Network transformer product testing and packaging equipment
By designing a turntable structure and combining components such as vacuum nozzles and servo motors, automated testing and packaging of network transformer products are achieved, solving the problem of poor linkage between testing and packaging equipment and improving production efficiency.
Patent Information
- Application Number
- CN202423178581.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-23
- Publication Date
- 2026-01-20
- Estimated Expiration
- 2034-12-23
AI Technical Summary
In existing technologies, the linkage between network transformer testing and packaging equipment is poor, which affects production efficiency.
Design a network transformer product testing and packaging equipment. It adopts a turntable structure and combines components such as vacuum nozzles, servo motors, cylinder modules and photoelectric sensors to realize the automatic transfer and packaging of products between multiple workstations.
It has achieved automated integration of testing and packaging for network transformer products, reducing labor costs and improving production efficiency.
Smart Images
Figure CN223812763U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of network transformer manufacturing technology, and in particular to network transformer product testing and packaging equipment. Background Technology
[0002] Network transformers are important electronic components. After packaging, their performance needs to be fully tested to ensure product quality. Finally, after testing, they need to be packaged.
[0003] Currently, the testing and packaging of network transformers are generally done by different equipment, but the coordination between them is poor, which affects the production efficiency of network transformers and makes it difficult to meet the growing demand. Utility Model Content
[0004] The purpose of this invention is to solve the problem of poor linkage between testing and assurance in the existing technology, which affects production efficiency, and proposes a network transformer product testing and packaging equipment.
[0005] To achieve the above objectives, the present invention adopts the following technical solution:
[0006] Network transformer product testing and packaging equipment includes a machine base, on which a packaging section and a testing section are provided. The testing section and the packaging section are matched by a transfer section. The transfer section includes a turntable rotatably mounted on the machine base. The turntable is provided with multiple sets of vacuum nozzles for picking up products. The machine base is also provided with a drive section for driving the turntable to rotate.
[0007] To facilitate the rotation of the turntable and the handling of products by the vacuum nozzle, preferably, the driving unit includes a rotating shaft rotatably mounted on the machine base. The top of the rotating shaft is coaxially and fixedly connected to the bottom of the turntable. A first servo motor is fixedly mounted on the machine base, and a first gear is fixedly mounted on the output end of the first servo motor. A second gear meshing with the first gear is rotatably mounted inside the machine base. A sliding rod is fixedly mounted on the bottom of the rotating shaft and slidably connected to the second gear. A first cylinder module is fixedly mounted on the machine base, and a push plate is fixedly mounted on the output end of the first cylinder module. A disc is fixedly mounted on the end of the sliding rod away from the rotating shaft, and the disc is rotatably mounted inside the push plate.
[0008] In order to achieve automatic and orderly feeding, preferably, a material transfer module is fixedly installed on the machine base, the vacuum nozzle is matched with the output end of the material transfer module, and a vibratory feeder is fixedly installed on the machine base, the output end of the vibratory feeder is connected to the input end of the material transfer module through a straight vibration groove.
[0009] For the convenience of testing the product, preferably, the test part includes a pressure resistance test module, a correction module and a polarity test module, which are fixedly arranged on the machine table and are circumferentially distributed, a first material kicking module is fixedly arranged between the correction module and the polarity test module, and a second material kicking module is fixedly arranged on the side of the polarity test module away from the correction module.
[0010] Preferably, the packaging part includes a first unwinding roller on which a carrier tape is wound, is rotationally arranged on the machine table, a winding module is rotationally arranged on the machine table, a second unwinding roller with a carrier tape film is rotationally arranged on the machine table, and a hot-pressing and gluing module is arranged on the machine table.
[0011] Further, a guide wheel module for driving carrier tape feeding is rotationally arranged on the machine table, a plurality of sets of limiting columns are fixedly arranged on the circumference of the guide wheel of the guide wheel module, a push plate is slidingly arranged on the machine table, a clamping plate is fixedly arranged at one end of the push plate, the end of the clamping plate away from the push plate abuts against the side wall of one set of limiting columns, a second cylinder module for driving the push plate to slide is fixedly arranged on the machine table, and a photoelectric sensor module is fixedly arranged on the machine table.
[0012] Compared with the prior art, the network transformer product testing and packaging equipment has the following beneficial effects:
[0013] 1. The network transformer product testing and packaging equipment can transfer products between multiple stations by driving the rotating disc with the vacuum suction nozzle, and can combine network transformer product testing and packaging together to form a full-automatic production line, thereby reducing labor cost and greatly improving production efficiency.
