues such as its service life, the connector and some electronic devices need to be disassembled, which is time-consuming, labor-intensive, and has low work efficiency.

[0004] In view of this, it is necessary to provide an energy storage battery box and a battery box rack to solve the above problems. Utility Model Content

[0005] In order to solve the above technical problems, the embodiments of the present invention hope to provide an energy storage battery box and a battery box rack that are easy to disassemble.

[0006] The technical solution of the present utility model is achieved as follows:

[0007] A storage battery box and a battery box rack include a tray, a back plate and a protective cover. A battery module is placed in the tray, a female end of a connector is fixedly mounted on the side wall of the tray, a male end of a connector and electronic components are mounted on the back plate, two opposite side edges of the protective cover are respectively bent and extended to form a flip edge, two opposite side edges of the back plate are respectively formed with a card slot, the flip edge is clamped in the card slot, the back plate is mounted on the tray via a hanging mechanism, and the hanging mechanism passes through the back plate and the side wall of the tray to fix the back plate on the tray.

[0008] Preferably, the suspension mechanism includes a suspension rod and a stop ring, the end of the suspension rod is provided with a non-return hook, one end of the suspension rod with the non-return hook passes through the back plate and the side wall of the tray, the non-return hook is stopped on the inner side of the tray, and the stop ring is axially mounted on the suspension rod and located on the side of the back plate.

[0009] Preferably, the suspension rod is L-shaped.

[0010] Preferably, one end of the suspension rod away from the non-return hook is threaded, and the stop ring is a nut.

[0011] Preferably, the card slot is U-shaped.

[0012] Preferably, a baffle is further provided at the bottom of the slot, and the flip edge is supported on the baffle.

[0013] Preferably, a guide sleeve is further installed on the outer periphery of the female end of the connector, and a guide insert ring is installed on the outer periphery of the male end of the connector. When the male end of the connector and the female end of the connector are assembled, the guide insert ring is inserted into the guide sleeve.

[0014] Preferably, the protective cover is made of acrylic.

[0015] A battery box rack comprises the above-mentioned battery box, and also comprises a support frame, a plurality of brackets and a support plate installed on the support frame, wherein the tray of the battery box is supported on the support plate and is detachably installed on the bracket.

[0016] Preferably, two opposite side edges of the tray are connected to a positioning edge, a limiting groove is provided on the bracket, and the positioning edge is inserted into the limiting groove.

[0017] The energy storage battery box and battery box rack provided by the embodiment of the utility model are configured such that the back plate and the tray are separated and then detachably connected to the tray through a hanging mechanism. When removing the battery module, the hanging mechanism is first removed, and the back plate and the protective cover are removed at the same time. After the replacement battery module is installed, the back plate and the protective cover are installed on the tray together without the need to disassemble the connector and other electronic components. This structure is easy to assemble and disassemble, saves time and effort, and is highly efficient. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 A schematic structural diagram of the energy storage battery box provided by the utility model;

[0019] Figure 2 for Figure 1 A partial structural diagram of the energy storage battery box from another angle shown;

[0020] Figure 3 for Figure 2 The structural diagram of the suspension rod shown;

[0021] Figure 4 A schematic diagram of the structure of the battery box frame provided by the utility model;

[0022] Figure 5 for Figure 4 A cross-sectional view of a portion of the battery box frame is shown. DETAILED DESCRIPTION

[0023] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts shall fall within the scope of protection of the present invention.

[0024] Please refer to Figure 1 and Figure 2 The energy storage battery box includes a tray 1, a back plate 2, and a protective cover 3. The battery module is placed in the tray 1. The female connector end 4 is fixedly mounted on the side wall of the tray 1 and electrically connected to the battery module. The male connector end 5 and the electronic components are both mounted on the back plate 2. The two opposite sides of the protective cover 3 are respectively bent and extended to form a flip edge 31. The two opposite sides of the back plate 2 are respectively formed with a card slot 21. The flip edge 31 is fixed in the card slot 21 so that the protective cover 3 can be plugged into the back plate 2 in a pluggable manner and form a whole with the back plate 2. The back panel 2 is mounted on the tray 1 via a suspension mechanism 6, which passes through the back panel 2 and the side walls of the tray 1 to fix the back panel 2 on the tray 1. Therefore, by forming a separation mode between the back panel 2 and the tray 1 and then creating a detachable connection with the tray 1 via the suspension mechanism 6, when removing the battery module, the suspension mechanism 6 is first removed, and the back panel 2 and the protective cover 3 are removed at the same time. After installing the replaced battery module, the back panel 2 and the protective cover 3 are installed together on the tray 1 without disassembling connectors and other electronic components. This structure is easy to disassemble and assemble, saves time and effort, and is highly efficient.

