Spraying mechanism for steel plate machining

By designing a compact steel plate processing spraying mechanism, the problems of large equipment size, difficult transportation and high maintenance are solved, efficient and convenient spraying operation is achieved, diversified spraying needs and precise control are met, and the spraying quality and efficiency are improved.

CN223381844UActive Publication Date: 2025-09-26DONG GUAN SHI BO TAI ZE JIN SHU ZHI PIN KE JI YOU XIAN GONG SI
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Patent Information

Application Number
CN202422727250.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-08
Publication Date
2025-09-26
Estimated Expiration
2034-11-08

AI Technical Summary

Technical Problem

Existing steel plate spraying equipment is bulky, difficult to transport and install, has high maintenance costs, and has a complex structure that makes operation inconvenient and affects work efficiency.

Method used

The compactly designed steel plate processing spraying mechanism includes a collection box, a storage tank, spraying components, adjustment components and control components. By optimizing the internal structure of the collection box and simplifying the design, flexible adjustment and precise control of the paint can be achieved, the equipment volume can be reduced, and the operation convenience and spraying efficiency can be improved.

Benefits of technology

It reduces the difficulty of equipment transportation and installation, reduces maintenance costs, improves spraying quality and efficiency, meets diversified spraying needs, adapts to the spraying requirements of steel plates of different thicknesses, and ensures precise control of the spraying process.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223381844U_ABST
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Abstract

The utility model discloses a spraying mechanism for steel plate machining, and relates to the technical field of steel plate machining. Comprising a gathering box used for storing transfer fluid, and the transfer fluid comprises gas and a coating used for spraying a steel plate; the two material storage tanks are used for storing paint, and the two material storage tanks are installed at the top and the bottom of the two sides of the exterior of the gathering box correspondingly; the spraying part is mounted on one surface of the gathering box; the adjusting part is mounted in the gathering box and is used for adjusting the proportion of different coatings in the gathering box; and the gas injection valve heads are communicated with the electronic gas pump and are used for filling the gathering box with gas, and the number of the gas injection valve heads is two. By adopting the compact design, the equipment size is reduced, so that the transportation and installation difficulty is reduced, the maintenance cost is reduced, in addition, the structural design is simplified, the operation is more convenient, and the working efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of steel plate processing, in particular to a steel plate processing spraying mechanism. Background Art

[0002] After the steel plate is successfully prepared, it needs to be surface treated to improve its corrosion resistance and aesthetics. Therefore, a spraying mechanism is required during the steel plate processing.

[0003] After searching, the Chinese utility model patent with publication number "CN221208599U" discloses "a color steel plate processing spraying machine". The application extracts external air through the cooperation of an air intake box, an exhaust fan and an air pipe. The gas is double-filtered by a dust filter plate and a water-absorbing cotton plate, which can filter and absorb the dust and moisture in the air, ensuring the cleanliness of the gas entering the inner cavity of the spray box. With the uniform setting of multiple groups of equal flow air scoops, the surface of the steel plate sprayed with paint is dried, protecting the steel plate paint surface from dust contamination, avoiding dust and impurities adhering to the steel plate surface and affecting the processed paint surface, and further improving the quality of the color steel plate spraying process.

[0004] However, the above-mentioned disclosed devices and similar devices are generally large in size during actual operation due to their numerous functions. This not only increases the difficulty of transportation and installation of the equipment, but also increases maintenance costs. In addition, the complex structural design often leads to operational inconveniences and affects work efficiency. Utility Model Content

[0005] The purpose of the utility model is to provide a steel plate processing spraying mechanism to solve the problems raised in the above background technology.

[0006] To achieve the above objectives, the present invention provides the following technical solutions:

[0007] A steel plate processing spraying mechanism, comprising:

[0008] A gathering box is used to store transfer fluids, including gas and paint for spraying on steel plates;

[0009] A storage tank for storing paint, wherein two storage tanks are provided, and the two storage tanks are respectively installed at the top and bottom of the two sides of the outside of the gathering box;

[0010] The spraying component is installed on one side of the gathering box;

[0011] An adjustment component is installed inside the aggregation box to adjust the proportion of different coatings inside the aggregation box;

[0012] The gas injection valve head is connected to the electronic air pump and is used to fill the gas into the gathering box. There are two gas injection valve heads, which are respectively installed on both sides of the gathering box away from the spraying component.

