Rapid feeding, discharging and distinguishing mechanism on detection equipment

Abstract

The utility model discloses a rapid feeding, discharging and distinguishing mechanism on detection equipment, which comprises a box body, a workbench is arranged on the box body, and a feeding, discharging and distinguishing assembly, a detection device assembly and a detection feeding assembly are arranged on the workbench. The feeding, discharging and distinguishing assembly comprises a product feeding waiting station, a product to-be-detected station, a qualified product output station, an unqualified product output station, a feeding guide assembly, a material moving assembly and a discharging assembly. The feed guiding assembly is used for guiding and conveying feed to a specified feed waiting station, and the material moving assembly is used for transferring products at the feed waiting station to a product to-be-detected station and transferring the products detected at the product to-be-detected station to a qualified product output station or an unqualified product output station. According to the utility model, automatic simultaneous taking and placing and product distinguishing actions in product detection are realized, CT is saved, and the production efficiency is improved by 35%; and manual labor is reduced, and three-damage hidden dangers of products are avoided.

Description

Technical Field

[0001] The utility model relates to the technical field of automatic detection equipment, in particular to a rapid loading and unloading and distinguishing mechanism on detection equipment. Background Art

[0002] The loading and unloading and differentiated placement of existing testing equipment are all done manually. The product is placed in the testing position manually, and after waiting for the test results, the product is taken out manually and the qualified or unqualified products are placed in the corresponding placement area.

[0003] Manual loading and unloading and differentiated placement modes are inefficient and labor-intensive, and manual placement can easily cause product damage due to negligence. Utility Model Content

[0004] In order to solve the above technical problems, the utility model designs a fast loading and unloading and distinguishing mechanism on the detection equipment.

[0005] The utility model adopts the following technical solutions:

[0006] A rapid loading and unloading and distinguishing mechanism on a detection device comprises a box body, a workbench is provided on the box body, and the workbench is provided with a loading and unloading and distinguishing component, a detection device component, and a detection feeding component;

[0007] The loading and unloading and distinguishing components include a product feeding station, a product testing station, a qualified product output station, an unqualified product output station, a feed guiding component, a material transfer component and a material unloading component; the feed guiding component is used to guide the feed to the designated feeding station, the material transfer component is used to transfer the product at the feeding station to the product testing station, and at the same time transfer the product that has completed the inspection at the product testing station to the qualified product output station or the unqualified product output station; the material unloading component outputs the product at the qualified product output station or the unqualified product output station to the designated output position;

[0008] The inspection feeding assembly is used to transport the products to be inspected at the product inspection station to the product inspection station below the inspection device assembly for inspection, and return the products that have completed the inspection to the product inspection station;

[0009] The detection device assembly includes a camera mounting frame, a detection camera mounted on the detection device assembly, and a computer. The detection camera is used to take photos and upload them to the computer for detection. A coaxial light source is provided below the detection camera.

[0010] Preferably, the feed guiding assembly includes a feed conveyor belt, product guide plates are provided on both sides of the feed conveyor belt, a side push cylinder is provided on one side of the tail end of the feed conveyor belt, the output end of the side push cylinder is connected to a side push block, and the product feed waiting station is arranged side by side on one side of the tail end of the feed conveyor belt. The side push cylinder is used to push the products delivered to the tail end of the feed conveyor belt to the product feed waiting station.

[0011] Preferably, the material moving assembly includes an X-axis electric cylinder and an X-axis moving platform. The X-axis moving platform is driven by the X-axis electric cylinder to move horizontally along the X-axis electric cylinder. A Z-axis cylinder is vertically installed on the X-axis moving platform. A lifting moving platform is fixedly installed on the output end of the Z-axis cylinder. A product adsorption device 1 is installed on one side of the lifting moving platform, and a material dividing cylinder mounting plate is installed on the other side along the Y-axis direction. A material dividing cylinder that can be extended and retracted along the Y-axis direction is installed on the material dividing cylinder mounting plate, and a product adsorption device 2 is fixedly installed on the output end of the material dividing cylinder.

