Preparation device of nickel-free hole sealing agent

Abstract

The utility model relates to a preparation device of a nickel-free hole sealing agent, in particular to the preparation device of the nickel-free hole sealing agent, which comprises a tank body, the tank cover is fixedly mounted on the tank body through bolts; a motor is fixedly mounted on the tank cover; a plurality of groups of liquid feeding holes for injecting liquid raw materials into the tank body and a plurality of groups of solid feeding holes for inputting solid raw materials into the tank body are fixedly formed in the tank cover; a stirring mechanism is arranged in the tank body, fixed fan blades for stirring raw materials are connected to the stirring mechanism, and the stirring mechanism can drive the fixed fan blades to rotate; a plurality of groups of rotating fan blades are connected to the stirring mechanism, and the stirring mechanism acts to drive the rotating fan blades to be close to the inner wall of the tank body; the stirring range for stirring the raw materials is increased; and a discharging opening used for discharging finished products is fixedly formed in the side, away from the tank cover, of the tank body, the configuration process of the nickel-free hole sealing agent in the tank body can be effectively controlled, and the quality of the finished products is improved.

Description

Technical Field

[0001] The utility model relates to a configuration device for a nickel-free sealing agent, in particular to a configuration device for a nickel-free sealing agent. Background Art

[0002] The fundamental principle of nickel-free sealers is to utilize their unique composition and structure to form a protective layer while filling and sealing small pores on metal surfaces. Specifically, the ingredients in the sealer fill the tiny pores on the metal surface, creating a uniform and smooth surface. This protective layer prevents moisture, gases, and other harmful substances from entering the metal, thereby improving the metal's corrosion resistance and service life.

[0003] The preparation of nickel-free sealers primarily involves the mixing and preparation of specific chemical components to ensure effective sealing while avoiding the use of elements such as nickel, fluorine, and chromium that could potentially impact human health and the environment. Key ingredients include sealing salts, dispersants, complexing agents, pH buffers, and dust suppressants. A mixer is a common preparation device.

[0004] Common mixers use a power component to drive the stirring rod to rotate to stir the raw materials so that they are mixed evenly. Most mixers on the market use a stirring rod with a fixed lever arm length for stirring. Due to the resistance of the raw materials, the torque of the power component from startup to stable operation is very large. Therefore, common mixers have high energy consumption and high subsequent maintenance costs. Utility Model Content

[0005] The purpose of the utility model is to provide a device for disposing a nickel-free sealing agent to solve the problems raised in the above-mentioned background technology.

[0006] To achieve the above objectives, the present invention provides the following technical solutions:

[0007] A device for dispensing a nickel-free sealing agent comprises a tank body; and a tank cover fixedly mounted on the tank body by bolts; a motor is fixedly mounted on the tank cover;

[0008] The tank cover is fixedly mounted with a plurality of liquid feed ports for injecting liquid raw materials into the tank body and a solid feed port for inputting solid raw materials into the tank body;

[0009] The tank body is provided with a stirring mechanism, the stirring mechanism is connected to a fixed fan blade for stirring the raw materials, and the stirring mechanism can drive the fixed fan blade to rotate; and the stirring mechanism is connected to a plurality of sets of rotating fan blades, and the movement of the stirring mechanism can drive the rotating fan blades to approach the inner wall of the tank body, so as to increase the stirring range of the stirring raw materials;

[0010] A discharge port for discharging finished products is fixedly installed on one side of the tank body away from the tank cover.

[0011] The configuration device of the nickel-free sealing agent as described above: the stirring mechanism includes a rotating shaft rotatably installed in the tank body, and the rotating shaft is fixedly connected to the output end of the motor; a fixing ring is fixedly installed on the end of the rotating shaft away from the motor, and the fixed fan blade is fixedly connected to the fixing ring.

[0012] The device for disposing the nickel-free sealing agent as described above: the fixed fan blade is installed on the fixed ring at an angle, with the inclination direction facing the rotation direction of the motor.

[0013] The configuration device of the nickel-free sealing agent as described above: a fixed block rotatably connected to the rotating fan blade is fixedly mounted on the rotating shaft, and a counterweight is fixedly mounted on one end of the rotating fan blade away from the fixed block.

[0014] The device for preparing the nickel-free sealing agent as described above: the counterweight block is a metal block with a large mass and does not chemically react with the raw material.

[0015] The device for disposing the nickel-free sealing agent as described above: the side of the rotating blade close to the rotating shaft is in close contact with the rotating shaft, and the other side thereof is a curved surface.