[0013] The gathering box is provided with a control component at the middle end of a side where the gas injection valve head is provided. The control component triggers the electronic gas pump based on manual touch.

[0014] As a further preferred embodiment of the present invention, the spraying component includes:

[0015] Two spray cover plates are respectively installed on both sides of the gathering box away from the gas injection valve head. A plurality of spray heads are screwed onto the outside of the spray cover plates, and the spray heads are connected to the interior of the gathering box.

[0016] A plurality of liquid spray heads are evenly distributed at equal distances along the long side of the spray coating cover plate.

[0017] As a further preferred embodiment of the present invention, slide rails are installed on both sides of the bottom of the aggregation box, and the length of the slide rails does not exceed half of the depth of the aggregation box.

[0018] The adjustment component includes: an adjustment plate, the adjustment plate is slidably connected to the outside of the slide rail, and the adjustment plate is adapted to the interior of the gathering box;

[0019] A screw rod is rotatably connected to the center point of the bottom of the adjustment plate. One end of the screw rod is arranged at the bottom end outside the gathering box, and the position where the screw rod contacts the gathering box is screwed.

[0020] As a further preferred embodiment of the present technical solution, a threaded sleeve is provided at the position where the screw and the gathering box contact each other, the threaded sleeve is fixed to the bottom of the gathering box, and an annular handle is fixed to the end of the screw away from the adjustment plate, and the annular handle is used to manually rotate the screw.

[0021] As a further preferred embodiment of the present technical solution, the gathering box is provided with observation windows at both ends of the middle portion of one side where the spraying component is installed, the observation windows being used to observe the paint inside the gathering box, and the observation windows and the spraying component do not interfere with each other.

[0022] As a further preferred embodiment of the present invention, the control component includes:

[0023] The force-bearing handle is fixed on the middle end of the side of the gathering box where the gas injection valve head is installed. The force-bearing handle and the gathering box are vertically staggered. A trigger switch is installed on one end of the outer surface of the force-bearing handle, and the trigger switch is electrically connected to the electronic air pump.

[0024] Compared with the prior art, the beneficial effects of the present invention are:

[0025] The steel plate processing spraying mechanism adopts a compact design to reduce the equipment volume, thereby reducing the difficulty of transportation and installation, while reducing maintenance costs. In addition, the simplified structural design makes operation more convenient and improves work efficiency.

[0026] Specifically, by setting up two storage tanks, different types of paint can be stored at the same time to meet diverse spraying needs. In addition, the introduction of adjustment components allows the ratio of different paints to be flexibly adjusted during the spraying process to achieve the best spraying effect.

[0027] It should also be noted that the present invention achieves precise adjustment of the position of the focusing box by rotating the connected screw at the center point of the adjusting plate bottom, which not only improves the accuracy and efficiency of spraying, but also allows the operator to easily fine-tune the focusing box by manually rotating the ring handle to adapt to different thicknesses of steel plates or different spraying requirements;

[0028] In addition, through the observation window set on the gathering box, the operator can intuitively observe the gathering of the paint to ensure the quality of spraying. The setting of the force handle and trigger switch enables the operator to more conveniently control the start and stop of the electronic air pump when spraying, thereby achieving precise control of the spraying process. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 It is an isometric drawing of the present utility model;

[0030] Figure 2 It is the left and right isometric drawing of the utility model;

[0031] Figure 3 This is the main sectional view of the utility model;

[0032] Figure 4 This is a diagram of the internal structure of the present invention.

[0033] In the figure: 1. Aggregation box; 2. Storage tank; 3. Screw; 4. Spray cover; 5. Force handle; 6. Spray head; 7. Observation window; 8. Air injection valve head; 9. Trigger switch; 10. Adjustment plate; 11. Slide rail. DETAILED DESCRIPTION

[0034] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0035] Before understanding this application, it should be clear that in small steel plate processing plants, due to the limitations of plant size and actual space, traditional large-scale spraying equipment is often difficult to deploy. The spraying mechanism provided by the present invention is compact in design and can adapt to limited space conditions. Through optimized structural design, it not only saves space, but also improves spraying efficiency and quality.

