Blade battery thickness detection device

By designing an automated blade battery thickness detection device, the problem of low detection efficiency in the existing technology is solved, and efficient detection of blade battery thickness and voltage is achieved.

CN223382071UActive Publication Date: 2025-09-26HUIDING INTELLIGENT MANUFACTURING (ZHEJIANG) CO LTD
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Patent Information

Application Number
CN202422622485.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-29
Publication Date
2025-09-26
Estimated Expiration
2034-10-29

AI Technical Summary

Technical Problem

In the prior art, the thickness detection of blade batteries has a low degree of automation, resulting in low detection efficiency.

Method used

A blade battery thickness detection device is designed, which includes a feeding and transporting line, an OK product output line, and an NG product output line. It is combined with a gripper transport mechanism, a thickness detection mechanism, and an OCV testing mechanism to realize automated thickness and voltage detection.

Benefits of technology

The automation level of blade battery detection has been improved, significantly improving detection efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a blade battery thickness detection device which comprises a feeding conveying line, an OK product output line and an NG product output line, the OK product output line and the NG product output line are horizontally arranged in parallel, the feeding conveying line is in butt joint with the OK product output line, and a clamping jaw carrying mechanism is arranged on the feeding conveying line, the OK product output line and the NG product output line in a crossing mode. A thickness detection mechanism is arranged on the feeding conveying line in a crossing mode, the thickness detection mechanism comprises a jacking assembly and a pressing detection assembly, and an OCV testing mechanism is arranged on the feeding conveying line. According to the utility model, the blade batteries are transferred by the feeding transport line and sequentially pass through the code scanning device, the thickness detection mechanism and the OCV test mechanism, the blade batteries are subjected to thickness detection and OCV test, the test results are divided into OK products and NG products, the clamping jaw carrying mechanism respectively transfers the two types of blade batteries to the OK product output line and the NG product output line for output, the whole structure is compact, the cost is low, and the production efficiency is high. Thickness detection and OCV testing are completed at the same time, high automation is achieved, and the testing efficiency of the blade battery is greatly improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of detection equipment, in particular to a blade battery thickness detection device. Background Art

[0002] Blade batteries' innovative structure allows them to skip the "module" when assembled, significantly improving volume utilization and ultimately achieving the design goal of packing more cells into the same space. Compared to traditional battery packs, blade batteries achieve a volume utilization increase of over 50%, which translates to a more than 50% increase in driving range, reaching the same level as high-energy-density ternary lithium batteries.

[0003] After the blade battery is processed into a finished product, it needs to be tested for various data on its thickness, including resistance, voltage and thickness testing. The existing technical solution is to set up each testing device independently and test each data independently. This method has a low degree of automation and results in low detection efficiency.

[0004] Therefore, we propose a blade battery thickness detection device to solve the above problems. Utility Model Content

[0005] The purpose of the present utility model is to provide a blade battery thickness detection device to solve the problems raised in the above background technology.

[0006] To achieve the above objectives, the present invention provides the following technical solutions: a blade battery thickness detection device, comprising: a loading and transporting line, a good product output line, and a bad product output line, wherein the good product output line and the bad product output line are arranged horizontally and in parallel, the loading and transporting line is connected to the good product output line, and a clamping claw transport mechanism is arranged across the loading and transporting line, the good product output line, and the bad product output line;

[0007] A thickness detection mechanism is arranged across the feeding and transporting line, the thickness detection mechanism comprises a cross-frame and a lifting assembly, a downward pressure detection assembly is arranged on the cross-frame, and the downward pressure detection assembly comprises a downward pressure cylinder, a fixed plate, a lifting plate, a pressure plate and a precision pressure regulating valve;

[0008] The downward pressure cylinder is fixedly installed on the cross-frame through a fixed plate, the downward pressure cylinder is connected to a precision pressure regulating valve, the precision pressure regulating valve controls the power of the downward pressure cylinder, the telescopic end of the downward pressure cylinder is connected to the lifting plate, the pressing plate is hoisted below the lifting plate, the displacement sensor is symmetrically installed on the center of the side of the pressing plate, the upper end of the lifting plate is connected to the guide rod, and the guide rod is slidably connected to the fixed plate;

[0009] An OCV testing mechanism is provided on the feeding and transporting line.