[0014] 2. The network transformer product testing and packaging equipment can orderly convey products into the straight vibration groove by starting the vibration disc, and then the products enter the material moving module along the straight vibration groove, the products in the material moving module are limited in the material moving module, and are waiting to be sucked by the vacuum suction nozzle, thereby realizing automatic feeding of the products and improving production efficiency.
[0015] The parts not involved in the device are the same as or can be realized by the prior art, the network transformer product testing and packaging equipment can transfer products between multiple stations by driving the rotating disc with the vacuum suction nozzle, and can combine network transformer product testing and packaging together to form a full-automatic production line, thereby reducing labor cost and greatly improving production efficiency. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 The structure diagram of the network transformer product testing and packaging equipment is provided for the utility model.
[0017] Figure 2The utility model provides a network transformer product test and packing equipment turntable's structure schematic drawing is provided for the utility model,
[0018] Figure 3 The utility model provides a network transformer product test and packing equipment turntable's structure schematic drawing is provided for the utility model,
[0019] Figure 4 The utility model provides a network transformer product test and packing equipment Figure 3 The enlarged view of A part in the utility model,
[0020] Figure 5 The utility model provides a network transformer product test and packing equipment turntable's structure schematic drawing is provided for the utility model.
[0021] In the drawing: 1, machine table, 2, turntable, 201, vacuum suction nozzle, 202, rotating shaft, 3, hot pressure glue sealing module, 301, limiting post, 302, first unwinding roller, 303, winding module, 304, guide wheel module, 4, correction module, 401, withstand voltage test module, 402, first material kicking module, 403, polarity test module, 404, second material kicking module, 5, vibrating disc, 501, straight vibration groove, 502, material moving module, 6, push plate, 601, clamping plate, 602, photoelectric sensor module. Specific embodiments
[0022] The technical scheme in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments.
[0023] In the description of the utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the utility model.
[0024] Embodiment:
[0025] Reference Figures 1-5, network transformer product testing and packaging equipment, including machine table 1, the machine table 1 is provided with a packaging part and a testing part, and the testing part and the packaging part are matched through a transfer part, here we design the transfer part as a turntable 2 arranged on the machine table 1, a plurality of vacuum nozzles 201 for sucking products are arranged on the turntable 2, a plurality of elastic telescopic rods are fixedly arranged on the turntable 2, the plurality of vacuum nozzles 201 are respectively fixedly connected with the bottom of the corresponding elastic telescopic rods, the plurality of vacuum nozzles 201 are controlled by independent air pipes, so that one or several groups of vacuum nozzles 201 can be conveniently discharged, the vacuum nozzles 201 are provided with two groups to twenty groups, here we prefer twelve groups, and the twelve groups are evenly distributed on the bottom end face of the turntable 2 in a circle, the circle formed coincides with the rotation axis of the turntable 2, in the use process, a plurality of stations in the testing part and the feeding station of the packaging part are distributed on the machine table 1 in a circle, and the circle formed is coaxial and equal to the circle formed by the plurality of vacuum nozzles 201, that is, when the turntable 2 rotates with the vacuum nozzles 201, the network transformer can be transferred in each station in turn through the vacuum nozzles 201, the network transformer product testing and packaging are combined together to form a full-automatic production line, which reduces the labor cost and greatly improves the production efficiency, and the machine table 1 is provided with a driving part for driving the rotation of the turntable 2, in use, the driving part is started to drive the rotation of the turntable 2, the turntable 2 can transfer the products at the bottom of the vacuum nozzles 201 and the vacuum nozzles 201, and the use effect is improved.
[0026] Reference Figure 5Here, we will drive the part is designed to rotate on the machine 1 on the shaft 202, the top of the shaft 202 and the bottom of the turntable 2 coaxial fixed connection, fixed on the machine 1 is provided with a first servo motor, the output end of the first servo motor is fixedly provided with a first gear, the machine 1 is rotatably provided with a second gear meshing with the first gear, the rotation axis of the second gear coincides with the axis of the shaft 202, the bottom of the shaft 202 is fixedly provided with a sliding rod, the cross section of the sliding rod is rectangular or pentagonal or hexagonal, here we prefer to hexagonal, the sliding rod and the second gear are slidingly connected, in use, the second gear can drive the shaft 202 to rotate through the sliding rod, then under the drive of the first cylinder module, the sliding rod and the shaft 202 can slide up and down relative to the machine 1 and the second gear, in this process, the vacuum nozzle 201 can suck the product conveniently, and the first cylinder module is fixed on the machine 1, the pushing plate is fixedly provided on the output end of the first cylinder module, the disc is fixedly provided on the end of the sliding rod away from the shaft 202, the avoiding slot is formed in the pushing plate, the disc is rotatably arranged in the avoiding slot of the pushing plate, which can reduce the influence on the rotation of the shaft 202, and the top end face and the bottom end face of the disc respectively abut the top and the bottom of the avoiding slot, in use, the first servo motor is started to drive the first gear to rotate, the first gear and the second gear are engaged to drive the sliding rod and the shaft 202 to rotate, which is convenient for driving the turntable 2 to shift the product with the vacuum nozzle 201, and when the turntable 2 rotates with the corresponding station of the vacuum nozzle 201, the first servo motor stops rotating, the first cylinder module is started to drive the sliding rod and the turntable 2 to lift, which is convenient for the vacuum nozzle 201 to take and place the product, and improves the use effect.
