Cleaning device for cyclone underflow box
By injecting water into the cyclone underflow box for dilution and stirring with the stirring component, the underflow box blockage problem is solved, and efficient discharge of materials and improvement of production efficiency are achieved.
Patent Information
- Application Number
- CN202422385580.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-29
- Publication Date
- 2025-09-26
- Estimated Expiration
- 2034-09-29
AI Technical Summary
The cyclone underflow box is prone to clogging during operation, causing blockage of the discharge pipe and increasing the labor intensity of the staff.
A cyclone underflow box cleaning device is designed. Water is injected into the underflow box through a water supply pipeline to dilute the material, and a water nozzle and a stirring component are used to dilute and stir the material, reducing blockage and labor intensity.
It effectively dilutes the material, reduces the blockage of the discharge pipe, reduces the labor intensity of the staff, and improves production efficiency.
Smart Images

Figure CN223381788U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of cyclones, in particular to a cyclone underflow box cleaning device. Background Art
[0002] A hydrocyclone is a common separation and classification device that typically operates on the principle of centrifugal sedimentation. When the two-phase mixture to be separated enters the hydrocyclone tangentially from its periphery at a constant pressure, it generates intense three-dimensional, elliptical, highly rotating, shearing turbulence. Due to the size difference between coarse and fine particles, they are subject to varying degrees of centrifugal force, centripetal buoyancy, and fluid drag. As a result of centrifugal sedimentation, the majority of coarse particles are discharged through the hydrocyclone's underflow outlet, while the majority of fine particles are discharged through the overflow pipe, achieving the desired separation and classification.
[0003] During the operation of the cyclone, coarser particles enter the underflow box through cyclone classification. When the solid content in the underflow box is high, the discharge pipe of the underflow box is easily blocked, causing the underflow box to overflow, seriously affecting the normal organization of production. In addition, the discharge pipe of the underflow box needs to be manually cleaned after being blocked, which increases the labor intensity of the staff. Utility Model Content
[0004] In order to solve the problems in the above-mentioned background technology, the utility model provides a cyclone underflow box cleaning device. After the water supply valve is opened, water flows into the underflow box through the water supply pipe, thereby diluting the material in the underflow box. The material can then be discharged from the discharge pipe, reducing the occurrence of blockage in the discharge pipe and reducing the labor intensity of the staff.
[0005] The utility model provides a cyclone underflow box cleaning device, comprising a flushing assembly installed on the underflow box, the bottom of the underflow box is connected to a discharge pipe, the flushing assembly comprises a water supply pipeline, one end of the water supply pipeline is connected to a water source, the other end of the water supply pipeline extends into the underflow box, and a water supply valve is installed on the water supply pipeline.
[0006] Furthermore, the flushing assembly also includes an annular pipeline, which is arranged in the underflow box. A plurality of connecting rods are fixedly connected between the annular pipeline and the inner wall of the underflow box. One end of the water supply pipeline extends into the underflow box and is connected to the annular pipeline. A plurality of water nozzles are installed around the annular pipeline, and the water nozzles are facing the inner wall of the underflow box.
[0007] Furthermore, a protective shell is fixedly connected to the inner wall of the underflow box, and the protective shell cover is arranged on the annular pipeline and the water nozzle. A gap is left between the bottom of the protective shell and the inner wall of the underflow box for the water nozzle to spray water onto the inner wall of the underflow box.
[0008] Furthermore, an inclined pad is provided on the bottom wall of the underflow box, and the top surface of the pad is inclined toward the direction of the discharge pipe.
[0009] Furthermore, a plurality of water outlet holes are opened on the top surface of the cushion block, a connecting pipe is connected to the water supply pipe, and an end of the connecting pipe away from the water supply pipe extends to the interior of the cushion block, and the plurality of water outlet holes are connected to the connecting pipe.
[0010] Furthermore, a stirring assembly is provided on the underflow box, and the stirring assembly includes a mounting frame, which is fixedly connected to the bottom outer wall of the underflow box, and a driving motor is fixedly installed on the mounting frame, and the output shaft of the driving motor is arranged upward, and a rotating shaft is rotatably connected in the pad, and the rotating shaft is arranged perpendicular to the top surface of the pad, and the bottom end of the rotating shaft passes downward through the underflow box, and a connecting piece is provided between the bottom end of the rotating shaft and the output shaft of the driving motor, and a plurality of mounting plates are fixedly connected around the top end of the rotating shaft, and a stirring rod is installed on each mounting plate, and the stirring rod is arranged parallel to the top surface of the pad.
[0011] Furthermore, the connecting member is a cross steering shaft.