[0010] Preferably, the loading transport line, OK product output line and NG product output line are stepping transport lines.

[0011] Preferably, the OCV testing mechanism comprises a linear cylinder, a telescopic end of the linear cylinder is fixedly connected to a movable base, and a plug-in terminal is installed on the movable base.

[0012] Preferably, the jacking assembly is located directly below the downward pressure detection assembly, and the jacking assembly includes a jacking cylinder and a lifting plate. The jacking cylinder is fixedly arranged, and the telescopic end of the jacking cylinder is fixedly connected to the lifting plate. A reference seat is installed on the side of the lifting plate, and the reference seat is located directly below the displacement sensor.

[0013] Preferably, a code scanning device is provided on one side of the loading and transporting line, and the code scanning device is located at a station before the thickness detection mechanism.

[0014] Preferably, the code scanning device includes a base, a vertical rod is fixedly installed on the base, a first height adjustment block and a second height adjustment block are fixedly arranged on the vertical rod, a strip light is fixedly installed on the first height adjustment block, a first cross bar is installed on the second height adjustment block, a horizontal adjustment block is fixedly installed on the first cross bar, a second cross bar is fixedly installed on the horizontal adjustment block, and a code scanning camera is installed on the second cross bar.

[0015] Compared with the prior art, the beneficial effects of the present invention are:

[0016] The blade batteries are placed on the loading and transporting line in sequence. The loading and transporting line transfers the blade batteries through the code scanning device, thickness detection mechanism and OCV testing mechanism in sequence for code scanning and positioning. The blade batteries are then subjected to thickness detection and then OCV testing. The test results are divided into OK products and NG products. The gripper transport mechanism transfers the two types of blade batteries to the OK product output line and the NG product output line for output respectively. The overall structure is compact, and thickness detection and OCV testing are completed at the same time. It is highly automated, which greatly improves the testing efficiency of blade batteries. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a structural diagram of the utility model;

[0018] Figure 2 This is a structural diagram of the material feeding and transporting line and thickness detection mechanism in the present invention;

[0019] Figure 3 For this utility model Figure 2 A magnified view of point A;

[0020] Figure 4 This is a schematic diagram of the structure of the thickness detection mechanism of the utility model;

[0021] Figure 5 It is a structural diagram of the code scanning device in the present utility model.

[0022] In the figure: 1. Loading and transporting line; 2. Code scanning device; 21. Base; 22. Vertical rod; 23. First height adjustment block; 24. Strip light; 25. First crossbar; 26. Second height adjustment block; 27. Horizontal adjustment block; 28. Second crossbar; 29. ​​Code scanning camera; 3. Thickness detection mechanism; 31. Cross-frame; 32. Down-pressure cylinder; 33. Fixed plate; 34. Lifting plate; 35. Pressing plate; 351. Displacement sensor; 36. Lifting cylinder; 37. Lifting plate; 371. Reference seat; 38. Precision pressure regulating valve; 4. OK product output line; 5. NG product output line; 6. OCV testing mechanism; 61. Linear cylinder; 62. Moving seat; 63. Plug-in terminal; 7. Gripper transport mechanism. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0024] See also Figure 1-5 The utility model provides a technical solution: a blade battery thickness detection device, comprising: a feeding conveyor line 1, an OK product output line 4 and an NG product output line 5, the OK product output line 4 and the NG product output line 5 are arranged horizontally in parallel, the feeding conveyor line 1 is connected to the OK product output line 4, and a clamping claw transport mechanism 7 is arranged across the feeding conveyor line 1, the OK product output line 4 and the NG product output line 5;

[0025] The loading conveyor line 1, the OK product output line 4 and the NG product output line 5 are stepping conveyor lines;

[0026] The loading and transporting line 1 loads the blade batteries. After inspection, the clamping claw transporting mechanism 7 sends the OK products to the OK product output line 4 for output, and transports the NG products to the NG product output line 5 for output.

