Waste gas treatment device for combined polyether production

By introducing the installation mechanism and the spraying and filtering mechanism into the combined polyether production waste gas treatment device, the problem of cumbersome catalyst replacement is solved, the catalyst can be quickly replaced and the waste gas treatment efficiency is improved, thus saving costs.

CN223381335UActive Publication Date: 2025-09-26SHANDONG QICHEN ENERGY SAVING NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202422580600.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-24
Publication Date
2025-09-26
Estimated Expiration
2034-10-24

AI Technical Summary

Technical Problem

The catalyst replacement process in the existing combined polyether production waste gas treatment device is cumbersome, affecting the waste gas treatment efficiency.

Method used

A combined polyether production waste gas treatment device including an installation mechanism was designed. The gear rack structure was used to achieve rapid catalyst replacement, and a spray and filter mechanism was equipped to remove particulate matter and prevent clogging.

Benefits of technology

The catalyst replacement process is simplified, the exhaust gas treatment efficiency is improved, the replacement time is reduced, the catalyst cost is saved, and the exhaust gas treatment effect is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of combined polyether production, and particularly discloses a combined polyether production waste gas treatment device which comprises a shell, a catalysis box is arranged in the shell, an installation mechanism is arranged in the catalysis box, and the installation mechanism comprises a box door connected to one side of the catalysis box in a sliding mode. Two adjusting knobs are rotatably connected to the end, located outside the catalytic box, of the box door, a rotating rod is fixedly connected to one end of each adjusting knob, a plurality of gears are evenly arranged on the outer surface of the rotating rod, a plurality of sleeve plates are slidably connected to the outer surface of the rotating rod, and racks are arranged on the inner walls of the sleeve plates; one end of the sleeve plate is fixedly connected with an elastic piece, and one end of the sleeve plate away from the elastic piece is fixedly connected with an insertion block; a new catalyst can be quickly replaced through the mounting mechanism, the replacement process is simple, convenient and quick, and the time required for replacing the catalyst is greatly shortened, so that the working efficiency of waste gas treatment is improved in the production of premixed polyether polyol.
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Description

Technical Field

[0001] The utility model belongs to the technical field of combined polyether production, and particularly relates to a waste gas treatment device for combined polyether production. Background Art

[0002] Combined polyether is one of the main raw materials for polyurethane rigid foam, also known as white material, and together with polymerized MDI, it is collectively called black and white material. It is suitable for various occasions requiring insulation, such as building insulation, cold preservation, solar energy, water heaters, cold storage, constant temperature storage, beer cans, refrigeration, etc.

[0003] After long-term use, the catalyst in the current waste gas treatment device needs to be replaced in order to ensure the effectiveness of the catalyst. However, the current replacement method is extremely troublesome and greatly affects the waste gas treatment efficiency after the production of composite polyether. Utility Model Content

[0004] The purpose of the utility model is to solve the shortcomings of the prior art and to propose a combined polyether production waste gas treatment device.

[0005] To achieve the above purpose, the utility model provides a combined polyether production waste gas treatment device, comprising a shell, a catalytic box is provided inside the shell, and a mounting mechanism is provided inside the catalytic box, the mounting mechanism includes a box door slidably connected to one side of the catalytic box, the box door is fixedly connected to a baffle at one end inside the catalytic box, and the box door is rotatably connected to two adjustment knobs at one end outside the catalytic box, one end of the adjustment knob is fixedly connected to a rotating rod, a plurality of gears are evenly arranged on the outer surface of the rotating rod, a plurality of sleeves are slidably connected to the outer surface of the rotating rod, a rack is provided on the inner wall of the sleeve, one end of the sleeve is fixedly connected to an elastic member, and the end of the sleeve away from the elastic member is fixedly connected to an insert.

[0006] In the above technical solution, further, an air inlet is provided at one end of the shell, an exhaust port is provided at one end of the shell away from the air inlet, and a plurality of inspection doors are provided on one side of the shell.

[0007] In the above technical solution, further, a spray mechanism is provided inside the shell, the spray mechanism includes a spray head provided at the top of the shell, a drainage groove is provided at the bottom of the shell directly below the spray head, and the spray mechanism is located on one side of the air inlet.

[0008] In the above technical solution, further, a filtering mechanism is provided inside the shell, and the filtering mechanism includes a plurality of filter plates fixedly installed inside the shell. A collecting plate is fixedly installed inside the shell, and the collecting plate is located on one side of the filtering mechanism and close to the exhaust port.

[0009] In the above technical solution, further, a catalyst is provided inside the catalytic box, and the catalyst is located inside the baffle.

[0010] In the above technical solution, further, the rack is engaged with the gear, and the plug is matched with the socket set on the inner wall of the catalyst box through the engagement between the rack and the gear, and the number of the sleeve plate, the rack, the elastic member and the plug is the same as the gear.

