Screening, cleaning and drying all-in-one machine for resistor elements
By designing a vibration and cleaning device for the screening, cleaning and drying all-in-one machine, the problems of long cleaning time and unstable quality of annular varistors were solved, efficient and stable cleaning effects were achieved, and production quality was improved.
Patent Information
- Application Number
- CN202422371604.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-27
- Publication Date
- 2025-09-26
- Estimated Expiration
- 2034-09-27
AI Technical Summary
After the annular varistor is produced and formed, impurities adhere to it, making it difficult and time-consuming to clean and the quality unstable, which affects the product quality.
A screening, cleaning and drying machine for resistor elements is designed, which includes a vibration device, a cleaning device and a drying device. Through the combination of an inner cylinder, an outer cylinder, a gravity member, a driving member and an elastic member, the vibration and guidance of the annular varistor are realized, and the areas with more impurities are concentrated for key cleaning. The cleaning quality is ensured by the cooperation of the cleaning agent and the brush head assembly.
It improves the cleaning efficiency, ensures the stability of cleaning quality and production reliability, and meets production requirements.
Smart Images

Figure CN223382131U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cleaning annular varistor, in particular to an all-in-one machine for screening, cleaning and drying resistor elements. Background Art
[0002] After the annular varistor is produced and formed, it enters the cleaning process. Since various impurities inevitably adhere to the annular varistor during the production and forming process, the impurities adhere to the surface of the annular varistor in an irregular state, making it impossible to focus on local cleaning, which brings difficulty to cleaning. The traditional cleaning method is time-consuming and the cleaning quality is unstable, which affects product quality and needs to be improved. Summary of the Invention
[0003] In order to overcome the shortcomings of the prior art in the cleaning process of annular varistors, such as time-consuming and unstable cleaning quality, the purpose of the utility model is to provide an all-in-one machine for screening, cleaning and drying resistor elements, which places the parts of each annular varistor with more impurities at the same horizontal position, facilitates local focused cleaning and improves cleaning quality.
[0004] In order to achieve the above purpose, the technical solution of the utility model is:
[0005] A screening, cleaning and drying machine for resistor elements, comprising a feeding device, a vibrating device, a cleaning device and a drying device arranged in sequence along a conveying direction, the screening, cleaning and drying machine also comprising a guide assembly, the guide assembly passing through the vibrating device, the cleaning device and the drying device;
[0006] The vibration device includes an inner cylinder, an outer cylinder, a gravity member, a first driving member, and an elastic member. The central axis of the inner cylinder coincides with the central axis of the outer cylinder. The inner cylinder and the outer cylinder are spaced apart to form a receiving cavity. The gravity member is disposed in the receiving cavity and contacts the inner cylinder. The first driving member is disposed in the outer cylinder and drives the gravity member to swing.
[0007] The number of the elastic members is at least three, and the three elastic members are arranged in the accommodating cavity, and the two ends of the elastic members are respectively connected to the inner tube and the outer tube;
[0008] The central axis of the guide assembly coincides with the central axis of the inner cylinder, and the external annular varistor slides along the guide assembly.
[0009] Furthermore, the guide assembly includes a rotating shaft, a supporting shaft and a connecting piece. The rotating shaft and the supporting shaft are arranged in parallel with each other and are connected to each other via a connecting piece.
[0010] Furthermore, the support shaft is provided with helical teeth, and the helical teeth are arranged along the length direction of the support shaft. Furthermore, the vibration device further includes a second driving member, and the second driving member drives the rotating shaft to rotate.
[0011] Furthermore, the cleaning device includes a cleaning agent nozzle, a brush head assembly and a clean water nozzle, and the cleaning agent nozzle, the brush head assembly and the clean water nozzle are sequentially arranged in the inner cylinder along the conveying direction.
[0012] Furthermore, the drying device includes a plurality of heating elements and a plurality of fixing parts, wherein the fixing parts are arranged on the inner wall of the inner cylinder, the heating elements are mounted on the fixing parts, and the light beams emitted by the heating elements are arranged at an angle to the central axis of the inner cylinder.
[0013] The beneficial effects of the utility model are as follows: by arranging an inner cylinder, an outer cylinder, a gravity member, a first driving member, and an elastic member in the vibration device, multiple annular varistors to be cleaned are in a vibrating state during the sliding process along the guide assembly, so that the parts with higher specific gravity are located at the bottom, thereby facilitating the focused cleaning of areas with more impurities, improving the cleaning efficiency, ensuring the stability of production quality, and meeting production requirements. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a structural diagram of the utility model;
[0015] Figure 2 This is a cross-sectional view of the vibration device of the present utility model;
[0016] Figure 3 This is a schematic structural diagram of the cleaning device of the present utility model;
[0017] Figure 4 This is a schematic structural diagram of the drying device of the present utility model.
