Distillation device for controlling sugar content of malt syrup

Abstract

The utility model belongs to the technical field of syrup distillation equipment, and particularly relates to a distillation device for controlling the sugar content of malt syrup, which comprises a tank body, a bracket arranged at the bottom of the tank body, a feed port and an air outlet arranged at the top of the tank body, and a discharge pipe arranged at the lower part of the side wall of the tank body, a first heating piece and a second heating piece are arranged around the center of the inner wall and the center of the inner side of the tank body, a motor is arranged on the outer side of the top of the tank body, a Z-shaped connecting shaft is arranged in the tank body, one end of the connecting shaft penetrates out of the tank body to be connected with an output shaft of the motor, and the other end of the connecting shaft is connected with stirring blades. According to the device, a worker can conveniently and timely adjust the heating plate I and the heating plate II along with the height of the liquid level in the tank body, the sugar degree of feed liquid can be controlled through the branch pipes, the feed liquid is uniformly heated through the stirring blades, scaling on the inner wall of the tank body due to local overheating of the feed liquid is not easily caused, the distillation and concentration effects are ensured, and energy can be fully utilized.

Description

Technical Field

[0001] The utility model belongs to the technical field of syrup distillation equipment, and in particular relates to a distillation device for controlling the sugar content of maltose syrup. Background Art

[0002] The polysaccharide distillation and concentration devices currently available on the market are not convenient for staff to monitor the liquid level and sugar content in the distillation chamber. Once the liquid level in the distillation chamber is too low, it is easy to cause dry burning in the distillation chamber, resulting in damage to the device. If the liquid level in the distillation chamber is too high, it is also easy to affect the effect of distillation and concentration. The staff cannot control the sugar content in the distillation chamber, and therefore cannot adjust the distillation time. In addition, the current polysaccharide distillation and concentration device uses a traditional stirring paddle, and the material liquid is heated unevenly, which affects the effect of distillation and concentration, and is prone to local overheating and scaling on the inner wall of the distillation chamber, which cannot fully utilize the energy of steam and wastes energy. Utility Model Content

[0003] In order to solve the above technical problems, the utility model provides a distillation device for controlling the sugar content of maltose syrup, including a tank body and a controller, a bracket is provided at the bottom of the tank body, a feed port and an air outlet are provided at the top of the tank body, a discharge pipe is provided at the lower part of the side wall of the tank body, heating plate 1 and heating plate 2 are provided around the inner wall and inner center of the tank body, a motor is provided on the outside of the top of the tank body, a Z-shaped connecting shaft is provided in the tank body, one end of the connecting shaft passes through the tank body and is connected to the output shaft of the motor, and the other end is connected to a stirring blade, the stirring blade is provided between heating plate 1 and heating plate 2, and the width of the stirring blade is less than the distance from heating plate 1 to heating plate 2.

[0004] Furthermore, a discharge valve is provided on the discharge pipe, a branch pipe is connected to the discharge pipe between the discharge valve and the tank body, and a branch pipe valve is provided on the branch pipe for sampling from the branch pipe to detect the sugar content of the reaction liquid.

[0005] Furthermore, heating plate 1 and heating plate 2 both include an upper heating plate, a middle heating plate and a lower heating plate, and temperature sensors are provided inside the upper heating plate, the middle heating plate and the lower heating plate. The upper heating plate, the middle heating plate, the lower heating plate and the temperature sensors are all electrically connected to the controller to adapt to the heating conditions of the reaction liquid at different liquid level heights in the tank body. When heating plate 1 or heating plate 2 is dry-burned and the temperature is too high, the controller controls the corresponding upper heating plate, middle heating plate or lower heating plate to cut off power to avoid damage to heating plate 1 or heating plate 2 due to dry-burning.

[0006] Furthermore, a filter is provided on the side of the air outlet close to the tank body, and a fan is provided on the side of the air outlet away from the tank body, so that the steam generated by distillation can be released quickly, and the filter can block splashing slurry and foam.

[0007] The present invention also includes other devices or components that enable the distillation apparatus for controlling the sugar content of maltose syrup to function properly, which are conventional technical means in the art. In addition, the tank and motor not specified in the present invention are all conventional technical means in the art.

[0008] The working principle of the utility model is that the device pours the reaction liquid into the feed port, starts stirring, turns on the corresponding heating plate 1 and heating plate 2 according to different liquid levels, turns on the fan to extract the steam in the tank body, regularly detects the sugar content of the syrup through the branch pipe, and opens the discharge valve to release the reaction liquid after the sugar content meets the requirements.

[0009] The beneficial effects of the present invention are that the device is convenient for the staff to adjust the heating plate 1 and the heating plate 2 in time with the height of the liquid level in the tank body, so as to avoid the liquid level in the tank body being too low, causing the heating plate 1 and the heating plate 2 to burn dry, resulting in damage to the device; the staff can control the sugar content of the feed liquid through the branch pipe and adjust the distillation time and temperature, and the stirring blades of the device make the feed liquid evenly heated, and are not prone to local overheating of the feed liquid and scaling on the inner wall of the tank body, thereby ensuring the effect of distillation concentration and making full use of energy. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0011] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0012] Figure 2 It is a structural schematic diagram of the top of the tank body in the utility model. DETAILED DESCRIPTION

[0013] The present invention is described below in conjunction with the accompanying drawings and specific embodiments of the present invention. The description herein is intended only to explain the present invention and is not intended to limit the present invention. Based on the embodiments of the present invention, any modifications, equivalent substitutions, improvements, etc. made by those skilled in the art without creative work to all other embodiments obtained based on the embodiments of the present invention shall be included within the scope of protection of the present invention.