[0012] Preferably, the product adsorption device 1 includes a suction cup mounting plate 1, a suction cup cross plate 1 and a suction cup, the suction cup mounting plate 1 and the suction cup cross plate 1 are fixedly connected by a connecting block, the suction cup cross plate 1 is fixedly installed on the lifting and moving platform, and the suction cups are respectively installed on both sides of the suction cup mounting plate 1, the product adsorption device 2 includes a suction cup mounting plate 2, a suction cup cross plate 2 and a suction cup, the suction cup mounting plate 2 and the suction cup cross plate 2 are fixedly connected by a connecting block, the suction cups are respectively installed on both sides of the suction cup mounting plate 2, and the suction cup cross plate 2 is fixedly installed at the output end of the material distribution cylinder.

[0013] Preferably, the unloading component includes a qualified product discharge conveyor belt and an unqualified product discharge conveyor belt, and the qualified product discharge conveyor belt and the unqualified product discharge conveyor belt are cross-distributed up and down.

[0014] Preferably, the inspection and feeding assembly includes a Y-axis electric cylinder and a product fixture that moves along the Y-axis electric cylinder. The output end of the Y-axis electric cylinder is fixedly connected to the product fixture, and the product fixture is driven back and forth between the product to be inspected station and the product inspection station by the extension and retraction of the Y-axis electric cylinder.

[0015] Preferably, the X-axis movable platform is equipped with a vacuum generator for vacuum adsorption of the suction cup.

[0016] Preferably, the product guide plates are distributed in a trumpet-shaped contraction manner.

[0017] Preferably, the feed guide assembly is installed on base plate one, the unloading assembly is installed on base plate two, base plate one and base plate two are fixed on the workbench, and the material moving assembly is installed between base plate one and base plate two.

[0018] Preferably, a control panel is installed on the box, and the control panel is provided with a power button, a pause button, a reset button, a start button, an emergency stop button, a touch screen, and an alarm light. The touch screen is fixedly mounted on the workbench by a touch screen bracket.

[0019] The beneficial effects of the present invention are: (1) the present invention realizes the automation of product detection, simultaneous taking and placing, and product differentiation, saves CT, and improves production efficiency by 35%; (2) it reduces manual labor, has a simple structure, and is highly versatile, and can be interconnected with other detection devices to avoid the hidden dangers of "three injuries" to products. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a structural schematic diagram of the utility model;

[0021] Figure 2 This is a structural diagram of loading and unloading and distinguishing components in the utility model;

[0022] In the figure: 1. Box; 2. Feed guide assembly; 3. Foot cup; 4. Door lock; 5. Product fixture; 6. Power button; 7. Pause button; 8. Reset button; 9. Start button; 10. Emergency stop button; 11. Touch screen; 12. Touch screen bracket; 13. Alarm light; 14. Product; 15. Computer; 16. Inspection camera; 17. Camera fixing plate; 18. Column; 19. Fastening sleeve; 20. Connecting plate; 21. Coaxial light source; 22. Y-axis electric cylinder; 23. Workbench; 24. Feed conveyor belt; 25. Conveyor belt mounting block; 26. Bottom plate 1; 27. Vacuum generator; 28. X-axis shift Dynamic platform; 29. ​​Drag chain plate; 30. Drag chain; 31. X-axis electric cylinder; 32. X-axis electric cylinder bottom plate; 33. Baffle plate; 34. Bottom plate 2; 35. Qualified product discharge conveyor belt; 36. Unqualified product discharge conveyor belt; 37. Suction cup; 38. Suction cup cross plate 2; 39. Suction cup mounting plate 2; 40. Negative pressure gauge; 41. Distribution cylinder mounting plate; 42. Distribution cylinder; 43. Reinforcement rib; 44. Z-axis cylinder; 45. Lifting and moving platform; 46. Connecting block; 47. Suction cup mounting plate 1; 48. Back plate; 49. Product guide plate; 50. Side push block; 51. Side push cylinder; 52. Air pipe connector. DETAILED DESCRIPTION

[0023] The technical solution of the present invention is further described in detail below through specific embodiments and in conjunction with the accompanying drawings:

[0024] Example: Figure 1 and Figure 2 As shown, a rapid loading and unloading and distinguishing mechanism on a detection device includes a box body 1, a workbench 23 is provided on the box body, and the workbench is provided with a loading and unloading and distinguishing component, a detection device component, and a detection feeding component;

[0025] The loading and unloading and distinguishing components include a product feeding station, a product testing station, a qualified product output station, an unqualified product output station, a feed guiding component 2, a material transfer component and a material discharge component; the feed guiding component is used to guide the feed to the designated feed waiting station, the material transfer component is used to transfer the product at the feed waiting station to the product testing station, and at the same time transfer the product that has completed the inspection at the product testing station to the qualified product output station or the unqualified product output station; the material discharge component outputs the product at the qualified product output station or the unqualified product output station to the designated output position;

[0026] The inspection feeding assembly is used to transport the products to be inspected at the product to be inspected station to the product inspection station below the inspection device assembly for inspection, and to return the products 14 that have completed the inspection to the product to be inspected station;

[0027] The inspection device assembly includes a camera mounting frame, an inspection camera 16 mounted on the assembly, and a computer 15. The inspection camera is used to take photos and upload them to the computer for inspection. A coaxial light source 21 is located below the inspection camera. The camera mounting frame includes a column 18, a camera mounting plate 17, a fastening sleeve 19, and a connecting plate 20. The camera mounting plate is mounted on the top of the column, and the inspection camera is mounted on the camera mounting plate. The connecting plate is mounted on the column via a fastening sleeve, and the coaxial light source and computer are mounted on the connecting plate.

[0028] The feed guiding assembly includes a feed conveyor belt 24, product guide plates 49 are arranged on both sides of the feed conveyor belt, a side push cylinder 51 is arranged on one side of the tail end of the feed conveyor belt, the output end of the side push cylinder is connected to the side push block 50, and the product feed waiting station is arranged side by side on one side of the tail end of the feed conveyor belt. The side push cylinder is used to push the products transported to the tail end of the feed conveyor belt to the product feed waiting station.

[0029] The material transfer assembly includes an X-axis electric cylinder 31 and an X-axis mobile platform 28. The X-axis mobile platform is driven by the X-axis electric cylinder and moves horizontally along the X-axis electric cylinder. A backplate is mounted vertically on the X-axis mobile platform, with reinforcing ribs 43 installed between the backplate and the X-axis mobile platform. A Z-axis air cylinder 44 is mounted on the backplate, and a lifting platform 45 is fixedly mounted at the output end of the Z-axis air cylinder. Product suction device 1 is mounted on one side of the lifting platform, and a feeder cylinder mounting plate 41 is mounted on the other side along the Y-axis. A feeder cylinder 42, which can be extended and retracted along the Y-axis, is mounted on this mounting plate. Product suction device 2 is fixedly mounted at the output end of the feeder cylinder. A drag chain plate 29 and a drag chain 30 are connected to the X-axis electric cylinder. The air inlet and outlet of the feeder cylinder are connected to air pipe connectors 52.

[0030] The product adsorption device 1 includes a suction cup mounting plate 1 47, a suction cup transverse plate 1 and a suction cup 37. The suction cup mounting plate 1 and the suction cup transverse plate 1 are fixedly connected by a connecting block 46. The suction cup transverse plate 1 is fixedly mounted on the lifting and moving platform, and the suction cups are respectively mounted on both sides of the suction cup mounting plate 1. The product adsorption device 2 includes a suction cup mounting plate 2 39, a suction cup transverse plate 2 38 and a suction cup. The suction cup mounting plate 2 and the suction cup transverse plate 2 are fixedly connected by a connecting block. The suction cups are respectively mounted on both sides of the suction cup mounting plate 2, and the suction cup transverse plate 2 is fixedly mounted on the output end of the material distribution cylinder.

[0031] The unloading assembly includes a qualified product discharge conveyor belt 35 and a non-qualified product discharge conveyor belt 36, which are arranged in an upper and lower cross pattern. A baffle plate 33 is provided at the front end of the non-qualified product discharge conveyor belt.

