Gas distribution row of turret type sorting machine

By integrating the turret sorter gas distribution row with three gas path states of vacuum, compressed air and silent, the space and complexity problems caused by the additional negative pressure gas distribution row are solved, and high integration and flexibility are achieved, which is convenient for multi-station use.

CN223382086UActive Publication Date: 2025-09-26ZHEJIANG QINGXIN TECH CO LTD
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Patent Information

Application Number
CN202422615417.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-29
Publication Date
2025-09-26
Estimated Expiration
2034-10-29

AI Technical Summary

Technical Problem

The existing turret sorting machine requires an additional air distribution row dedicated to negative pressure, which increases the space occupied and complexity of the air path components. In addition, the universal air distribution row cannot independently control the blowing size, affecting product positioning.

Method used

A turret-type gas distributor for sorting machines is designed, which integrates three gas path states: vacuum, compressed air and silent. Through adjustment by solenoid valves and compressed air inlet throttle valves, the correct gas supply is achieved for each workstation without the need for additional negative pressure gas distributors.

Benefits of technology

The integration and flexibility of the gas distribution row are improved, the difficulty of maintenance and troubleshooting is reduced, the independent control of the blowing size is ensured, the vacuum input is not affected, and it can adapt to the needs of multiple stations.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a gas distribution row of a turret type sorting machine, which relates to the technical field of the gas distribution row of the turret type sorting machine, and comprises a mounting plate, a gas distribution block is arranged at the top of the mounting plate, a first gas channel is arranged in the gas distribution block, two ends of the first gas channel are provided with vacuum input ports, a second gas channel is arranged in the gas distribution block, and the second gas channel is provided with vacuum input ports. A compressed air input port is formed in one end of the second air channel, a plurality of first output ports, a plurality of second output ports and a plurality of third output ports are formed in one side of the air distribution block, and one end of each second output port and one end of each third output port are connected with the first air channel. The whole turret type sorting machine gas distribution exhaust can integrate switching of three gas circuit states, a group of gas distribution exhaust special for negative pressure does not need to be additionally arranged, maintenance and troubleshooting difficulty is reduced, the size of the electromagnetic valve main body and the compressed air inlet throttling valve can be independently controlled, vacuum input is not affected, and working efficiency is improved. And the turret-type sorting machine gas distribution row can be conveniently and better used.
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Description

Technical Field

[0001] The utility model relates to the technical field of gas separation and exhaust of a turret type separator, in particular to a gas separation and exhaust of a turret type separator. Background Art

[0002] The turret test sorter is designed to use several vacuum nozzles arranged in a ring to transport products, transferring the chips to be tested between the various modules evenly arranged in a ring. Due to the different testing methods and functions of different modules, the corresponding air path states of the nozzles between each station are also different. Usually, the nozzles have up to three states, including: suction (vacuum, negative pressure, used to adsorb the product), blowing (compressed air, positive pressure, used to break the vacuum), and silent (relative pressure is 0 to avoid interfering airflow). The circuits between different modules are switched to negative pressure, positive / negative pressure, or positive pressure / negative pressure / silent.

[0003] Most of the standard air distributors currently available on the market can only provide one switching state (positive / negative pressure switching). In order to meet the actual use needs of the turret sorting machine, an additional set of air distributors dedicated to negative pressure is required during use to meet the complex needs of the equipment for positive / negative pressure switching.

[0004] However, during use, the need to add an additional set of air distributors dedicated to negative pressure will not only increase the space occupied by air path components and the complexity of the circuit, but also increase the difficulty of maintenance and troubleshooting. Moreover, due to the special requirements of the design of individual workstation modules, the blowing size of the suction nozzle needs to be controlled separately to avoid excessive airflow affecting the positioning of the product. However, the universal air distributor cannot control the blowing size separately without affecting the vacuum. Utility Model Content

[0005] Based on this, the purpose of the present invention is to provide a turret-type sorting machine air distributor to solve the problem that an additional set of air distributors dedicated to negative pressure is needed, which not only increases the space occupied by air path components and the complexity of the circuit, but also increases the difficulty of maintenance and troubleshooting; and due to the special requirements of the design of individual workstation modules, the blowing size of the suction nozzle needs to be controlled separately to avoid excessive airflow affecting the positioning of the product, and the general air distributor cannot individually control the blowing size without affecting the vacuum. Technical problem.

[0006] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a turret-type sorting machine air distributor, comprising a mounting plate, an air distributor block being mounted on the top of the mounting plate, a first air duct being arranged in the air distributor block, and vacuum input ports being mounted at both ends of the first air duct, a second air duct being arranged in the air distributor block, and a compressed air input port being mounted at one end of the second air duct, a plurality of first output ports, a second output port and a third output port being arranged on one side of the air distributor block, one end of each of the second output port and the third output port being connected to the first air duct, a plurality of compressed air inlet throttle valves being arranged on the other side of the air distributor block, one end of a pipeline being connected to the surface of each of the compressed air inlet throttle valves, and the other end of the pipeline passing through the bottom of the air distributor block and being connected to the second air duct, a plurality of solenoid valve bodies being mounted on the top of the air distributor block, the output position of each of the solenoid valve bodies being connected to the corresponding first output port, and the exhaust port of the solenoid valve body being connected to the corresponding compressed air inlet throttle valve.