[0012] Furthermore, an insertion rod is fixedly connected to one end of the stirring rod close to the mounting plate, a slot is provided in the mounting plate, the insertion rod is inserted into the slot, and the mounting plate and the insertion rod are fixedly connected by a fixing bolt.
[0013] Compared with the prior art, the beneficial effects of the present invention are:
[0014] (1) After the water supply valve is opened, water flows into the underflow box through the water supply pipe, thereby diluting the material in the underflow box. The material can then be discharged from the discharge pipe, reducing the occurrence of blockage in the discharge pipe and reducing the labor intensity of the staff.
[0015] (2) A portion of the water flow in the water supply pipe enters the connecting pipe and is then discharged through the water outlet. Therefore, the material can be diluted from the bottom of the underflow box at the same time, which can speed up the dilution rate of the material.
[0016] (3) The driving motor drives the rotating shaft to rotate through the connecting piece, and the rotating shaft drives the stirring rod to rotate. The stirring rod can evenly stir the material in the underflow box so that the material can be evenly diluted. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0018] Figure 1 This is a front view of a cyclone underflow box cleaning device;
[0019] Figure 2 It is a cross-sectional view of the internal structure of the underflow box;
[0020] Figure 3 This is a cross-sectional view of the stirring rod when it is installed;
[0021] Explanation of the accompanying drawings: 1. Underflow box; 2. Discharge pipe; 3. Flushing assembly; 30. Annular pipeline; 31. Connecting rod; 32. Water supply pipeline; 33. Water supply valve; 34. Water nozzle; 35. Protective shell; 36. Pad; 37. Water outlet; 38. Connecting pipeline; 4. Stirring assembly; 40. Mounting frame; 41. Drive motor; 42. Rotating shaft; 43. Connecting part; 430. Cross steering shaft; 44. Mounting plate; 45. Stirring rod; 46. Insert rod; 47. Slot; 48. Fixing bolt. DETAILED DESCRIPTION
[0022] The following is a clear and complete description of the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0023] The following is combined with Figure 1 To the attached Figure 3 And specific embodiments discuss the present invention in detail.
[0024] Reference Figure 1-3 The utility model provides a cyclone underflow box cleaning device, including a flushing assembly 3 installed on the underflow box 1, a discharge pipe 2 is connected to the bottom of the underflow box 1, the flushing assembly 3 includes an annular pipeline 30 arranged inside the underflow box 1, and a plurality of connecting rods 31 are fixedly connected between the annular pipeline 30 and the inner wall of the underflow box 1, and the connecting rods 31 are used to fix the annular pipeline 30; a water supply pipeline 32 is connected to the annular pipeline 30, and one end of the water supply pipeline 32 away from the annular pipeline 30 passes through the underflow box 1 and is connected to a water source, and a water supply valve 33 is installed on the water supply pipeline 32, and the water supply valve 33 is used to control the on and off of the water flow in the water supply pipeline 32.
[0025] A plurality of water nozzles 34 are installed around the annular pipeline 30, and the water nozzles 34 are facing the inner wall of the underflow box 1, so that water can be sprayed in multiple directions to better dilute the material; a U-shaped protective shell 35 is fixedly connected to the inner wall of the underflow box 1, and the protective shell 35 covers the annular pipeline 30 and the water nozzles 34. The top of the protective shell 35 is fixedly connected to the inner wall of the underflow box 1, and a gap is left between the bottom of the protective shell 35 and the inner wall of the underflow box 1, so that the water sprayed from the water nozzles 34 flows downward along the inner wall of the underflow box 1. The protective shell 35 can better protect the water nozzles 34 and reduce the situation where the water nozzles 34 are blocked by materials.
[0026] An inclined pad 36 is fixedly connected to the bottom wall of the underflow box 1, and the top surface of the pad 36 is inclined in the direction of the discharge pipe 2, so that the pad 36 can guide the diluted material to flow in the direction of the discharge pipe 2, thereby facilitating the discharge of the material; a plurality of water outlet holes 37 are provided on the top surface of the pad 36, and a connecting pipe 38 is connected to the water supply pipe 32. The connecting pipe 38 extends to the interior of the pad 36 away from one end of the water supply pipe 32, and the plurality of water outlet holes 37 are all connected to the connecting pipe 38. A part of the water flow in the water supply pipe 32 enters the connecting pipe 38 and is then discharged through the water outlet holes 37. Therefore, the material can be diluted from the bottom of the underflow box 1 at the same time, thereby accelerating the dilution speed of the material.
