Split-type frequency converter

The split design and the corrugated heat-conducting surface combined with the fan cooling fin structure solve the problems of poor heat dissipation and difficult disassembly of the inverter, achieving efficient heat dissipation and easy maintenance.

CN223379059UActive Publication Date: 2025-09-23CHONGQING GUOYUAN CONTAINER TERMINAL CO LTD
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Patent Information

Application Number
CN202422523926.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-18
Publication Date
2025-09-23
Estimated Expiration
2034-10-18

AI Technical Summary

Technical Problem

The heat dissipation design of existing inverters causes the shell volume to increase, and the heat cannot be completely dissipated, which affects the use effect. It is also difficult to disassemble and has low maintenance efficiency.

Method used

It adopts a split design, with the shell and the heat sink separated. The PCBA board is installed in the installation cavity of the heat sink base. The inner wall is provided with a corrugated heat conduction surface. The heat is transferred to the heat sink base through heat conduction and dissipated to the outside. At the same time, the fan drives the air through the heat sink fins to dissipate heat and reduce dust entry.

Benefits of technology

It improves the heat dissipation effect of the inverter, reduces the difficulty of disassembly, improves maintenance efficiency, and avoids failures caused by heat accumulation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of frequency converters, and particularly relates to a split-type frequency converter, which comprises a shell, a PCBA (printed circuit board assembly) arranged in the shell and a heat dissipation base, the shell is connected onto the heat dissipation base, the surface of the heat dissipation base is provided with an installation cavity for installing the PCBA, and the PCBA is arranged in the installation cavity. And a corrugated heat conduction surface for increasing the heat conduction area is arranged on the inner side wall of the mounting cavity. The heat generated in the operation process of the PCBA board can be conducted and transmitted to the heat dissipation base through the corrugated heat conduction surface and the installation cavity, and is dissipated to the outside through the heat dissipation base, so that the heat dissipation effect of the frequency converter is improved, and faults caused by heat accumulation are avoided; and meanwhile, the shell and the heat dissipation base are independently mounted, so that the dismounting difficulty of the frequency converter can be greatly reduced, and the maintenance efficiency of the frequency converter is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of frequency converters, and in particular relates to a split-type frequency converter. Background Art

[0002] The gantry crane remote control operation simulation platform is designed to provide a highly realistic remote control environment for remote gantry crane maintenance. By simulating real-world remote gantry crane operation scenarios, it helps technicians familiarize themselves with and master the key maintenance techniques for remote gantry cranes, improving their maintenance skills and emergency response capabilities. Equipped with electrical equipment such as inverters, motors, encoders, and photoelectric switches, the gantry crane remote control operation simulation platform allows technicians to experience realistic gantry crane remote control operations, enhancing training effectiveness.

[0003] CN202420072873.2 and CN201721089905.6 describe inverters primarily consisting of a housing and a PCBA (Printed Circuit Board Assembly) mounted within the housing. The PCBA incorporates integrated connectors. The housing typically consists of an upper and lower housing, forming a mounting cavity between the two. The PCBA is secured within the cavity. Heat generated by the inverter is caused by internal losses. The main circuit accounts for approximately 98% of the losses in the inverter, while the control circuit contributes 2%. To ensure normal and reliable operation of the inverter, heat dissipation must be managed. In the prior art, heat sinks and fans are mounted on the circuit board and then within the cavity. This increases the size of the housing. Furthermore, the heat cannot be fully dissipated due to the obstruction of the housing, impacting the inverter's performance. To address this issue, a split-type inverter has been designed. Utility Model Content

[0004] In view of the above-mentioned deficiencies in the prior art, the present invention provides a split-type inverter to solve the problems in the above-mentioned background technology.

[0005] In order to solve the above technical problems, the present invention adopts the following technical solutions:

[0006] A split-type inverter includes a housing and a PCBA board disposed inside the housing, and further includes a heat dissipation base. The housing is connected to the heat dissipation base. A mounting cavity for mounting the PCBA board is defined on a surface of the heat dissipation base. The inner sidewall of the mounting cavity is provided with a corrugated heat-conducting surface for increasing the heat-conducting area.

