Reciprocating circulation immersion liquid type surface treatment equipment

By designing an automated surface treatment equipment including a solution tank component and an action mechanism assembly, the problem of low efficiency of traditional manual multiple operations is solved, and the automated circulation treatment of workpieces in multiple solution tanks is realized, which improves efficiency and reduces labor intensity.

CN223382166UActive Publication Date: 2025-09-26FUJIAN SAILING MASCH TECH CO LTD
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Patent Information

Application Number
CN202421985054.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-16
Publication Date
2025-09-26
Estimated Expiration
2034-08-16

AI Technical Summary

Technical Problem

In the prior art, immersion surface treatment requires multiple manual operations in different solution tanks, resulting in low efficiency and labor-intensive.

Method used

A reciprocating immersion surface treatment equipment is designed, which includes a solution tank component, an action mechanism assembly and an action control panel. The turntable motor drives the rotating disk and flexible material mesh bag to automatically circulate and process the workpiece in multiple solution tanks.

Benefits of technology

It realizes the automatic processing of workpieces in multiple solution tanks, improves work efficiency, reduces manual labor intensity, and realizes efficient automatic operation of equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of immersion liquid type surface treatment, and discloses reciprocating circulation immersion liquid type surface treatment equipment which structurally comprises a solution tank component, action mechanism assemblies and an action control panel. The flexible material mesh bag and the workpiece can be driven to ascend and descend by means of the lifting piece, and a rotating disc motor in the action mechanism assembly drives a rotating disc to rotate so as to drive the flexible material mesh bag and the workpiece to rotate, so that the flexible material mesh bag and the workpiece can be hung into the solution tanks, and the flexible material mesh bag and the workpiece can be sequentially processed in the last solution tank. The automatic cleaning and deoiling device is simple in structure, convenient to operate and high in automation degree, the process that workpieces are sequentially and manually cleaned and deoiled in different solution tanks manually in the prior art is avoided, the working efficiency is improved, and the labor intensity of workers is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of immersion type surface treatment, in particular to a reciprocating circulation immersion type surface treatment device. Background Art

[0002] Immersion surface treatment is a surface treatment method in which a certain amount of workpiece is immersed in a certain medium solution (such as cleaning solution, pickling solution, plating solution, etc.), and the workpiece surface is acted on by tumbling, ultrasonic, temperature and other conditions to achieve a certain surface treatment effect (such as slag removal, oil removal, rust removal, cleaning, coating adhesion, surface coating oxidation, etc.);

[0003] A surface treatment method often requires multiple reciprocating treatments to achieve the desired effect. Because each step in the reciprocating process is carried out in a different medium solution, the traditional method is to manually complete it in different solution tanks one by one. However, this method is not only labor-intensive, but also cannot achieve higher efficiency. Utility Model Content

[0004] 1. Technical Problems to be Solved by the Utility Model

[0005] In view of the problems existing in the prior art, the purpose of the present invention is to provide a reciprocating immersion surface treatment equipment with the function of automatically performing immersion treatment on a workpiece.

[0006] 2. Technical solution

[0007] In order to solve the above problems, the present invention adopts the following technical solutions.

[0008] A reciprocating immersion surface treatment device comprises a solution tank component, an action mechanism assembly and an action control panel. The action mechanism assembly is installed at the center of the solution tank component and is driven by the action control panel located on one side of the machine body.

[0009] As an optimization, the solution tank assembly includes a base plate, a loading and unloading station, a solution tank and a handle. The loading and unloading station is fixed on the top of the base plate. There are several solution tanks in a ring on both sides of the loading and unloading station, and handles are installed on the outside of several solution tanks.

[0010] As an optimization, several of the solution tanks are equipped with a heating rod, an ultrasonic generator, a temperature sensor, etc.

[0011] As an optimization, the action mechanism assembly includes a turntable motor, a handle, a rotating disk, a controller, an action piece and a flexible material net bag. The turntable motor is located on the bottom plate. The top of the turntable motor is rotatably matched with the rotating disk. There are several action pieces in the outer circular array of the rotating disk. Several of the action pieces can be rotatably matched with flexible material net bags. One side of the turntable motor is inlaid with a controller and a handle located on the turntable motor.

[0012] As an optimization, the actuating part includes a cantilever, a connecting seat, a lifting part, a stabilizing rod and a material shaking mechanism. The cantilever is connected to the rotating disk, and the other end of the cantilever is connected to the connecting seat. The top of the connecting seat is equipped with a lifting part and a stabilizing rod, and the other end of the lifting part and the stabilizing rod is connected to the material shaking mechanism.