[0027] A thickness detection mechanism 3 is arranged across the feeding conveyor line 1. The thickness detection mechanism 3 includes a downward pressure detection component arranged across the frame 31. The downward pressure detection component includes a downward pressure cylinder 32, a fixed plate 33, a lifting plate 34, a pressing plate 35 and a precision pressure regulating valve 38.

[0028] The downward pressure cylinder 32 is fixedly mounted on the cross frame 31 via a fixing plate 33. The downward pressure cylinder 32 is connected to a precision pressure regulating valve 38, which controls the power of the downward pressure cylinder 32. The telescopic end of the downward pressure cylinder 32 is connected to a lifting plate 34. A pressing plate 35 is hoisted below the lifting plate 34. A displacement sensor 351 is symmetrically mounted on the side of the pressing plate 35. The upper end of the lifting plate 34 is connected to a guide rod, which is slidably connected to the fixing plate 33.

[0029] When the blade battery enters the thickness detection mechanism 3 , the downward pressure cylinder 32 drives the lifting plate 34 to drive the pressing plate 35 to descend, pressing on the blade battery, and detecting the thickness of the blade battery through the displacement sensor 351 .

[0030] The thickness detection mechanism 3 further includes a lifting assembly, which is located directly below the downward pressure detection assembly. The lifting assembly includes a lifting cylinder 36 and a lifting plate 37. The lifting cylinder 36 is fixedly arranged, and the telescopic end of the lifting cylinder 36 is fixedly connected to the lifting plate 37. A reference seat 371 is installed on the side of the lifting plate 37. The reference seat 371 is located directly below the displacement sensor 351. The displacement sensor 351 detects the thickness of the blade battery by contacting the reference seat 371.

[0031] When the blade battery enters the thickness detection mechanism 3, the lifting cylinder 36 lifts the lifting plate 37, and then lifts the blade battery. The force of the lifting cylinder 36 is greater than the force of the pressing cylinder 32, providing fixed support for the blade battery. After the detection is completed, the lifting cylinder 36 drives the lifting plate 37 to descend, and the blade battery returns to the loading and transporting line 1 for output.

[0032] An OCV testing mechanism 6 is provided on the loading and transporting line 1. The OCV testing mechanism 6 includes a linear cylinder 61. The telescopic end of the linear cylinder 61 is fixedly connected to a movable seat 62. A plug-in terminal 63 is installed on the movable seat 62. When the blade battery moves to the OCV testing mechanism 6, the linear cylinder 61 drives the movable seat 62 forward, so that the plug-in terminal 63 contacts the positive and negative poles of the blade battery to test the resistance and voltage of the blade battery.

[0033] A code scanning device 2 is provided on one side of the feeding and transporting line 1. The code scanning device 2 is located at the previous workstation of the thickness detection mechanism 3. The code scanning device 2 includes a base 21. A vertical rod 22 is fixedly installed on the base 21. A first height adjustment block 23 and a second height adjustment block 26 are fixedly provided on the vertical rod 22. A strip light 24 is fixedly installed on the first height adjustment block 23. A first cross bar 25 is installed on the second height adjustment block 26. A horizontal adjustment block 27 is fixedly installed on the first cross bar 25. A second cross bar 28 is fixedly installed on the horizontal adjustment block 27. A code scanning camera 29 is installed on the second cross bar 28. Through the cooperation of the strip light 24 and the code scanning camera 29, the passing blade battery is scanned.