[0011] Compared with the prior art, the present invention has the following beneficial effects:

[0012] 1. The used catalyst can be quickly removed and replaced with a new catalyst through the installation mechanism. The replacement process is simple and fast, which greatly reduces the time required for catalyst replacement, thereby improving the efficiency of waste gas treatment in the production of composite polyether.

[0013] 2. The spraying mechanism and the filtering mechanism can isolate the particulate matter in the exhaust gas to prevent these particles from being blocked in the filter plate or catalyst, thereby affecting the passage of the exhaust gas and further affecting the efficiency of the exhaust gas treatment. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the overall structure of a combined polyether production waste gas treatment device proposed in the utility model;

[0015] Figure 2 This is a schematic diagram of the internal structure of a combined polyether production waste gas treatment device proposed in the utility model;

[0016] Figure 3 This is a schematic structural diagram of a catalytic mechanism in a combined polyether production waste gas treatment device proposed in the present invention;

[0017] Figure 4 This is a structural schematic diagram of the installation mechanism in a combined polyether production waste gas treatment device proposed by the utility model.

[0018] In the figure: 1. Outer shell; 2. Air inlet; 3. Exhaust outlet; 4. Inspection door; 5. Sprinkler head; 6. Drain trough; 7. Filter plate; 8. Collecting plate; 9. Catalytic box; 10. Box door; 11. Baffle; 12. Catalyst; 13. Adjustment knob; 14. Turning rod; 15. Gear; 16. Sleeve plate; 17. Rack; 18. Elastic part; 19. Insert block. DETAILED DESCRIPTION

[0019] In order to more clearly understand the above-mentioned objectives, features and advantages of the present invention, the present invention is further described in detail below with reference to the accompanying drawings and specific embodiments.

[0020] like Figure 1-Figure 4 The combined polyether production waste gas treatment device shown in the figure includes a shell 1, a catalyst box 9 is provided inside the shell 1, and a mounting mechanism is provided inside the catalyst box 9. The mounting mechanism includes a box door 10 slidably connected to one side of the catalyst box 9, and the box door 10 is located inside the catalyst box 9. One end is fixedly connected to a baffle 11, and the box door 10 is located outside the catalyst box 9. One end is rotatably connected to two adjustment knobs 13, and one end of the adjustment knob 13 is fixedly connected to a rotating rod 14. The outer surface of the rotating rod 14 is evenly arranged with a plurality of gears 15. The outer surface of the rotating rod 14 is slidably connected to a plurality of sleeve plates 16. The inner wall of the sleeve plate 16 is provided with a rack 17. One end of the sleeve plate 16 is fixedly connected There is an elastic part 18, and the end of the sleeve 16 away from the elastic part 18 is fixedly connected with an insert 19. By turning the adjusting knob 13, the rotating rod 14 can be driven to rotate, and the gear 15 can be rotated at the same time. The engagement of the gear 15 with the rack 17 drives the sleeve 16 to move, so that the insert 19 can be inserted into the catalyst box 9 to complete the fixation of the catalyst 12. When disassembling, the baffle 11 can be pulled out by the reverse operation, so that the catalyst 12 can be replaced to ensure the use effect of the catalyst 12. The process of replacing the catalyst 12 by this method is simple and quick, thereby improving the efficiency of exhaust gas treatment in the process of combined polyether production.

[0021] An air inlet 2 is provided at one end of the shell 1, and an exhaust port 3 is provided at the end of the shell 1 away from the air inlet 2. A plurality of inspection doors 4 are provided on one side of the shell 1. The plurality of inspection doors 4 are respectively coordinated with the spray mechanism, the filtering mechanism and the catalyst box 9. When a problem occurs in one of the components, the inspection door 4 can be opened for maintenance.

[0022] A spray mechanism is provided inside the shell 1, and the spray mechanism includes a spray head 5 arranged at the top of the shell 1. A drainage groove 6 is provided at the bottom end of the shell 1 directly below the spray head 5. The spray mechanism is located on one side of the air inlet 2. The spray mechanism can wash away most of the particulate matter in the exhaust gas and prevent large particles of waste from clogging the filter mechanism and affecting the filtering effect of the filter mechanism.

[0023] A filtering mechanism is provided inside the housing 1, and the filtering mechanism includes a plurality of filter plates 7 fixedly installed inside the housing 1. The filtering mechanism can isolate particulate waste in the exhaust gas to prevent these particulate waste from blocking the holes of the catalyst 12, affecting the passage of the exhaust gas, and thus affecting the efficiency of the exhaust gas treatment. A collecting plate 8 is fixedly installed inside the housing 1. The collecting plate 8 is located on one side of the filtering mechanism and close to the side of the exhaust port 3. The collecting plate 8 can collect the filtered exhaust gas and send it to the catalyst box 9.