[0013] As an optimization, the material shaking mechanism consists of a U-shaped seat, a material shaking motor and forward and reverse material shaking wheels. The material shaking motor is fixed inside the U-shaped seat, and both output ends of the material shaking motor are connected to forward and reverse material shaking wheels.

[0014] As an optimization, the flexible material net bag is rotated in conjunction with the forward and reverse shaking material wheels through a belt.

[0015] As an optimization, the motion control panel controls the adjustment of all components and process parameters.

[0016] 3. Beneficial effects

[0017] Compared with the prior art, the advantages of the present invention are:

[0018] (1) The utility model is a reciprocating circulation immersion type surface treatment equipment, which has a circular array of action mechanism assemblies on the solution tank, and can drive the flexible material mesh bag and the workpiece to be lifted and lowered by means of lifting parts, and the turntable motor in the action mechanism assembly drives the rotating disk to rotate, which can drive the flexible material mesh bag and the workpiece to rotate, so that the flexible material mesh bag and the workpiece can be hoisted into the solution tank and processed in sequence until the last solution tank is processed, completing a processing cycle, with a high degree of automation, avoiding the traditional manual cleaning and degreasing process of the workpiece in different solution tanks, improving work efficiency and reducing labor intensity.

[0019] (2) The utility model is a reciprocating immersion type surface treatment equipment, which can achieve the goal of uninterrupted reciprocating operation of the equipment by making the number of cantilevers, lifting parts, forward and reverse shaking wheels and solution tanks correspond to each other. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a schematic structural diagram of a reciprocating immersion type surface treatment equipment of the utility model;

[0021] Figure 2 This is a schematic structural diagram of the solution tank assembly of the present invention;

[0022] Figure 3 This is an exploded schematic diagram of the solution tank assembly of the present invention;

[0023] Figure 4 This is a schematic structural diagram of the action mechanism assembly of the utility model;

[0024] Figure 5 This is a schematic diagram of the structure of the action part of the utility model;

[0025] Figure 6 It is a structural diagram of the material shaking mechanism of the present utility model.

[0026] The reference numerals in the figure are: solution tank assembly-1, action mechanism assembly-2, action control panel-3, bottom plate-11, loading and unloading station-12, solution tank-13, handle-14, turntable motor-21, handle-22, rotating disk-23, controller-24, action part-25, flexible material net bag-26, cantilever-31, connecting seat-32, lifting part-33, stabilizing rod-34, material shaking mechanism-35, U-shaped seat-351, material shaking motor-352, forward and reverse material shaking wheel-353, belt-261. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0028] Example:

[0029] See also Figures 1-6 A reciprocating immersion surface treatment equipment, whose structure includes a solution tank component 1, an action mechanism assembly 2 and an action control panel 3. The action mechanism assembly 2 is installed at the center of the solution tank component 1, and the action mechanism assembly 2 is driven by the action control panel 3 located on one side of the machine body.

[0030] In this embodiment, the solution tank assembly 1 includes a base plate 11, a loading and unloading station 12, a solution tank 13 and a handle 14. The top of the base plate 11 is fixed with a loading and unloading station 12 for loading and unloading workpieces to be processed or completed. There are several solution tanks 13 on both sides of the loading and unloading station 12 for cleaning and degreasing the workpieces. Handles 14 are installed on the outside of several solution tanks 13. The handles 14 can facilitate the staff to remove the solution tank 13 from the base plate 11 and replace or clean the solution tank 13.

[0031] In this embodiment, a plurality of solution tanks 13 are equipped with heating rods, ultrasonic generators and temperature sensors as process solution carriers. The temperature and ultrasonic frequency of the solution in the solution tanks 13 are individually controlled by the action control panel 3.

[0032] In this embodiment, the action mechanism assembly 2 includes a turntable motor 21, a handle 22, a rotating disk 23, a controller 24, an action piece 25 and a flexible material net bag 26. The turntable motor 21 is located on the base plate 11. The top of the turntable motor 21 is rotated with the rotating disk 23 driven by the motor. The outer annular array of the rotating disk 23 has several action pieces 25 that can rotate with the rotating disk 23. Flexible material net bags 26 can be rotatably matched on several action pieces 25. One side of the turntable motor 21 is inlaid with a controller 24 that can control the turntable motor 21 and a handle 22 located on the turntable motor 21. The handle 22 can facilitate the movement of the turntable motor 21.