[0016] The device for disposing the nickel-free sealing agent as described above: a bracket is fixedly mounted on the tank body, and a plurality of lifting pads are fixedly mounted on one end of the bracket away from the tank body.

[0017] Compared with the prior art, the beneficial effects of the present invention are: by adding raw materials to the tank body through different feed ports, the order of adding materials can be controlled, the configuration process of the nickel-free sealing agent in the tank body can be effectively controlled, and the quality of the finished product can be improved; and the loss rate of raw materials during the adding process can be effectively reduced; because when the motor starts, the rotating fan blades are in a state parallel to the height direction of the tank body, the starting load of the motor is small; and in the process from motor start-up to speed stabilization, the rotating fan blades are gradually rotated to be perpendicular to the height direction of the tank body. Compared with driving the stationary rotating fan blades that are always perpendicular to the tank body, the motor is more stable and consumes relatively less power, which is beneficial to improving the overall service life of the device, thereby reducing production costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the structure of the device for configuring nickel-free sealing agent.

[0019] Figure 2 This is a structural schematic diagram of a device for configuring a nickel-free sealing agent from another perspective.

[0020] Figure 3 This is a schematic diagram of the structure of the tank in the configuration device of the nickel-free sealing agent.

[0021] Figure 4 This is a schematic diagram of the structure of the can cover in the configuration device of the nickel-free sealing agent.

[0022] Figure 5 This is a schematic diagram of the structure of the stirring mechanism in the configuration device of the nickel-free sealing agent.

[0023] Figure 6 for Figure 5 Schematic diagram of the structure at point A.

[0024] In the figure: 1, tank body; 101, discharge port;

[0025] 2. Tank cover; 201. Liquid feed port; 202. Solid feed port;

[0026] 3. Motor;

[0027] 4. Rotating shaft; 401. Fixed block; 402. Rotating fan blades; 403. Counterweight;

[0028] 5. Fixed ring; 501. Fixed fan blade;

[0029] 6. Bracket; 601. Lifting pad. DETAILED DESCRIPTION

[0030] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0031] See also Figures 1 to 6 As an embodiment of the present invention, the nickel-free sealing agent configuration device includes a tank body 1; and a tank cover 2 fixedly mounted on the tank body 1 by bolts; a motor 3 is fixedly mounted on the tank cover 2;

[0032] The tank cover 2 is fixedly mounted with a plurality of liquid feed ports 201 for injecting liquid raw materials into the tank body 1 and a solid feed port 202 for inputting solid raw materials into the tank body 1;

[0033] The tank body 1 is provided with a stirring mechanism, which is connected to a fixed fan blade 501 for stirring the raw materials. The stirring mechanism can drive the fixed fan blade 501 to rotate; and the stirring mechanism is connected to a plurality of sets of rotating fan blades 402. The movement of the stirring mechanism can drive the rotating fan blades 402 to approach the inner wall of the tank body 1, thereby increasing the stirring range of the stirring raw materials.

[0034] A discharge port 101 for discharging finished products is fixedly installed on a side of the tank body 1 away from the tank cover 2.

[0035] In this embodiment, the tank body 1 and the tank cover 2 are first sealed and installed, and then the liquid raw material tank is connected to the liquid feed port 201, and the solid raw material is connected to the solid feed port 202; by adding raw materials to the tank body 1 through different feed ports, the addition sequence can be controlled, the configuration process of the nickel-free sealing agent in the tank body 1 can be effectively controlled, and the quality of the finished product can be improved; and the loss rate of the raw materials during the addition process can be effectively reduced.

[0036] After adding the preliminary configuration of raw materials into the tank body 1, the starting motor 3 can drive the stirring mechanism to operate, thereby driving the fixed fan blades 501 to rotate to stir the raw materials to improve the mixing degree of the raw materials; and when the stirring mechanism is in operation, the rotating fan blades 402 will gradually rotate from parallel to the height direction of the tank body 1 to perpendicular to the height direction of the tank body 1, thereby achieving multi-level, large-scale stirring to further improve the mixing degree of the raw materials.

[0037] Since the rotating fan blades 402 are in a state parallel to the height direction of the tank body 1 when the motor 3 is started, the starting load of the motor 3 is relatively small; and in the process of the motor 3 starting to the speed stabilization, the rotating fan blades 402 are gradually rotated to be perpendicular to the height direction of the tank body 1. Compared with driving the stationary rotating fan blades 402 that are always perpendicular to the tank body 1, the motor 3 is more stable and consumes relatively less power, which is beneficial to improving the overall service life of the device, thereby reducing production costs.