[0032] The inspection and feeding assembly includes a Y-axis electric cylinder 22 and a product fixture 5 that moves along the Y-axis electric cylinder. The output end of the Y-axis electric cylinder is fixedly connected to the product fixture. The product fixture is driven back and forth between the product to be inspected station and the product inspection station through the extension and retraction of the Y-axis electric cylinder.

[0033] The X-axis movable platform is provided with a vacuum generator 27 for vacuum adsorption of the suction cup. A negative pressure gauge 40 is provided between the vacuum generator and the suction cup.

[0034] The product's guide plate is distributed in a trumpet-shaped contraction manner.

[0035] The feed guide assembly is mounted on base plate 1 (26), the unloading assembly is mounted on base plate 2 (34). Base plates 1 and 2 are fixed to the workbench, and the material transfer assembly is mounted between base plates 1 and 2. The feed conveyor belt is mounted on base plate 1 via conveyor belt mounting block 25. The X-axis electric cylinder is mounted between base plates 1 and 2 via X-axis electric cylinder base plate 32.

[0036] A control panel is installed on the box body. The control panel is provided with a power button 6, a pause button 7, a reset button 8, a start button 9, an emergency stop button 10, a touch screen 11, and an alarm light 13. The touch screen is fixedly mounted on the workbench by a touch screen bracket 12.

[0037] A foot cup 3 is provided at the bottom of the box body, and a door and a door lock 4 are provided on the box body.

[0038] When the present invention is in use, the product 14 passes through the feed conveyor belt 24 from the previous station and is guided by the product guide plate 49 and then flows to the corresponding position. The side push cylinder 51 opens to calibrate the position of the product 14, the Z-axis cylinder 44 opens and moves downward, the suction cup 37 absorbs the product to be inspected, and at the same time, the right suction cup 37 synchronously absorbs the inspected product, and then the Z-axis cylinder 44 contracts and moves upward; at this time, ① the X-axis electric cylinder 31 moves to the right, the product to be inspected on the left side comes to the top of the product fixture 5, and the right side comes to the top of the qualified product discharge conveyor belt 35, the Z-axis cylinder 44 opens and moves downward, the left suction cup 37 places the product to be inspected on the product fixture 5, and the right suction cup 37 places the inspected product on the qualified product discharge conveyor After the product is on the belt 35, it is discharged from the qualified product discharge conveyor 35. The Y-axis electric cylinder 22 moves the product fixture 5 in the negative direction of the Y axis to the inspection position for inspection. Simultaneously, the X-axis electric cylinder 31 returns to its original position. After inspection, the Y-axis electric cylinder 22 returns to its original position. ② If the product is unqualified: The X-axis electric cylinder 31 moves right, and the left product to be inspected is placed above the product fixture 5. The right-side material separation cylinder 42 drives the suction cup 37 in the negative direction of the Y axis to the front of the unqualified product discharge conveyor 36. The Z-axis cylinder 44 opens and moves downward. The left air bubble 37 places the product to be inspected on the product fixture 5. The right suction cup 37 places the unqualified product on the unqualified product discharge conveyor 36 for output. The remaining actions are the same as in ①. The entire cycle is completed, and the above steps are repeated.

[0039] The embodiment described above is only a preferred solution of the present invention and does not limit the present invention in any form. Other variations and modifications are possible without exceeding the technical solutions described in the claims.

Claims

1. A rapid loading and unloading and distinguishing mechanism on a detection device, comprising a box body, a workbench is provided on the box body, and is characterized in that: The workbench is provided with loading and unloading and distinguishing components, a detection device component, and a detection and feeding component; The loading and unloading and distinguishing components include a product feeding station, a product testing station, a qualified product output station, an unqualified product output station, a feed guiding component, a material transfer component and a material unloading component; the feed guiding component is used to guide the feed to the designated feeding station, the material transfer component is used to transfer the product at the feeding station to the product testing station, and at the same time transfer the product that has completed the inspection at the product testing station to the qualified product output station or the unqualified product output station; the material unloading component outputs the product at the qualified product output station or the unqualified product output station to the designated output position; The inspection feeding assembly is used to transport the products to be inspected at the product inspection station to the product inspection station below the inspection device assembly for inspection, and return the products that have completed the inspection to the product inspection station; The detection device assembly includes a camera mounting frame, a detection camera mounted on the detection device assembly, and a computer. The detection camera is used to take photos and upload them to the computer for detection. A coaxial light source is provided below the detection camera.