[0007] By adopting the above structural design, the split-type inverter consists of a housing, a heat sink base, and a PCBA board. The PCBA board is installed in a mounting cavity on the heat sink base. The inner side wall of the mounting cavity is provided with a corrugated heat-conducting surface. The heat generated during operation of the PCBA board can be transferred to the heat sink base through the corrugated heat-conducting surface and the mounting cavity, and then dissipated to the outside through the heat sink base, thereby improving the heat dissipation effect of the inverter and avoiding failures caused by heat accumulation. At the same time, the housing and the heat sink base are installed independently, which can greatly reduce the difficulty of disassembling the inverter and improve the maintenance efficiency of the inverter.

[0008] Furthermore, the housing is detachably connected to the heat dissipation base;

[0009] The bottom of the shell is provided with four buckles, and the buckles are elastic;

[0010] Slide grooves for connecting buckles are provided on both sides of the top of the heat dissipation base, and a clamping portion that can be embedded in the shell is provided on the top of the slide groove.

[0011] By adopting the above structural design, the shell can be detachably connected to the heat dissipation base, which makes it easy to disassemble the shell and maintain the PCBA board on the heat dissipation base.

[0012] Furthermore, a fan is included, and a mounting groove for mounting the fan is provided at the lower end of the heat dissipation base.

[0013] Furthermore, a plurality of outwardly protruding heat dissipation fins are provided on a side of the heat dissipation base away from the shell, and the air outlet of the fan is aligned with the heat dissipation fins.

[0014] Furthermore, the surface of the heat dissipation fin is provided with a corrugated heat dissipation surface for increasing the heat dissipation area.

[0015] By adopting the above-mentioned structural design, under the obstruction of the heat dissipation base, the air driven by the fan during operation only circulates through the heat dissipation fins, while ensuring the heat dissipation efficiency of the heat dissipation base, the amount of dust entering the shell is reduced. The surface of the heat dissipation fins is provided with a corrugated heat dissipation surface, which can improve the heat dissipation efficiency.

[0016] Furthermore, a plurality of heat dissipation holes connected to the outside are evenly arranged on the outer side of the shell.

[0017] Furthermore, four corners of the bottom of the heat dissipation base are provided with mounting holes through which screws can pass.

[0018] Compared with the prior art, the present invention has the following beneficial effects:

[0019] 1. This split-type inverter consists of a housing, a heat sink, and a PCBA. The PCBA is installed in a mounting cavity on the heat sink. The inner wall of the mounting cavity is provided with a corrugated heat-conducting surface. Heat generated during operation of the PCBA is transferred to the heat sink through the corrugated heat-conducting surface and the mounting cavity. The heat is then dissipated to the outside through the heat sink, improving the heat dissipation effect of the inverter and avoiding failures caused by heat accumulation. At the same time, the housing and heat sink are installed independently, which can greatly simplify the disassembly of the inverter and improve the maintenance efficiency of the inverter.

[0020] 2. The shell is detachably connected to the heat sink, making it easy to remove the shell and maintain the PCBA board on the heat sink. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a schematic diagram of the three-dimensional structure of a split-type frequency converter embodiment of the present utility model (viewing angle 1);

[0022] Figure 2 This is a schematic diagram of the three-dimensional structure of a split-type frequency converter embodiment of the present utility model (viewing angle 2);

[0023] Figure 3 This is a schematic diagram of the three-dimensional structure of a housing in an embodiment of a split-type frequency converter of the present utility model;

[0024] Figure 4 This is a schematic diagram of the three-dimensional structure of the heat dissipation base in an embodiment of a split-type inverter of the present utility model (viewing angle 1);

[0025] Figure 5 This is a schematic diagram of the three-dimensional structure of the heat dissipation base in an embodiment of a split-type inverter of the present utility model (viewing angle 2);

[0026] The reference numerals in the drawings of the specification include:

[0027] Housing (1), heat dissipation base (2), fan (3),

[0028] Heat dissipation strip hole (101), buckle (102), mounting hole (201), slide groove (202), clamping portion (203), mounting cavity (204), corrugated heat conduction surface (2041), mounting groove (205), heat dissipation fins (206), and corrugated heat dissipation surface (2061). DETAILED DESCRIPTION

[0029] In order to enable those skilled in the art to better understand the present invention, the technical solution of the present invention is further described below with reference to the accompanying drawings and embodiments.