[0034] Working principle: The blade batteries are placed on the loading and transporting line 1 in sequence. The loading and transporting line 1 transfers the blade batteries through the code scanning device 2, thickness detection mechanism 3 and OCV testing mechanism 6 in sequence for code scanning and positioning. The blade batteries are then subjected to thickness detection and then OCV testing. The test results are divided into OK products and NG products. The gripper transport mechanism 7 transfers the two types of blade batteries to the OK product output line 4 and the NG product output line 5 for output. The overall structure is compact, and thickness detection and OCV testing are completed at the same time. It is highly automated, which greatly improves the testing efficiency of blade batteries.

[0035] The contents not described in detail in this specification belong to the prior art known to those skilled in the art.

[0036] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A blade battery thickness detection device, comprising: A loading and transporting line (1), an OK product output line (4) and an NG product output line (5), wherein the OK product output line (4) and the NG product output line (5) are arranged horizontally and in parallel, the loading and transporting line (1) is connected to the OK product output line (4), and a clamping claw transport mechanism (7) is arranged across the loading and transporting line (1), the OK product output line (4) and the NG product output line (5); The invention is characterized in that: a thickness detection mechanism (3) is arranged across the feeding conveying line (1), the thickness detection mechanism (3) comprises a cross frame (31) and a lifting component, a downward pressure detection component is arranged on the cross frame (31), and the downward pressure detection component comprises a downward pressure cylinder (32), a fixed plate (33), a lifting plate (34), a pressing plate (35) and a precision pressure regulating valve (38); The downward pressure cylinder (32) is fixedly mounted on the cross frame (31) through a fixed plate (33). The downward pressure cylinder (32) is connected to a precision pressure regulating valve (38). The precision pressure regulating valve (38) controls the power of the downward pressure cylinder (32). The telescopic end of the downward pressure cylinder (32) is connected to a lifting plate (34). A pressing plate (35) is hoisted below the lifting plate (34). A displacement sensor (351) is symmetrically mounted on the side of the pressing plate (35). The upper end of the lifting plate (34) is connected to a guide rod, which is slidably connected to the fixed plate (33). An OCV testing mechanism (6) is provided on the feeding and transporting line (1).

2. The blade battery thickness detection device according to claim 1, characterized in that: The loading transport line (1), the OK product output line (4) and the NG product output line (5) are stepping transport lines.

3. The blade battery thickness detection device according to claim 1, characterized in that: The OCV testing mechanism (6) comprises a linear cylinder (61), the telescopic end of the linear cylinder (61) is fixedly connected to a movable seat (62), and a plug-in terminal (63) is installed on the movable seat (62).

4. The blade battery thickness detection device according to claim 1, characterized in that: The jacking assembly is located directly below the downward pressure detection assembly, and the jacking assembly includes a jacking cylinder (36) and a lifting plate (37). The jacking cylinder (36) is fixedly arranged, and the telescopic end of the jacking cylinder (36) is fixedly connected to the lifting plate (37). A reference seat (371) is installed on the side of the lifting plate (37), and the reference seat (371) is located directly below the displacement sensor (351).

5. The blade battery thickness detection device according to claim 1, characterized in that: A code scanning device (2) is provided on one side of the loading and transporting line (1), and the code scanning device (2) is located at a station before the thickness detection mechanism (3).

6. The blade battery thickness detection device according to claim 5, characterized in that: The code scanning device (2) comprises a base (21), a vertical rod (22) is fixedly mounted on the base (21), a first height adjustment block (23) and a second height adjustment block (26) are fixedly arranged on the vertical rod (22), a strip light (24) is fixedly mounted on the first height adjustment block (23), a first crossbar (25) is mounted on the second height adjustment block (26), a horizontal adjustment block (27) is fixedly mounted on the first crossbar (25), a second crossbar (28) is fixedly mounted on the horizontal adjustment block (27), and a code scanning camera (29) is mounted on the second crossbar (28).