[0027] A stirring assembly 4 is also provided on the underflow box 1. The stirring assembly 4 includes a U-shaped mounting frame 40, which is fixedly connected to the bottom outer wall of the underflow box 1. A drive motor 41 is fixedly installed on the mounting frame 40. The output shaft of the drive motor 41 is arranged vertically upward, and is rotatably connected to a rotating shaft 42 in the pad 36. The rotating shaft 42 is arranged perpendicular to the top surface of the pad 36. The bottom end of the rotating shaft 42 passes downward through the underflow box 1. A connecting member 43 is provided between the bottom end of the rotating shaft 42 and the output shaft of the drive motor 41. In this embodiment, the connecting member 43 is a cross steering shaft 430. Since the rotating shaft 42 and the output shaft of the drive motor 41 are not on the same straight line, they are connected through the cross steering shaft 430, so that the power of the drive motor 41 is transmitted to the rotating shaft 42.
[0028] The top end of the rotating shaft 42 passes through the pad 36 upward, and a plurality of mounting plates 44 are fixedly connected around the top end of the rotating shaft 42. A stirring rod 45 is installed on each mounting plate 44. The stirring rod 45 is arranged parallel to the top surface of the pad 36. The stirring rod 45 can evenly stir the material in the underflow box 1 so that the material can be evenly diluted; the stirring rod 45 is fixedly connected to the end of the mounting plate 44 close to the mounting plate 44 with an insertion rod 46, and a slot 47 is provided in the mounting plate 44. The insertion rod 46 is inserted into the slot 47. The mounting plate 44 and the insertion rod 47 are fixedly connected by a fixing bolt 48, which realizes the detachable replacement of the stirring rod 45 and facilitates the later maintenance of the stirring rod 45.
[0029] The above further describes the present invention with the help of specific embodiments, but it should be understood that the specific description here should not be construed as limiting the essence and scope of the present invention. Various modifications made to the above embodiments by ordinary technicians in this field after reading this specification are all within the scope of protection of the present invention.
Claims
1. A cyclone underflow box cleaning device, characterized in that: It includes a flushing assembly installed on the underflow box, the bottom of the underflow box is connected to a discharge pipe, the flushing assembly includes a water supply pipeline, one end of the water supply pipeline is connected to a water source, the other end of the water supply pipeline extends into the underflow box, and a water supply valve is installed on the water supply pipeline.
2. The cyclone underflow box cleaning device according to claim 1, characterized in that: The flushing assembly also includes an annular pipeline, which is arranged in the underflow box. A plurality of connecting rods are fixedly connected between the annular pipeline and the inner wall of the underflow box. One end of the water supply pipeline extends into the underflow box and is connected to the annular pipeline. A plurality of water nozzles are installed around the annular pipeline, and the water nozzles are facing the inner wall of the underflow box.
3. The cyclone underflow box cleaning device according to claim 2, characterized in that: A protective shell is fixedly connected to the inner wall of the underflow box, and the protective shell cover is arranged on the annular pipeline and the water nozzle. A gap is left between the bottom of the protective shell and the inner wall of the underflow box for the water nozzle to spray water onto the inner wall of the underflow box.
4. The cyclone underflow box cleaning device according to claim 1, characterized in that: An inclined pad is provided on the bottom wall of the underflow box, and the top surface of the pad is inclined toward the direction of the discharge pipe.
5. The cyclone underflow box cleaning device according to claim 4, characterized in that: A plurality of water outlet holes are provided on the top surface of the cushion block, and a connecting pipe is connected to the water supply pipe. The connecting pipe extends to the interior of the cushion block from one end away from the water supply pipe, and the plurality of water outlet holes are all connected to the connecting pipe.
6. The cyclone underflow box cleaning device according to claim 4, characterized in that: The bottom flow box is provided with a stirring assembly, and the stirring assembly includes a mounting frame, which is fixedly connected to the bottom outer wall of the bottom flow box, and a driving motor is fixedly installed on the mounting frame, and the output shaft of the driving motor is arranged upward. A rotating shaft is rotatably connected in the pad, and the rotating shaft is arranged perpendicular to the top surface of the pad. The bottom end of the rotating shaft passes through the bottom flow box downward, and a connecting piece is provided between the bottom end of the rotating shaft and the output shaft of the driving motor. A plurality of mounting plates are fixedly connected around the top end of the rotating shaft, and a stirring rod is installed on each of the mounting plates, and the stirring rod is arranged parallel to the top surface of the pad.
7. The cyclone underflow box cleaning device according to claim 6, characterized in that: The connecting piece is a cross steering shaft.
8. The cyclone underflow box cleaning device according to claim 6, characterized in that: One end of the stirring rod close to the mounting plate is fixedly connected with an insertion rod, a slot is provided in the mounting plate, the insertion rod is inserted into the slot, and the mounting plate and the insertion rod are fixedly connected by a fixing bolt.