[0007] By adopting the above technical solution, vacuum input ports are installed at both ends of the first air duct, so that the air path in the air distribution row of the turret type sorter can achieve a vacuum state, and a compressed air input port is installed at one end of the second air duct, so that the air path in the air distribution row of the turret type sorter can achieve compressed air. At the same time, the state of the air path is adjusted and controlled by the solenoid valve body and the compressed air inlet throttle valve, so as to ensure that each workstation can obtain the correct gas supply when needed. The entire set of turret type sorter air distribution row can integrate the switching of three air path states, without the need to add an additional set of air distribution rows dedicated to negative pressure. It has high integration and occupies a small volume, which reduces the difficulty of maintenance and troubleshooting. In addition, multiple solenoid valve bodies and multiple compressed air inlet throttle valves can realize independent control of size without affecting the vacuum input, which facilitates better use of the turret type sorter air distribution row.

[0008] The utility model is further configured such that a connecting plate is installed on one side of the mounting plate, and an additional solenoid valve is installed on the top of the connecting plate.

[0009] By adopting the above technical solution, additional expansion space is provided, allowing more solenoid valves to be added or other equipment to be connected when needed, which helps to maintain the flexibility of the turret sorter's gas distribution row, and can be used on turret sorters with more stations.

[0010] The present invention is further configured such that the first output port, the second output port and the third output port are each configured with ten connectors.

[0011] By adopting the above technical solution, the configuration of ten connectors provides sufficient flexibility to connect multiple workstations or equipment to meet different operational requirements. At the same time, the connected equipment can be increased or decreased according to actual needs without making large-scale changes to the entire gas distribution column.

[0012] The present invention is further configured such that a plurality of positioning holes are provided at the four corners of the top of the mounting plate.

[0013] By adopting the above technical solution, fixing parts such as expansion bolts can be installed in the positioning holes, so that the position of the mounting plate and the top structure of the mounting plate can be fixed, which facilitates the installation of the turret type separator gas distribution row.

[0014] The present invention is further configured such that the mounting plate and the connecting plate are connected via bolts.

[0015] By adopting the above technical solution, a tight connection between the mounting plate and the connecting plate can be ensured, which is convenient for increasing the stability of the additional solenoid valve. At the same time, the bolt connection method facilitates the installation and disassembly of the connecting plate, which can quickly expand the use space of the air distribution exhaust.

[0016] In summary, the present invention has the following beneficial effects:

[0017] The utility model installs vacuum input ports at both ends of the first air channel, so that the air path in the air distribution row of the turret type sorting machine can achieve a vacuum state, and installs a compressed air input port at one end of the second air channel, so that the air path in the air distribution row of the turret type sorting machine can achieve compressed air. At the same time, the state of the air path is adjusted and controlled by the solenoid valve body and the compressed air inlet throttle valve, so as to ensure that each workstation can obtain the correct gas supply when needed. The whole set of turret type sorting machine air distribution row can integrate the switching of three air path states, without the need to add an additional set of air distribution rows dedicated to negative pressure. It has high integration and occupies a small volume, which reduces the difficulty of maintenance and troubleshooting. The solenoid valve body and the compressed air inlet throttle valve can realize independent control of size without affecting the vacuum input, so as to facilitate better use of the turret type sorting machine air distribution row. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0019] Figure 2 For this utility model Figure 1 Schematic diagram of the three-dimensional structure from another perspective;

[0020] Figure 3 It is a sectional view of the three-dimensional structure of the utility model;

[0021] Figure 4 This is a schematic diagram of the gas distribution exhaust of the present utility model;

[0022] Figure 5 This is a schematic diagram of the structural gas path of the utility model.

[0023] In the figure: 1. Mounting plate; 2. Air distributor block; 3. Solenoid valve body; 4. First output port; 5. Second output port; 6. Third output port; 7. Vacuum input port; 8. Compressed air input port; 9. Compressed air inlet throttle valve; 10. Pipeline; 11. Additional solenoid valve; 12. Connecting plate; 13. Positioning hole; 14. First air duct; 15. Second air duct. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. The embodiments described below with reference to the drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.

[0025] The following describes an embodiment of the present invention based on its overall structure.

[0026] A turret type separator gas discharge, such as Figure 1-5 As shown, it includes a mounting plate 1, and a plurality of positioning holes 13 are provided at the four corners of the top of the mounting plate 1. The position of the mounting plate 1 can be fixed by installing fixing parts such as expansion bolts in the positioning holes 13, so as to facilitate the rapid installation of the gas distribution row of the turret type sorting machine, thereby improving work efficiency.