[0024] A catalyst 12 is provided inside the catalytic box 9. The catalyst 12 is located inside the baffle 11. The waste gas generated in the production of the combined polyether is treated by catalytic combustion. Honeycomb activated carbon is used as the catalyst 12 to treat the waste gas. The activated carbon catalyst 12 can also be recycled and reused, saving the cost of activated carbon.

[0025] The rack 17 is meshed with the gear 15, and the plug 19 is matched with the socket provided on the inner wall of the catalyst box 9 through the meshing between the rack 17 and the gear 15. The number of the sleeve 16, the rack 17, the elastic member 18 and the plug 19 is the same as that of the gear 15. When the plug 19 is located at the socket, the elastic member 18 can use its own elastic force to pop out the plug 19, so that the plug 19 cooperates with the socket, and the box door 10 and the catalyst 12 connected to the box door 10 are fixed in the catalyst box 9, which is convenient for treating the waste gas generated in the production of the combined polyether. The sleeve 16 is slidably connected to the inside of the baffle 11 and is restricted by the groove inside the baffle 11, which prevents the plug 10 from falling off while also playing a guiding role.

[0026] Working principle: The waste gas generated in the production of combined polyether is discharged into the device from the air inlet 2. The waste gas is first cleaned by a spray mechanism to remove most of the particulate matter, and then the particulate matter in the waste gas is blocked by a filtering mechanism. Finally, the waste gas will enter the catalytic box 9 through the collecting plate 8. The waste gas will first cooperate with the catalyst 12 in the catalytic box 9, and then enter the combustion zone. The harmful substances or gases in the waste gas can be removed by the catalytic combustion method. Finally, the treated waste gas will be discharged from the exhaust port 3. When replacing the catalyst 12 that has been used for a long time, you only need to turn the adjusting knob 13 to cancel the match between the plug 19 and the socket, then you can pull out the baffle 11 and replace it with a new catalyst 12. The used catalyst 12 can also be desorbed by heating, so that the catalyst 12 can be reused, effectively saving the cost of the catalyst 12.

[0027] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions only illustrate the principles of the present invention. Various changes and improvements are possible without departing from the spirit and scope of the present invention. Such changes and improvements fall within the scope of the present invention.

Claims

1. A combined polyether production waste gas treatment device, comprising a housing (1), characterized in that: A catalytic box (9) is provided inside the housing (1), and a mounting mechanism is provided inside the catalytic box (9). The mounting mechanism includes a box door (10) slidably connected to one side of the catalytic box (9), one end of the box door (10) located inside the catalytic box (9) is fixedly connected to a baffle (11), and one end of the box door (10) located outside the catalytic box (9) is rotatably connected to two adjustment knobs (13), one end of the adjustment knob (13) is fixedly connected to a rotating rod (14), a plurality of gears (15) are evenly arranged on the outer surface of the rotating rod (14), a plurality of sleeves (16) are slidably connected to the outer surface of the rotating rod (14), a rack (17) is provided on the inner wall of the sleeve (16), one end of the sleeve (16) is fixedly connected to an elastic member (18), and an end of the sleeve (16) away from the elastic member (18) is fixedly connected to an insert (19).

2. A combined polyether production waste gas treatment device according to claim 1, characterized in that: An air inlet (2) is provided at one end of the housing (1), an exhaust port (3) is provided at one end of the housing (1) away from the air inlet (2), and a plurality of inspection doors (4) are provided on one side of the housing (1).

3. A combined polyether production waste gas treatment device according to claim 2, characterized in that: A spray mechanism is provided inside the housing (1), the spray mechanism comprising a spray head (5) provided at the top end of the housing (1), a drainage trough (6) provided at the bottom end of the housing (1) directly below the spray head (5), and the spray mechanism is located on one side of the air inlet (2).

4. A combined polyether production waste gas treatment device according to claim 3, characterized in that: A filter mechanism is provided inside the housing (1), the filter mechanism comprising a plurality of filter plates (7) fixedly mounted inside the housing (1), a collection plate (8) fixedly mounted inside the housing (1), the collection plate (8) being located on one side of the filter mechanism and close to one side of the exhaust port (3).

5. A combined polyether production waste gas treatment device according to claim 1, characterized in that: A catalyst (12) is provided inside the catalytic box (9), and the catalyst (12) is located inside the baffle (11).

6. A combined polyether production waste gas treatment device according to claim 1, characterized in that: The rack (17) is meshed with the gear (15), and the insert (19) is matched with the socket provided on the inner wall of the catalyst box (9) through the meshing between the rack (17) and the gear (15). The number of the sleeve plate (16), the rack (17), the elastic member (18) and the insert (19) is the same as that of the gear (15).