[0038] During the stirring process of the raw materials, necessary raw materials can still be added to the tank body 1 through the liquid feed port 201 and the solid feed port 202, which can optimize the configuration process and thus improve the quality of the finished product; and after the configuration is completed, the shell is unloaded through the discharge port 101, which facilitates the transportation of the finished product.

[0039] As a further solution of the present invention, the stirring mechanism includes a rotating shaft 4 rotatably installed in the tank body 1, and the rotating shaft 4 is fixedly connected to the output end of the motor 3; a fixing ring 5 is fixedly installed on the end of the rotating shaft 4 away from the motor 3, and the fixed fan blade 501 is fixedly connected to the fixing ring 5.

[0040] In this embodiment, after the motor 3 is started, it can drive the rotating shaft 4 to rotate, thereby driving the fixed ring 5 to rotate, so that the fixed fan blades 501 rotate synchronously; since the fixed ring 5 is located at the bottom of the tank body 1, by driving the fixed fan blades 501 to rotate, it can drive the raw materials to rotate to form a vortex, thereby improving the degree of mutual mixing between the raw materials.

[0041] Furthermore, the vortex formed by the rotation of the fixed blades 501 can drive the solid raw materials at the bottom of the tank body 1 to rotate, thereby accelerating the dissolution rate of the solid raw materials, effectively shortening the configuration time, and improving production efficiency.

[0042] As a further solution of the present invention, the fixed fan blades 501 are installed on the fixed ring 5 at an angle, with the inclination direction facing the rotation direction of the motor 3.

[0043] In this embodiment, when the fixed fan blades 501 rotate synchronously with the rotation of the motor 3, the inclined feature of the fixed fan blades 501 can increase the interaction force between the fixed fan blades 501 and the raw materials, and can accelerate the rotation rate of the raw materials. Moreover, since the inclination direction of the fixed fan blades 501 is toward the rotation direction of the motor 3, the rotating fixed fan blades 501 can push the raw materials at the bottom of the tank body 1 toward the tank cover 2, which can effectively avoid the stratification of the raw materials in the tank body 1 (the degree of mixing of the raw materials in the tank body 1 is basically the same), thereby improving the quality of the finished product.

[0044] As a further solution of the present invention, a fixed block 401 rotatably connected to the rotating blade 402 is fixedly mounted on the rotating shaft 4 , and a counterweight 403 is fixedly mounted on one end of the rotating blade 402 away from the fixed block 401 .

[0045] In this embodiment, in the initial state, the rotating fan blades 402 are close to the rotating shaft 4, and the length direction of the rotating fan blades 402 is parallel to the height direction of the tank body 1; when the motor 3 drives the rotating shaft 4 to rotate, the rotating fan blades 402 will also rotate synchronously, thereby driving the counterweight block 403 to rotate. Under the action of centrifugal force, the counterweight block 403 will gradually approach the inner wall of the tank body 1, thereby driving the rotating fan blades 402 to rotate on the fixed block 401, thereby increasing the angle between the rotating fan blades 402 and the inner wall of the tank body 1, that is, the rotating fan blades 402 will gradually rotate to a position perpendicular to the inner wall of the tank body 1.

[0046] As the speed of the rotating shaft 4 driven by the motor 3 increases, the centrifugal force of the counterweight 403 will also increase, and eventually the counterweight 403 will drive the rotating fan blade 402 to rotate to a position perpendicular to the tank body 1, thereby increasing the stirring range of the stirred raw materials.

[0047] In the initial state, the lever arm of the rotating fan blade 402 perpendicular to the rotating shaft 4 is small, so the power required by the motor 3 to drive the rotating shaft 4 to rotate is relatively small. As the speed of the motor 3 increases, the length of the lever arm of the rotating fan blade 402 perpendicular to the rotating shaft 4 also increases continuously, until the rotating fan blade 402 is perpendicular to the tank body 1, and the lever arm length is the largest. In this process, compared with the motor 3 driving the rotating fan blade 402 at the maximum lever arm throughout the entire process, the motor 3 is more stable and consumes relatively less power, which is beneficial to improving the overall service life of the device, thereby reducing production costs.

[0048] As a further solution of the present invention, the counterweight block 403 is a metal block with a large mass and does not chemically react with the raw material.