[0027] Refer to Figure 1 The material moving module 502 is fixed on the machine 1, the vacuum nozzle 201 matches the output end of the material moving module 502, and the vibration disc 5 is fixed on the machine 1, the output end of the vibration disc 5 is communicated with the input end of the material moving module 502 through the straight vibration groove 501, in use, the products can be orderly conveyed into the straight vibration groove 501 by starting the vibration disc 5, then the products enter the material moving module 502 along the straight vibration groove 501, the products in the material moving module 502 are limited in the material moving module 502, waiting for the vacuum nozzle 201 to suck, realizing automatic feeding of the products and improving production efficiency.
[0028] Refer to Figures 1-4, test part is prior art, here only to its arrangement and position are described, test part includes pressure test module 401, correction module 4 and polarity test module 403, are fixedly arranged on machine table 1, and are distributed in a circle, the circumference formed with the circumference formed by vacuum nozzle 201 correspond, facilitate the rotation of carousel 2 with vacuum nozzle 201 to carry out the taking and placing of product, first kick material module 402 is fixedly arranged between correction module 4 and polarity test module 403, when the product is tested unqualified by pressure test module 401, the product moves into first kick material module 402, the vacuum nozzle 201 at this position can place the product in first kick material module 402, avoid continuing to flow down, and second kick material module 404 is fixedly arranged on the side of polarity test module 403 away from correction module 4, and the same reason, when the product is tested unqualified by polarity test module 403, the product moves into second kick material module 404, the vacuum nozzle 201 at this position can place the product in second kick material module 404, improve the use effect.
[0029] Referring to Figures 1-4 , packaging part is also prior art, here we only describe the arrangement and position of its main components, packaging part includes first unwinding roller 302 with carrier tape, rotationally arranged on machine table 1, winding module 303 is rotationally arranged on machine table 1, second unwinding roller with carrier film is rotationally arranged on machine table 1, and hot pressing and sealing module 3 is arranged on machine table 1, in use, the carrier tape is unwound by first unwinding roller 302, the carrier film is unwound by second unwinding roller, the carrier tape and carrier film are wound by winding module 303, then when the product is placed on the carrier tape by vacuum nozzle 201 and moves to the lower side of hot pressing and sealing module 3, the carrier film can be hot pressed on the carrier tape by hot pressing, and the product is wrapped in the carrier film and carrier tape, realizing automatic packaging.
[0030] Referring to Figure 4The guide wheel module 304 for driving the loading of the carrier tape is rotatably arranged on the machine table 1, the carrier tape is wound around the guide wheels of the guide wheel module 304, and the second servo motor for driving the rotation of the guide wheel module 304 is fixedly arranged on the machine table 1; when the guide wheels stop rotating, the first unwinding roller 302, the second unwinding roller and the winding roller all stop operating; a plurality of limiting columns 301 are fixedly arranged on the circumference of the guide wheels of the guide wheel module 304, the limiting columns 301 are arranged in two groups to sixty groups, preferably twenty-four groups, and are uniformly distributed on the circumference of the guide wheels; the push plate 6 is slidably arranged on the machine table 1, the clamping plate 601 is fixedly arranged at one end of the push plate 6, the end of the clamping plate 601 away from the push plate 6 is abutted against the side wall of one of the limiting columns 301, a ratchet mechanism is formed, and the second cylinder module for driving the sliding of the push plate 6 is fixedly arranged on the machine table 1; the photoelectric sensor module 602 is electrically connected with the second cylinder module and is fixedly arranged on the machine table 1; in use, the product on the vacuum suction nozzle 201 at the current position is detected by the photoelectric sensor module 602, that is, whether the product is carried on the vacuum suction nozzle 201 at the current position is detected; when the photoelectric sensor module 602 detects that the product is carried on the vacuum suction nozzle 201, the second cylinder module is started to slide with the push plate 6 and the clamping plate 601, so that the clamping plate 601 is separated from the clamping of the limiting column 301; at this time, the guide wheel module 304 is started to rotate to load the carrier tape; on the contrary, when the photoelectric sensor module 602 detects that the product is not carried on the vacuum suction nozzle 201, the clamping plate 601 is in the clamping state with the limiting column 301, and the guide wheel module 304 stops loading the carrier tape; thus, the empty package can be reduced, the packaging quality can be improved, the waste of the carrier tape can be reduced, and the use effect can be improved.