[0027] Then, an air distribution block 2 is installed on the top of the mounting plate 1, and a first air duct 14 is provided in the air distribution block 2, and vacuum input ports 7 are installed at both ends of the first air duct 14, so that the air path in the air distribution row of the turret type sorter can achieve a vacuum state, and a second air duct 15 is provided in the air distribution block 2, and a compressed air input port 8 is installed at one end of the second air duct 15, so that the air path in the air distribution row of the turret type sorter can achieve compressed air, and at the same time, a plurality of first output ports 4, second output ports 5 and third output ports 6 are provided on one side of the air distribution block 2, and one end of each second output port 5 and third output port 6 is connected to the first air duct 14, and a plurality of compressed air inlet throttle valves 9 are provided on the other side of the air distribution block 2, and one end of each compressed air inlet throttle valve 9 is connected to one end of a pipe 10, and the other end of the pipe 10 passes through the bottom of the air distribution block 2 and is connected to the second air distribution block 2. 15 is connected, and several solenoid valve bodies 3 are installed on the top of the gas distribution block 2. The output position of each solenoid valve body 3 is connected to the corresponding first output port 4, and the exhaust port of the solenoid valve body 3 is connected to the corresponding compressed air inlet throttle valve 9. Therefore, the state of the gas path in the gas distribution row of the turret type sorter can be adjusted and controlled by the solenoid valve body 3 and the compressed air inlet throttle valve 9, so as to ensure that each workstation can obtain the correct gas supply when needed. The whole set of turret type sorter gas distribution row can integrate the switching of three gas path states, and there is no need to add an additional set of gas distribution rows dedicated to negative pressure. It has high integration and occupies a small volume, which reduces the difficulty of maintenance and troubleshooting. Moreover, multiple solenoid valve bodies 3 and multiple compressed air inlet throttle valves 9 can realize independent control of size without affecting the vacuum input, which is convenient for better use of the gas distribution row of the turret type sorter.

[0028] A connecting plate 12 is further installed on one side of the mounting plate 1, and an additional solenoid valve 11 is installed on the top of the connecting plate 12, so that additional expansion space is provided when needed, so that more equipment can be added when needed, which helps to increase the flexibility of the turret type sorting machine gas distribution row. The mounting plate 1 and the connecting plate 12 are connected by bolts, which can ensure a tight connection between the mounting plate 1 and the connecting plate 12, and facilitate to ensure the stability of the additional solenoid valve 11, thereby realizing the extension and expansion of the turret type sorting machine gas distribution row.

[0029] At the same time, the first output port 4, the second output port 5 and the third output port 6 are all set to ten connectors, which can increase the flexibility of the turret type sorting machine gas separation row, facilitate the connection of multiple stations and equipment, and meet different operation requirements.

[0030] Although embodiments of the present invention have been shown and described, these specific embodiments are merely explanations of the present invention and are not limitations on the present invention. The specific features, structures, materials, or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions, and variations to the embodiments as needed without departing from the principles and purpose of the present invention, but as long as they are within the scope of the claims of the present invention, they are protected by patent law.

Claims

1. A turret type separator gas discharger, comprising a mounting plate (1), characterized in that: An air distribution block (2) is installed on the top of the mounting plate (1), a first air channel (14) is provided in the air distribution block (2), and vacuum input ports (7) are installed at both ends of the first air channel (14), a second air channel (15) is provided in the air distribution block (2), and a compressed air input port (8) is installed at one end of the second air channel (15), and a plurality of first output ports (4), second output ports (5) and third output ports (6) are provided on one side of the air distribution block (2), and one end of each of the second output ports (5) and the third output port (6) is connected to the first air channel (14). The air distributor block (2) is connected to the second air duct (15). A plurality of compressed air inlet throttle valves (9) are arranged on the other side of the air distributor block (2). One end of a pipe (10) is connected to the surface of each compressed air inlet throttle valve (9), and the other end of the pipe (10) passes through the bottom of the air distributor block (2) and is connected to the second air duct (15). A plurality of solenoid valve bodies (3) are installed on the top of the air distributor block (2). The output position of each solenoid valve body (3) is connected to the corresponding first output port (4), and the exhaust port of the solenoid valve body (3) is connected to the corresponding compressed air inlet throttle valve (9).

2. The gas separation exhaust of the turret type separator according to claim 1, characterized in that: A connecting plate (12) is installed on one side of the mounting plate (1), and an additional solenoid valve (11) is installed on the top of the connecting plate (12).

3. The gas separation exhaust of the turret type separator according to claim 1, characterized in that: The first output port (4), the second output port (5) and the third output port (6) are each configured as ten connectors.

4. The gas separation exhaust of the turret type separator according to claim 1, characterized in that: A plurality of positioning holes (13) are provided at the four corners of the top of the mounting plate (1).

5. The gas separation exhaust of the turret type separator according to claim 2, characterized in that: The mounting plate (1) and the connecting plate (12) are connected via bolts.