[0049] In this embodiment, the centrifugal force generated by the rotation of the counterweight 403 driven by the rotating shaft 4 can overcome the interference of gravity, and the counterweight 403 can make the center of gravity of the rotating fan blade 402 closer to the bottom of the tank body 1, thereby reducing the difficulty of the counterweight 403 driving the rotating fan blade 402 to rotate under the action of centrifugal force, thereby reducing the power consumption of the motor 3 and indirectly saving production costs; and the counterweight 403 does not react chemically with the raw materials, which can effectively avoid raw material loss and production pollution during the configuration process, and is conducive to optimizing the configuration process.

[0050] As a further solution of the present invention, one side of the rotating blade 402 close to the rotating shaft 4 is in close contact with the rotating shaft 4, and the other side thereof is an arc surface.

[0051] In this embodiment, the rotating fan blades 402 are in close contact with the rotating shaft 4 in the disposal state, which is conducive to controlling the force arm in the direction perpendicular to the rotating shaft 4 to be the shortest, thereby reducing the starting load of the motor 3 and facilitating the improvement of the overall life of the device; the arc surface feature can reduce the resistance of the rotating fan blades 402 during the rotation process, making it less difficult for the rotating fan blades 402 to rotate to be perpendicular to the inner wall of the tank body 1, which can effectively reduce the load of the motor 3 and shorten the time from starting to power consumption stabilization of the motor 3, thereby indirectly improving the service life of the motor 3.

[0052] As a further solution of the present invention, a bracket 6 is fixedly mounted on the tank body 1 , and a plurality of lifting pads 601 are fixedly mounted on one end of the bracket 6 away from the tank body 1 .

[0053] In this embodiment, the height of the bracket 6 in various directions can be adjusted by lifting the pad 601, so that the bracket 6 can be kept in a horizontal state to avoid shaking or even tilting of the device during use, thereby improving the stability of the device.

[0054] The above embodiments are exemplary rather than restrictive, so any technical solution of the present invention that can be implemented in other specific forms without departing from the spirit or basic features of the present invention is included in the present invention.

Claims

1. A device for dispensing a nickel-free sealing agent, comprising a tank body (1); and a tank cover (2) fixedly mounted on the tank body (1) by bolts; a motor (3) fixedly mounted on the tank cover (2); It is characterized in that The tank cover (2) is fixedly mounted with a plurality of liquid feed ports (201) for injecting liquid raw materials into the tank body (1) and solid feed ports (202) for inputting solid raw materials into the tank body (1); The tank body (1) is provided with a stirring mechanism, the stirring mechanism being connected to fixed blades (501) for stirring the raw materials, the stirring mechanism being capable of driving the fixed blades (501) to rotate; and the stirring mechanism being connected to a plurality of groups of rotating blades (402), the stirring mechanism being capable of driving the rotating blades (402) to approach the inner wall of the tank body (1), thereby increasing the stirring range of the stirred raw materials; A discharge port (101) for discharging finished products is fixedly mounted on a side of the tank body (1) away from the tank cover (2).

2. The device for preparing a nickel-free sealing agent according to claim 1, wherein: The stirring mechanism comprises a rotating shaft (4) rotatably mounted in the tank body (1), and the rotating shaft (4) is fixedly connected to the output end of the motor (3); a fixing ring (5) is fixedly mounted on the end of the rotating shaft (4) away from the motor (3), and the fixed fan blade (501) is fixedly connected to the fixing ring (5).

3. The device for preparing a nickel-free sealing agent according to claim 2, wherein: The fixed fan blade (501) is installed on the fixed ring (5) at an angle, with the direction of the angle facing the rotation direction of the motor (3).

4. The device for preparing a nickel-free sealing agent according to claim 3, wherein: A fixed block (401) rotatably connected to the rotating blade (402) is fixedly mounted on the rotating shaft (4); a counterweight (403) is fixedly mounted on one end of the rotating blade (402) away from the fixed block (401).

5. The device for preparing a nickel-free sealing agent according to claim 4, wherein: The counterweight block (403) is a metal block with a large mass and does not chemically react with the raw material.

6. The device for preparing a nickel-free sealing agent according to claim 4, wherein: The rotating blade (402) has a surface close to the rotating shaft (4) in close contact with the rotating shaft (4), and the other surface is an arc surface.

7. The device for preparing a nickel-free sealing agent according to claim 1, wherein: A bracket (6) is fixedly mounted on the tank body (1), and a plurality of sets of lifting pads (601) are fixedly mounted on one end of the bracket (6) away from the tank body (1).

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