[0031] In the use process, the network transformer product test and packaging production process mainly includes: the network transformer material is screened through the vibration disc 5 and enters the straight vibration tank 501, the straight vibration tank 501 enters the material moving module 502 through vibration, the material moving module 502 drives the product out through the driving of the material moving block of the third cylinder, and the vacuum suction nozzle 201 sucks the product on the material moving module 502 through the vacuum generated suction force; through the rotation of the turntable 2, the vacuum suction nozzle 201 and the product are sequentially subjected to pressure resistance test, and then the position of the product is adjusted to be in the middle position, so that the product is conveniently tested at the polarity test station; if the product test performance is not qualified, the product is kicked away by the first kicking material module 402 or the second kicking material module 404; after all the performance tests are completed, the qualified product is also placed into the carrier tape by the vacuum suction nozzle 201 driven by the turntable 2, the carrier tape moves forward through the guide wheels driven by the second servo motor, and the product on the suction nozzle is taken away at the same time; the end of the carrier tape has a carrier tape film heating mechanism, the carrier tape film is hot-pressed and packaged, and finally the packaging is completed.
[0032] The above merely describes a preferred embodiment of the present application, and the protection scope of the present application is not limited thereto, and any skilled person in the art, according to the technical scheme and the inventive concept of the present application, makes equivalent replacement or change within the technical range disclosed by the present application, which should be covered within the protection scope of the present application.
Claims
1. A network transformer product testing and packaging equipment, comprising a machine base (1), wherein the machine base (1) is provided with a packaging section and a testing section, characterized in that, The testing section and the packaging section are matched by a transfer section, which includes a turntable (2) rotatably mounted on the machine base (1). The turntable (2) is provided with multiple sets of vacuum nozzles (201) for picking up products, and the machine base (1) is provided with a drive section for driving the turntable (2) to rotate. The drive unit includes a rotating shaft (202) rotatably mounted on the machine base (1). The top of the rotating shaft (202) is coaxially and fixedly connected to the bottom of the turntable (2). A first servo motor is fixedly mounted on the machine base (1). A first gear is fixedly mounted at the output end of the first servo motor. A second gear meshing with the first gear is rotatably mounted inside the machine base (1). A sliding rod is fixedly mounted at the bottom of the rotating shaft (202). The sliding rod is slidably connected to the second gear. A first cylinder module is fixedly mounted on the machine base (1). A push plate is fixedly mounted at the output end of the first cylinder module. A disc is fixedly mounted at the end of the sliding rod away from the rotating shaft (202). The disc is rotatably mounted inside the push plate. The testing unit includes a pressure resistance test module (401), a calibration module (4), and a polarity test module (403), all of which are fixedly installed on the machine base (1) and are distributed in a circular pattern. A first kicking module (402) is fixedly installed between the calibration module (4) and the polarity test module (403), and a second kicking module (404) is fixedly installed on the side of the polarity test module (403) away from the calibration module (4).
2. The network transformer product testing and packaging equipment according to claim 1, characterized in that, A material transfer module (502) is fixedly installed on the machine base (1). The vacuum nozzle (201) is matched with the output end of the material transfer module (502). A vibratory plate (5) is fixedly installed on the machine base (1). The output end of the vibratory plate (5) is connected to the input end of the material transfer module (502) through the straight vibration groove (501).
3. The network transformer product testing and packaging equipment according to claim 1, characterized in that, The packaging section includes a first unwinding roller (302) with a carrier tape wound up, which is rotatably mounted on a machine base (1). A winding module (303) is rotatably mounted on the machine base (1). A second unwinding roller with a carrier tape film is rotatably mounted on the machine base (1). A heat-sealing module (3) is also mounted on the machine base (1).
4. The network transformer product testing and packaging equipment according to claim 3, characterized in that, The machine base (1) is rotatably equipped with a guide wheel module (304) for driving the carrier belt to feed. Multiple sets of limiting posts (301) are fixedly arranged on the circumference of the guide wheel module (304). A push plate (6) is slidably arranged on the machine base (1). A clamping plate (601) is fixedly arranged at one end of the push plate (6). The end of the clamping plate (601) away from the push plate (6) abuts against the side wall of one set of limiting posts (301). A second cylinder module for driving the push plate (6) to slide is fixedly arranged on the machine base (1). A photoelectric sensor module (602) is fixedly arranged on the machine base (1).