[0030] Among them, the drawings are only used for illustrative purposes and represent only schematic diagrams rather than actual pictures, and should not be understood as limiting this patent; in order to better illustrate the embodiments of the utility model, some parts of the drawings may be omitted, enlarged or reduced, and do not represent the size of the actual product; for those skilled in the art, it is understandable that some well-known structures and their descriptions in the drawings may be omitted.

[0031] The same or similar numbers in the drawings of the embodiments of the present invention correspond to the same or similar parts; in the description of the present invention, it should be understood that if the terms "upper", "lower", "left", "right", "inside", "outside" and the like indicate directions or positional relationships based on the directions or positional relationships shown in the drawings, they are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, the terms describing the positional relationship in the drawings are only used for illustrative purposes and cannot be understood as limiting this patent. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.

[0032] In the description of this utility model, unless otherwise expressly specified or limited, when the term "connection" or the like appears to indicate a connection relationship between components, such term should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be internal communication between two components or an interaction relationship between two components. For those skilled in the art, the specific meanings of the above terms in this utility model can be understood according to the specific circumstances.

[0033] Example 1:

[0034] like Figure 1-5 As shown, the present invention provides a split-type inverter, comprising a housing 1 and a PCBA board disposed within the housing 1, and further comprising a heat sink base 2. The housing 1 is connected to the heat sink base 2, and a surface of the heat sink base 2 is provided with a mounting cavity 204 for mounting the PCBA board. The inner sidewall of the mounting cavity 204 is provided with a corrugated heat conducting surface 2041 for increasing the heat conduction area. By adopting the above structural design, the split-type inverter is composed of the housing 1, the heat sink base 2, and the PCBA board. The PCBA board is mounted in the mounting cavity 204 on the heat sink base 2, and the inner sidewall of the mounting cavity 204 is provided with a corrugated heat conducting surface 2041. Heat generated during operation of the PCBA board can be transferred to the heat sink base through the corrugated heat conducting surface 2041 and the mounting cavity 204, and then dissipated to the outside through the heat sink base 2, thereby improving the heat dissipation effect of the inverter and avoiding malfunctions caused by heat accumulation. At the same time, the housing 1 and the heat sink base 2 are installed independently, which can significantly reduce the difficulty of disassembling the inverter and improve the maintenance efficiency of the inverter.

[0035] In this embodiment, the housing 1 is detachably connected to the heat sink base 2. Four elastic clips 102 are provided on the bottom of the housing 1. Slide grooves 202 for connecting the clips 102 are provided on both sides of the top of the heat sink base 2. The tops of the slide grooves 202 are provided with engaging portions 203 that can be inserted into the housing 1. This structural design allows the housing 1 to be detachably connected to the heat sink base 2, making it easy to disassemble the housing 1 and access the PCBA board on the heat sink base 2.

[0036] In this embodiment, a fan 3 is also included, and a mounting slot 205 for mounting the fan 3 is provided at the lower end of the heat dissipation base 2. A plurality of outwardly protruding heat dissipation fins 206 are provided on the side of the heat dissipation base 2 away from the housing 1, and the air outlet of the fan 3 is aligned with the heat dissipation fins 206. The surface of the heat dissipation fins 206 is provided with a corrugated heat dissipation surface 2061 to increase the heat dissipation area. By adopting the above-mentioned structural design, the air driven by the fan 3 during operation, blocked by the heat dissipation base 2, circulates only through the heat dissipation fins 206. While ensuring the heat dissipation efficiency of the heat dissipation base 2, the amount of dust entering the housing 1 is reduced. The corrugated heat dissipation surface 2061 provided on the surface of the heat dissipation fins 206 can improve the heat dissipation efficiency.