[0036] Specifically, refer to Figures 1-4 It can be seen that the steel plate processing spraying mechanism proposed in this application includes:

[0037] Aggregation box 1, wherein the aggregation box 1 is a device designed for storing and transferring fluids, mainly processing gases and coatings used for spraying steel plates. It is designed to efficiently manage these fluids and ensure the smooth progress of the spraying operation.

[0038] The storage tank 2 is a container for storing paint. According to different spraying requirements, two storage tanks 2 are designed and installed on both sides of the outside of the aggregation box 1, located at the top and bottom. This layout ensures a stable supply of paint and is convenient for operators to manage and maintain.

[0039] The spraying component is installed on one side of the gathering box 1. Its main function is to spray the paint evenly onto the steel plate to achieve the expected coating effect. The design and layout of the spraying component have a direct impact on the spraying quality and efficiency.

[0040] It should be added that, in the present application, the spraying components include two spray cover plates 4, which are respectively installed on both sides of the gathering box 1 away from the air injection valve head 8. The design of the spray cover plate 4 can effectively cover the spraying area to ensure uniform spraying of the paint. In order to further improve the spraying effect, a number of liquid spray heads 6 are installed on the outside of the spray cover plate 4 with screws. These liquid spray heads are connected to the inside of the gathering box 1 to ensure smooth spraying of the paint.

[0041] In addition, it should be noted that the plurality of liquid spray heads 6 are evenly distributed along the long side of the spray cover plate 4. This layout design ensures uniform spraying of the paint on the steel plate and improves the quality and consistency of the coating.

[0042] The adjusting component is located inside the gathering box 1 and is responsible for adjusting the proportions of different coatings.

[0043] It should be clear that in the present application, the adjustment component includes an adjustment plate 10, which is slidably connected to the outside of the slide rail 11 and is adapted to the inside of the aggregation box 1. The design of the adjustment plate 10 enables it to move flexibly on the slide rail 11 to achieve precise adjustment of the paint ratio.

[0044] In addition, a screw 3 is rotatably connected to the center point of the bottom of the adjustment plate 10. One end of the screw 3 is arranged at the bottom end outside the aggregation box 1 and is screwed to the position in contact with the aggregation box 1. The design of the screw 3 allows the position of the adjustment plate 10 to be precisely controlled by rotation, thereby adjusting the proportion of the paint.

[0045] It should also be added that a threaded sleeve is provided at the position where the screw 3 contacts the aggregation box 1, and the threaded sleeve is fixed to the bottom of the aggregation box 1. An annular handle is fixed to the end of the screw 3 away from the adjustment plate 10, and the annular handle is used to manually rotate the screw 3. The design of the annular handle allows the operator to easily adjust the screw 3 by manual rotation, thereby achieving precise control of the position of the adjustment plate 10.

[0046] It should also be noted that in the present application, the gas injection valve head 8 is connected to the electronic air pump, which is used to fill the gathering box 1 with gas to ensure a stable supply of gas and provide the necessary air pressure support for the spraying operation. It should be added that in order to enhance the reliability of the system, two gas injection valve heads 8 are provided, which are installed on both sides of the gathering box 1 away from the spraying parts.

[0047] It should be added that the gathering box 1 is equipped with a control component at the middle end of the side where the gas injection valve head 8 is installed. The control component triggers the electronic air pump through manual touch to realize the control of the gas filling process. This design allows the operator to easily start and stop the gas filling process to ensure the smooth progress of the spraying operation.

[0048] Specifically, in the present application, the control component includes a force handle 5, which is fixed at the middle end of the side of the gathering box 1 where the gas injection valve head 8 is installed. The force handle 5 is vertically staggered with the gathering box 1. A trigger switch 9 is installed at one end of the outer surface of the force handle 5. The trigger switch 9 is electrically connected to the electronic air pump. The design of the force handle 5 allows the operator to trigger the switch 9 by applying force, start the electronic air pump, and control the gas filling process.