[0025] It is worth mentioning that the tray 1 is square in shape and is made of welded steel plates, and its two opposite side plates are hollow structures to reduce the overall weight of the tray 1.

[0026] like Figure 2 and Figure 3As shown, specifically, in this embodiment, the hanging mechanism 6 includes a hanging rod 61 and a stop ring 63. The end of the hanging rod 61 is provided with a non-return hook 611. One end of the hanging rod 61 with the non-return hook 611 passes through the back plate 2 and the side wall of the tray 1. The non-return hook 611 is stopped on the inner side surface of the tray 1. The stop ring 63 is axially mounted on the hanging rod 61 and is located on the side surface of the back plate 2. A through hole is formed on the side wall of the tray 1 close to the back plate 2. The back plate 2 also has a through hole. After the end of the hanging rod 61 with the non-return hook 611 is inserted into the through hole, it is rotated 90 degrees counterclockwise or clockwise so that the non-return hook 611 hooks the inner wall surface of the side wall of the tray 1. Finally, the stop ring 63 is fixed to position the hanging rod 61.

[0027] See also Figure 3 Furthermore, the hanging rod 61 is L-shaped. The non-return hook 611 and the rod body of the hanging rod 61 form an L-shaped whole, wherein the hanging rod 61 is formed by bending.

[0028] Furthermore, the end of the suspension rod 61 and the stop ring 63 are connected by threads. Specifically, the end of the suspension rod 61 away from the non-return hook 611 is threaded, and the stop ring 63 is a nut. The nut is screwed on the screw to fix it on the back plate 2.

[0029] The backplane 2 is made of steel plate. A battery energy network card, NBMU, fan, and connector male end 5 are provided on the backplane 2. The backplane 2 and tray 1 are separated. The backplane 2 is detachably fixed to the tray 1 through the suspension mechanism 6. The connector female end 4 is installed on the tray 1. The connector integrates the acquisition interface and the power interface. The power interface connects the positive and negative poles of the battery module, and the acquisition interface connects the temperature and voltage acquisition harness of the battery module. This type of electrical connection scheme for electronic devices can achieve electrical connection with the battery module even when the backplane is separated. The card slot 21 is integrally formed with the backplane 2. The card slot 21 is formed by bending the side of the backplane 2. Specifically, the card slot 21 is U-shaped. The interior of the U-shaped slot has a certain installation space so that the flip edge can be inserted into the card slot 21. In this way, the protective cover 3 can be connected to the backplane 2 as a whole, and installation and removal are more convenient. When replacing the battery module, simply remove the suspension mechanism 6 and take off the back plate 2. After installing the new battery, install the back plate 2 and the protective cover 3 together on the side wall of the tray 1 through the suspension mechanism 6.

[0030] It should be noted that in this embodiment, the slot 21 and the flip edge 31 are formed by an interference fit. Of course, in another preferred embodiment, a baffle is further provided at the bottom of the slot 21, and the flip edge 31 is supported on the baffle. The baffle is installed at the bottom of the slot 21. When the protective cover 3 is inserted into the back plate 2, the baffle further secures the protective cover 3 to prevent it from falling.

[0031] like Figure 2 As shown, as another preferred embodiment of this embodiment, in order to make the female and male ends of the connector smoother when inserted and connected, a guide sleeve 7 is further installed on the outer periphery of the female end 4 of the connector, and a guide insert ring 8 is installed on the outer periphery of the male end 5 of the connector. When the male end 5 of the connector is assembled with the female end 4 of the connector, the guide insert ring 8 is inserted into the guide sleeve 7. Therefore, when the male end of the connector is inserted into the female end, the guide sleeve 7 and the guide insert ring 8 can play a guiding role, thereby improving the installation and connection speed.