[0037] In this embodiment, the outer side of the housing 1 is evenly distributed with a plurality of heat dissipation holes 101 that are connected to the outside. The provision of heat dissipation holes 101 allows external air to enter the interior of the housing 1, further improving the heat dissipation effect. The bottom corners of the heat dissipation base 2 are provided with mounting holes 201 for screws to pass through.

[0038] Working principle: The split-type inverter consists of a shell 1, a heat dissipation base 2 and a PCBA board. The PCBA board is installed in the installation cavity 204 on the heat dissipation base 2. The inner wall of the installation cavity 204 is provided with a corrugated heat-conducting surface 2041, so that the heat generated during the operation of the PCBA board can be transferred to the heat dissipation base through the corrugated heat-conducting surface 2041 and the installation cavity 204, and dissipated to the outside through the heat dissipation base 2, thereby improving the heat dissipation effect of the inverter and avoiding failures caused by heat accumulation; at the same time, the shell 1 and the heat dissipation base 2 are installed independently, which can greatly reduce the difficulty of disassembling the inverter and improve the maintenance efficiency of the inverter.

[0039] The above are only embodiments of the present invention, and the circuits, electronic components and modules involved are all prior art, which can be fully implemented by those skilled in the art. It is needless to say that the content protected by this application does not involve improvements to software and methods. Common knowledge such as the specific structures and characteristics known in the scheme are not described in detail here. Ordinary technicians in the field are aware of all common technical knowledge in the technical field to which the utility model belongs before the application date or priority date, can obtain all prior art in the field, and have the ability to apply conventional experimental means before that date. Ordinary technicians in the field can improve and implement this scheme based on their own abilities under the inspiration given by this application. Some typical known structures or known methods should not become obstacles for ordinary technicians in the field to implement this application. It should be pointed out that for those skilled in the art, without departing from the structure of the utility model, several variations and improvements can be made, which should also be regarded as the scope of protection of the utility model. These will not affect the effect of the implementation of the utility model and the practicality of the patent.

Claims

1. A split-type frequency converter, comprising a housing (1) and a PCBA board disposed inside the housing (1), characterized in that: The invention also includes a heat dissipation base (2), the shell (1) is connected to the heat dissipation base (2), the surface of the heat dissipation base (2) is provided with an installation cavity (204) for installing a PCBA board, and the inner side wall of the installation cavity (204) is provided with a corrugated heat conduction surface (2041) for increasing the heat conduction area.

2. A split-type inverter according to claim 1, characterized in that: The housing (1) is detachably connected to the heat dissipation base (2); The bottom of the housing (1) is provided with buckles (102), the number of the buckles (102) is four, and the buckles (102) are elastic; Slide grooves (202) for connecting the buckles (102) are provided on both sides of the top of the heat dissipation base (2), and a snap-fit ​​portion (203) capable of being embedded in the housing (1) is provided on the top of the slide groove (202).

3. The split-type inverter according to claim 1, characterized in that: It also includes a fan (3), and a mounting groove (205) for mounting the fan (3) is provided at the lower end of the heat dissipation base (2).

4. A split-type inverter according to claim 3, characterized in that: A plurality of outwardly protruding heat dissipation fins (206) are provided on a side of the heat dissipation base (2) away from the housing (1), and an air outlet of the fan (3) is aligned with the heat dissipation fins (206).

5. A split-type frequency converter according to claim 4, characterized in that: The surface of the heat dissipation fin (206) is provided with a corrugated heat dissipation surface (2061) for increasing the heat dissipation area.

6. A split-type frequency converter according to claim 5, characterized in that: The outer side of the housing (1) is evenly provided with a plurality of heat dissipation strip holes (101) that are in communication with the outside.

7. The split-type inverter according to claim 1, characterized in that: The four corners of the bottom of the heat dissipation base (2) are each provided with mounting holes (201) through which screws can pass.