[0018] Reference numerals include:
[0019] 1—feeding device 2—vibration device 21—inner cylinder
[0020] 22 - outer cylinder 23 - gravity member 24 - first driving member
[0021] 25—elastic member 5—guide assembly 51—center axis
[0022] 52—Support shaft 53—Connector 3—Cleaning device
[0023] 31 - cleaning agent nozzle 32 - brush head assembly 33 - clean water nozzle
[0024] 4-Drying device 41-Heating element 42-Fixer
[0025] 100—Ring varistor. DETAILED DESCRIPTION
[0026] In order to facilitate understanding by those skilled in the art, the present invention will be further described below with reference to embodiments and drawings. The contents mentioned in the embodiments are not intended to limit the present invention.
[0027] See also Figures 1 to 4 The present invention is a resistor element screening, cleaning and drying integrated machine, comprising a feeding device 1, a vibrating device 2, a cleaning device 3 and a drying device 4 arranged in sequence along the conveying direction, the screening, cleaning and drying integrated machine further comprising a guide assembly 5, the guide assembly 5 passing through the vibrating device 2, the cleaning device 3 and the drying device 4;
[0028] The vibration device 2 includes an inner cylinder 21, an outer cylinder 22, a weight member 23, a first driving member 24, and an elastic member 25. The central axis of the inner cylinder 21 coincides with the central axis of the outer cylinder 22. The inner cylinder 21 and the outer cylinder 22 are spaced apart to form a receiving cavity. The weight member 23 is disposed in the receiving cavity and contacts the inner cylinder 21. The first driving member 24 is disposed in the outer cylinder 22 and drives the weight member 23 to swing.
[0029] The number of the elastic members 25 is at least three, and the three elastic members 25 are arranged in the accommodating cavity. The two ends of the elastic members 25 are connected to the inner tube 21 and the outer tube 22 respectively.
[0030] The central axis of the guide assembly 5 coincides with the central axis of the inner cylinder 21 , and the external resistance element slides along the guide assembly 5 .
[0031] Specifically, in this embodiment, the resistance element is an annular varistor, and the annular varistor to be cleaned from the outside is fed one by one by the feeding device 1. The feeding device 1 includes a vertical pipe and a bend. The inner diameter of the vertical pipe and the inner diameter of the bend are both larger than the radial specifications of the annular varistor. The bend is connected to the vertical pipe and the vibration device 2. The vibration device 2 includes an inner cylinder 21, an outer cylinder 22, a gravity member 23, a first driving member 24, an elastic member 25 and a guide assembly 5. A paddle and a paddle driving member are installed in the bend. The paddle driving member drives the paddle to rotate to control a single annular varistor to enter the guide assembly 5 of the vibration device 2 in sequence. Preferably, the radial specification of the inner cylinder 21 is 2 mm larger than the radial specification of the annular varistor. The external annular varistor is sleeved on the guide assembly 5. There are multiple elastic members 25, and multiple elastic members 25 are arranged around the outer wall of the inner cylinder 21. Each The two ends of the elastic member 25 are respectively connected to the inner cylinder 21 and the outer cylinder 22. The gravity member 23 is spherically placed above the inner cylinder 21. The first driving member 24 adopts a servo motor to drive the cam rotation structure to drive the gravity member 23 to swing with the central axis of the inner cylinder 21 as the central axis. During the swinging process of the gravity member 23, the inner cylinder 21 is in a vibrating state under the pressure of the gravity member 23. The setting of the elastic member 25 enables the inner cylinder 21 to quickly return to its original position. The inner cylinder 21 touches the external annular varistor during the vibration process. During the vibration process, the annular varistor causes the heavier portion to rotate downward and be in the same plane. The heavier portion is also the part where impurities gather, so it is convenient to perform local focused cleaning on the portion of the annular varistor where impurities are concentrated, thereby improving production efficiency and the stability of production quality. At the same time, the vibration process causes the annular varistor to slide along the guide assembly 5.
[0032] By arranging an inner cylinder 21, an outer cylinder 22, a gravity member 23, a first driving member 24, and an elastic member 25 in the vibration device 2, multiple annular varistors to be cleaned are in a vibrating state while sliding along the guide assembly 5, so that the parts with higher specific gravity are located at the bottom, thereby facilitating the focused cleaning of areas with more impurities, improving cleaning efficiency, ensuring the stability of production quality, and meeting production requirements.
[0033] The guide assembly 5 includes a rotating shaft 51, a support shaft 52 and a connecting member 53. The rotating shaft 51 and the support shaft 52 are arranged in parallel and at a distance from each other. The rotating shaft 51 and the support shaft 52 are connected by a connecting member 53. There are three support shafts 52. Three support shafts 52, one rotating shaft 51 and multiple connecting members 53 constitute the guide assembly 5, thereby improving the stability of the structure of the guide assembly 5.