[0014] Example

[0015] like Figures 1-2As shown, the utility model provides a distillation device for controlling the sugar content of maltose syrup, comprising a tank body 1 and a controller (not shown in the figure), a bracket 2 is provided at the bottom of the tank body 1, a feed port 3 and an air outlet 4 are provided at the top of the tank body 1, a discharge pipe 5 is provided at the lower part of the side wall of the tank body 1, a heating plate 1 and a heating plate 2 are provided around the inner wall and the inner center of the tank body 1, a motor 6 is provided on the outer side of the top of the tank body 1, a Z-shaped connecting shaft 7 is provided in the tank body 1, one end of the connecting shaft 7 passes through the tank body 1 and is connected to the output shaft of the motor 6, and the other end is connected to a stirring blade 8, the stirring blade 8 is provided between the heating plate 1 and the heating plate 2, and the width of the stirring blade 8 is less than the distance from the heating plate 1 to the heating plate 2.

[0016] As a further measure of the present invention, a discharge valve 9 is provided on the discharge pipe 5, and a branch pipe 10 is connected to the discharge pipe 5 between the discharge valve 9 and the tank body 1, and a branch pipe valve 11 is provided on the branch pipe 10 for sampling and detecting the sugar content of the reaction liquid from the branch pipe 10; the heating plate 1 and the heating plate 2 both include an upper heating plate 12, a middle heating plate 13 and a lower heating plate 14, and the upper heating plate 12, the middle heating plate 13 and the lower heating plate 14 are all provided with temperature sensors (not shown in the figure), the upper heating plate 12, the middle heating plate 13 and the lower heating plate 14 and the temperature sensor are electrically connected to the controller to adapt to the heating conditions of the reaction liquid at different liquid level heights in the tank body 1. When the heating plate 1 or the heating plate 2 is dry-burned and the temperature is too high, the controller controls the corresponding upper heating plate 12, the middle heating plate 13 or the lower heating plate 14 to cut off the power to avoid damage to the heating plate 1 or the heating plate 2 due to dry burning; a filter screen 15 is provided on the side of the air outlet 4 close to the tank body 1, and a fan 16 is provided on the side of the air outlet 4 away from the tank body 1, so that the steam generated by distillation can be quickly released, and the filter screen 15 can block splashing slurry and foam.

[0017] The working principle of the present invention is as follows: the reaction liquid is poured into the device from the feed port 3, stirring is started, the corresponding heating plate 1 and heating plate 2 are turned on according to different liquid levels, the fan 16 is turned on to extract the steam in the tank body 1, the sugar content of the syrup is regularly tested through the branch pipe 10, and when the sugar content meets the requirements, the discharge valve 9 is opened to release the reaction liquid.

[0018] While the embodiments of the present invention have been described above, the above description is intended to be illustrative, not exhaustive, and not limited to the disclosed embodiments. Many modifications and variations will be apparent to those skilled in the art without departing from the scope and spirit of the described embodiments.

Claims

1. A distillation apparatus for controlling the sugar content of maltose syrup, comprising a tank and a controller, characterized in that: A bracket is provided at the bottom of the tank body, a feed port and an air outlet are provided at the top of the tank body, a discharge pipe is provided at the lower part of the side wall of the tank body, heating plate 1 and heating plate 2 are arranged around the inner wall and inner center of the tank body, a motor is provided on the outside of the top of the tank body, a Z-shaped connecting shaft is provided in the tank body, one end of the connecting shaft passes through the tank body and is connected to the output shaft of the motor, and the other end is connected to a stirring blade, the stirring blade is arranged between heating plate 1 and heating plate 2, and the width of the stirring blade is less than the distance from heating plate 1 to heating plate 2.

2. A distillation apparatus for controlling the sugar content of maltose syrup according to claim 1, characterized in that: The discharge pipe is provided with a discharge valve, the discharge pipe between the discharge valve and the tank body is connected with a branch pipe, and the branch pipe is provided with a branch pipe valve.

3. A distillation apparatus for controlling the sugar content of maltose syrup according to claim 1, characterized in that: The heating plate 1 and the heating plate 2 both include an upper heating plate, a middle heating plate and a lower heating plate, and temperature sensors are provided inside the upper heating plate, the middle heating plate and the lower heating plate. The upper heating plate, the middle heating plate, the lower heating plate and the temperature sensors are all electrically connected to the controller.

4. A distillation apparatus for controlling the sugar content of maltose syrup according to claim 1, characterized in that: A filter is provided on the side of the air outlet close to the tank body, and a fan is provided on the side of the air outlet away from the tank body.

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