2. The rapid loading and unloading and distinguishing mechanism on the detection equipment according to claim 1 is characterized in that: The feed guiding assembly includes a feed conveyor belt, product guide plates are arranged on both sides of the feed conveyor belt, a side push cylinder is arranged on one side of the tail end of the feed conveyor belt, the output end of the side push cylinder is connected to a side push block, and the product feed waiting station is arranged side by side on one side of the tail end of the feed conveyor belt. The side push cylinder is used to push the products transported to the tail end of the feed conveyor belt to the product feed waiting station.

3. The rapid loading and unloading and distinguishing mechanism on the detection equipment according to claim 1 is characterized in that: The material moving assembly includes an X-axis electric cylinder and an X-axis moving platform. The X-axis moving platform is driven by the X-axis electric cylinder to move horizontally along the X-axis electric cylinder. A Z-axis cylinder is vertically installed on the X-axis moving platform. A lifting moving platform is fixedly installed on the output end of the Z-axis cylinder. A product adsorption device 1 is installed on one side of the lifting moving platform, and a dividing cylinder mounting plate is installed on the other side along the Y-axis direction. A dividing cylinder that can be extended and retracted along the Y-axis direction is installed on the dividing cylinder mounting plate. A product adsorption device 2 is fixedly installed on the output end of the dividing cylinder.

4. The rapid loading and unloading and distinguishing mechanism on the detection equipment according to claim 3 is characterized in that: The product adsorption device 1 includes a suction cup mounting plate 1, a suction cup cross plate 1 and a suction cup. The suction cup mounting plate 1 and the suction cup cross plate 1 are fixedly connected by a connecting block. The suction cup cross plate 1 is fixedly installed on the lifting and moving platform. The suction cups are respectively installed on both sides of the suction cup mounting plate 1. The product adsorption device 2 includes a suction cup mounting plate 2, a suction cup cross plate 2 and a suction cup. The suction cup mounting plate 2 and the suction cup cross plate 2 are fixedly connected by a connecting block. The suction cups are respectively installed on both sides of the suction cup mounting plate 2. The suction cup cross plate 2 is fixedly installed on the output end of the material distribution cylinder.

5. The rapid loading and unloading and distinguishing mechanism on the detection equipment according to claim 1 is characterized in that: The unloading component includes a qualified product discharging conveyor belt and an unqualified product discharging conveyor belt, and the qualified product discharging conveyor belt and the unqualified product discharging conveyor belt are cross-distributed up and down.

6. The rapid loading and unloading and distinguishing mechanism on the detection equipment according to claim 1 is characterized in that: The inspection and feeding assembly includes a Y-axis electric cylinder and a product fixture that moves along the Y-axis electric cylinder. The output end of the Y-axis electric cylinder is fixedly connected to the product fixture. The product fixture is driven back and forth between the product to be inspected station and the product inspection station through the extension and retraction of the Y-axis electric cylinder.

7. The rapid loading and unloading and distinguishing mechanism on the detection equipment according to claim 3 is characterized in that: The X-axis moving platform is equipped with a vacuum generator for vacuum adsorption of the suction cup.

8. The rapid loading and unloading and distinguishing mechanism on the detection equipment according to claim 2 is characterized in that: The product guide plates are distributed in a trumpet-shaped shrinking manner.

9. The rapid loading and unloading and distinguishing mechanism on the detection equipment according to claim 3 is characterized in that: The feed guide assembly is installed on the bottom plate one, the blanking assembly is installed on the bottom plate two, the bottom plate one and the bottom plate two are fixed on the workbench, and the material moving assembly is installed between the bottom plate one and the bottom plate two.

10. The rapid loading and unloading and distinguishing mechanism on the detection equipment according to claim 1 is characterized in that: A control panel is installed on the box body. The control panel is provided with a power button, a pause button, a reset button, a start button, an emergency stop button, a touch screen, and an alarm light. The touch screen is fixedly mounted on the workbench through a touch screen bracket.

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