[0049] In addition, it should be added that the reference Figure 3 and Figure 4 It can be seen that slide rails 11 are installed on both sides of the bottom end of the aggregation box 1. The length of the slide rails 11 does not exceed half of the internal depth of the aggregation box 1. The design of the slide rails 11 allows the adjustment components to move flexibly inside the aggregation box 1 to adjust the paint ratio.

[0050] Finally, it should be noted that observation windows 7 are installed at both ends of the middle part of the focusing box 1 on the side where the spraying component is installed, for observing the paint status inside the focusing box 1 without affecting the operation of the spraying component. The design of the observation window 7 allows the operator to easily observe the paint status and adjust the spraying operation parameters in time to ensure the spraying quality.

[0051] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is limited by the accompanying embodiments and their equivalents.

Claims

1. A steel plate processing spraying mechanism, characterized in that: include: A gathering box (1) is used to store a transfer fluid, the transfer fluid including: gas and a coating for spraying on a steel plate; A material storage tank (2) is used to store the paint. Two material storage tanks (2) are provided. The two material storage tanks (2) are respectively installed at the top and bottom of both sides of the outside of the gathering box (1); A spraying component is mounted on one side of the gathering box (1); An adjustment component is installed inside the aggregation box (1) and is used to adjust the proportions of different coatings inside the aggregation box (1); An air injection valve head (8) is connected to the electronic air pump and is used to fill the gathering box (1) with gas. Two air injection valve heads (8) are provided, and the two air injection valve heads (8) are respectively installed on both sides of the gathering box (1) away from the spraying component. The gathering box (1) is provided with a control component at the middle end of a side on which the gas injection valve head (8) is provided, and the control component triggers the electronic gas pump based on manual touch.

2. A steel plate processing spraying mechanism according to claim 1, characterized in that: The spraying component includes: Two spray cover plates (4) are respectively mounted on both sides of the gathering box (1) away from the gas injection valve head (8); a plurality of liquid spray heads (6) are screwed onto the outside of the spray cover plate (4); the liquid spray heads (6) are connected to the interior of the gathering box (1); A plurality of liquid spray heads (6) are evenly distributed at equal distances along the long side of the spray cover plate (4).

3. The steel plate processing spraying mechanism according to claim 1, characterized in that: Slide rails (11) are respectively installed on both sides of the bottom end of the aggregation box (1), and the length of the slide rails (11) does not exceed half the depth of the interior of the aggregation box (1); The adjustment component comprises: an adjustment plate (10), the adjustment plate (10) is slidably connected to the outside of the slide rail (11), and the adjustment plate (10) is adapted to the inside of the gathering box (1); The center point of the bottom of the adjustment plate (10) is rotatably connected to a screw rod (3), one end of the screw rod (3) is arranged at the bottom end outside the gathering box (1), and the screw rod (3) and the gathering box (1) are screwed at a position where they contact.

4. A steel plate processing spraying mechanism according to claim 3, characterized in that: A threaded sleeve is provided at the position where the screw rod (3) and the gathering box (1) contact each other, and the threaded sleeve is fixed to the bottom of the gathering box (1). An annular handle is fixed to the end of the screw rod (3) away from the adjustment plate (10), and the annular handle is used to manually rotate the screw rod (3).

5. The steel plate processing spraying mechanism according to claim 1, characterized in that: The gathering box (1) is provided with observation windows (7) at both ends of the middle portion of a side on which the spraying component is installed. The observation windows (7) are used to observe the paint inside the gathering box (1), and the observation windows (7) do not interfere with the spraying component.

6. The steel plate processing spraying mechanism according to claim 1, characterized in that: The control component includes: A force-bearing handle (5) is fixed to the middle end of a side of the gathering box (1) on which the gas injection valve head (8) is installed. The force-bearing handle (5) and the gathering box (1) are vertically staggered. A trigger switch (9) is installed at one end of the outer surface of the force-bearing handle (5). The trigger switch (9) is electrically connected to the electronic air pump.

Citation Information

Patent Citations

  • Spraying machine for color steel plate processing

    CN221208599U