[0034] The support shaft 52 is provided with helical teeth, and the helical teeth are arranged along the length direction of the support shaft 52 .
[0035] The vibration device 2 also includes a second driving member, which drives the rotating shaft 51 to rotate. The second driving member (not shown) drives the rotating shaft 51 to rotate, and the synchronous support shaft 52 rotates. The setting of the helical teeth causes the annular varistors to move along the conveying direction and enter the next process one by one.
[0036] The cleaning device 3 includes a cleaning agent nozzle 31, a brush head assembly 32 and a clean water nozzle 33. The cleaning agent nozzle 31, the brush head assembly 32 and the clean water nozzle 33 are arranged in sequence on the inner cylinder 21 along the conveying direction. First, the cleaning agent nozzle 31 sprays the cleaning liquid, and the cleaning liquid adheres to the surface of the annular varistor. The brush head assembly 32 applies pressure to the surface of the annular varistor to clean it. The clean water nozzle 33 sprays clean water to flush the dirt on the surface of the annular varistor to complete the cleaning process.
[0037] The drying device 4 includes a plurality of heating elements 41 and a plurality of fixing parts 42. The fixing parts 42 are arranged on the inner wall of the inner cylinder 21. The heating element 41 is installed on the fixing parts 42. The light beam emitted by the heating element 41 is arranged at an angle to the central axis of the inner cylinder 21. The heating element 41 is annular and fixed on the fixing part 42. The fixing part 42 is connected to the inner wall of the inner cylinder 21. The angle of the fixing part 42 is adjustable so that the light beam emitted by the heating element 41 is irradiated at different positions on the surface of the annular varistor, so that the surface of the annular varistor is heated evenly, thereby achieving the purpose of rapid drying.
[0038] The above contents are only preferred embodiments of the present invention. For ordinary technicians in this field, according to the concept of the present invention, there may be changes in the specific implementation methods and application scope. The content of this specification should not be understood as limiting the present invention.
Claims
1. A resistor element screening, cleaning and drying machine, characterized by: The invention comprises a feeding device (1), a vibrating device (2), a cleaning device (3) and a drying device (4) which are sequentially arranged along a conveying direction. The screening, cleaning and drying all-in-one machine further comprises a guide assembly (5), wherein the guide assembly (5) passes through the vibrating device (2), the cleaning device (3) and the drying device (4); The vibration device (2) comprises an inner cylinder (21), an outer cylinder (22), a gravity member (23), a first driving member (24) and an elastic member (25); the central axis of the inner cylinder (21) coincides with the central axis of the outer cylinder (22); the inner cylinder (21) and the outer cylinder (22) are spaced apart to form a receiving cavity; the gravity member (23) is disposed in the receiving cavity; the gravity member (23) contacts the inner cylinder (21); the first driving member (24) is disposed in the outer cylinder (22) and drives the gravity member (23) to swing; The number of the elastic members (25) is at least three, and the three elastic members (25) are arranged in the accommodating cavity, and the two ends of the elastic members (25) are respectively connected to the inner cylinder (21) and the outer cylinder (22); The central axis of the guide assembly (5) coincides with the central axis of the inner cylinder (21), and the external annular varistor (100) slides along the guide assembly (5).
2. The integrated machine for screening, cleaning and drying resistor elements according to claim 1, characterized in that: The guide assembly (5) comprises a rotating shaft (51), a supporting shaft (52) and a connecting piece (53); the rotating shaft (51) and the supporting shaft (52) are arranged in parallel with each other and are connected to each other via the connecting piece (53).
3. The integrated machine for screening, cleaning and drying resistor elements according to claim 2, characterized in that: The support shaft (52) is provided with helical teeth, and the helical teeth are arranged along the length direction of the support shaft (52).
4. The integrated machine for screening, cleaning and drying resistor elements according to claim 2, characterized in that: The vibration device (2) further comprises a second driving member, and the second driving member drives the rotating shaft (51) to rotate.
5. The integrated machine for screening, cleaning and drying resistor elements according to claim 1, characterized in that: The cleaning device (3) comprises a cleaning agent nozzle (31), a brush head assembly (32) and a clean water nozzle (33), wherein the cleaning agent nozzle (31), the brush head assembly (32) and the clean water nozzle (33) are sequentially arranged in the inner cylinder (21) along the conveying direction.
6. The integrated machine for screening, cleaning and drying resistor elements according to claim 1, characterized in that: The drying device (4) comprises a plurality of heating elements (41) and a plurality of fixing elements (42), wherein the fixing elements (42) are arranged on the inner wall of the inner cylinder (21), the heating elements (41) are mounted on the fixing elements (42), and the light beams emitted by the heating elements (41) are arranged at an angle to the central axis of the inner cylinder (21).