[0032] Specifically, the protective cover 3 effectively isolates the electronic components on the back panel 2. Made of a transparent material, the protective cover 3 clearly displays the electronic components mounted on the back panel 2 and the connection status of the connector male end 5. Preferably, the protective cover 3 is made of acrylic. Acrylic is an insulating material and provides a certain safety benefit. It is worth noting that, since a fan is installed on the back panel 2 to cool the batteries, several ventilation holes are provided on the protective cover 3 at positions corresponding to the fan.

[0033] Please refer to Figure 4 and Figure 5 The present invention also provides a battery box rack, comprising the above-mentioned battery box, a support frame 10, a plurality of brackets 20 and a support plate 30 mounted on the support frame 10, wherein the tray 1 of the battery box is supported on the support plate 30 and is detachably mounted on the bracket 20. Multiple battery boxes can be placed on the support frame 10 to improve the convenience of large energy storage requirements.

[0034] Furthermore, two opposite sides of the tray 1 are connected to a positioning edge 11, and a limiting groove 201 is provided on the bracket 20. The positioning edge 11 is inserted into the limiting groove 201 to form a detachable connection between the tray 1 and the tray 1. In this way, the number of battery boxes installed on the battery rack can be flexibly changed according to the energy storage requirements, which is more convenient to use.

[0035] The energy storage battery box and battery box rack provided by the embodiment of the present invention are configured such that the back plate 2 and the tray 1 are separated and then detachably connected to the tray 1 through a suspension mechanism 6. When disassembling the battery module, the suspension mechanism 6 is first removed, and the back plate 2 and the protective cover 3 are removed at the same time. After installing the replaced battery module, the back plate 2 and the protective cover 3 are installed together on the tray 1 without the need to disassemble the connector and other electronic components. This structure is easy to assemble and disassemble, saves time and effort, and is highly efficient.

[0036] The above description is merely a specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any changes or substitutions that can be easily conceived by a person skilled in the art within the technical scope disclosed in the present invention should be included in the scope of protection of the present invention. Therefore, the scope of protection of the present invention should be based on the scope of protection of the claims.

Claims

1. An energy storage battery box, characterized in that: It includes a tray, a back panel and a protective cover. The battery module is placed in the tray. The female end of the connector is fixedly mounted on the side wall of the tray. The male end of the connector and the electronic components are both mounted on the back panel. The two opposite sides of the protective cover are respectively bent and extended to form a flip edge. The two opposite sides of the back panel are respectively formed with a card slot. The flip edge is clamped in the card slot. The back panel is mounted on the tray through a hanging mechanism. The hanging mechanism passes through the back panel and the side wall of the tray to fix the back panel on the tray.

2. The energy storage battery box according to claim 1, characterized in that: The suspension mechanism includes a suspension rod and a stop ring. The end of the suspension rod is provided with a non-return hook. One end of the suspension rod with the non-return hook passes through the back plate and the side wall of the tray. The non-return hook is stopped on the inner side of the tray. The stop ring is axially mounted on the suspension rod and is located on the side of the back plate.

3. The energy storage battery box according to claim 2, characterized in that: The suspension rod is L-shaped.

4. The energy storage battery box according to claim 2, characterized in that: One end of the suspension rod away from the non-return hook is threaded, and the stop ring is a nut.

5. The energy storage battery box according to claim 1, characterized in that: The card slot is U-shaped.

6. The energy storage battery box according to claim 1, characterized in that: A baffle is further provided at the bottom of the slot, and the flip edge is supported on the baffle.

7. The energy storage battery box according to claim 1, characterized in that: A guide sleeve is further installed on the outer periphery of the female end of the connector, and a guide insert ring is installed on the outer periphery of the male end of the connector. When the male end of the connector and the female end of the connector are assembled, the guide insert ring is inserted into the guide sleeve.

8. The energy storage battery box according to claim 1, characterized in that: The protective cover is made of acrylic.

9. A battery box rack, comprising the energy storage battery box according to any one of claims 1 to 8, characterized in that: It also includes a support frame, a plurality of brackets and a support plate installed on the support frame, and the tray is supported on the support plate and is detachably installed on the bracket.

10. The battery box rack according to claim 9, characterized in that: Two opposite side edges of the tray are connected with a positioning edge, and a limiting groove is provided on the bracket, and the positioning edge is inserted into the limiting groove.