[0033] In this embodiment, the actuating member 25 includes a cantilever 31, a connecting seat 32, a lifting member 33, a stabilizing rod 34 and a material shaking mechanism 35. The cantilever 31 is connected to the rotating disk 23, and the other end of the cantilever 31 is connected to the connecting seat 32. The lifting member 33 and the stabilizing rod 34 are installed on the top of the connecting seat 32. The other ends of the lifting member 33 and the stabilizing rod 34 pass through the connecting seat 32 and are connected to the material shaking mechanism 35.

[0034] In this embodiment, the material shaking mechanism 35 is composed of a U-shaped seat 351, a material shaking motor 352 and a forward and reverse material shaking wheel 353. The top of the U-shaped seat 351 is connected to the lifting member 33 and the stabilizing rod 34. The material shaking motor 352 is fixed inside the U-shaped seat 351. The output ends of both ends of the material shaking motor 352 are connected to the forward and reverse material shaking wheels 353, which can drive the forward and reverse material shaking wheels 353 to perform synchronous forward and reverse rotation.

[0035] In this embodiment, the flexible material mesh bag 26 is rotated in conjunction with the forward and reverse shaking wheel 353 through the belt 261. As a workpiece loading tool, the flexible material mesh bag 26 is made of a material with strong flexibility. The workpiece is loaded inside and is driven by the shaking motor 352 to drag the forward and reverse shaking wheel 353 back and forth, so that the workpiece is fully shaken in the solution tank 13 and fully contacts the solution.

[0036] In this embodiment, the action control panel 3 controls the adjustment of all components and process parameters. The control method of the present invention is to control through a controller. The control circuit of the controller can be implemented by simple programming by technicians in this field. The provision of power is also common knowledge in this field, so the present invention will no longer explain the control method and circuit connection in detail.

[0037] Working principle: The workpiece to be processed is loaded with a flexible material mesh bag 26 and placed on the loading and unloading station 12, and then the lifting member 33 is driven to drive the material shaking mechanism 35 connected thereto to descend, and the loaded flexible material mesh bag 26 is hung on the forward and reverse material shaking wheel 353 of the material shaking mechanism 35 through the belt 261, and then the lifting member 33 is driven to drive the forward and reverse material shaking wheel 353 to rise, and the turntable motor 21 in the action mechanism assembly 2 is started, driving the rotating disk 23 to rotate, and the several cantilevers 31 connected thereto and the flexible material mesh bags 26 workpieces thereon are lifted to above the first solution tank 13;

[0038] The lifting member 33 descends again, hoisting the flexible material mesh bag 26 and the workpiece into the solution tank 13, and then drives the shaking motor 352 to drive the forward and reverse shaking wheel 353 to rotate, and drives the flexible material mesh bag 26 to shake back and forth through the forward and reverse shaking wheel 353 to clean and degrease the workpiece. The action sequence is followed in sequence until the last solution tank 13 is processed, and then returns to the loading and unloading station 12, thereby completing a processing cycle. The number of cantilevers 31, lifting members 33, forward and reverse shaking wheels 353 and solution tanks 13 corresponds to the same, so as to achieve the goal of uninterrupted reciprocating operation of the equipment.

[0039] In the description of this utility model, it should be noted that, unless otherwise specified or limited, the terms "connected" and "connection" should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integral connection; mechanical connection, electrical connection; direct connection, or indirect connection through an intermediary. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.

[0040] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A reciprocating immersion type surface treatment device, comprising a solution tank assembly (1), an action mechanism assembly (2) located at the center of the solution tank assembly (1), and an action control panel (3) provided on one side of the action mechanism assembly (2); Its characteristics are: The solution tank assembly (1) comprises a bottom plate (11), a loading and unloading station (12) located on the top of the bottom plate (11), a plurality of solution tanks (13) arranged in a circular array on both sides of the loading and unloading station (12), and handles (14) located outside the plurality of solution tanks (13); The action mechanism assembly (2) comprises a turntable motor (21), a rotating disk (23) for rotating with the top of the turntable motor (21), a plurality of action members (25) located outside the rotating disk (23), a flexible material net bag (26) for rotating with the plurality of action members (25), a controller (24) located on one side of the turntable motor (21), and a handle (22) located on the turntable motor (21); The action member (25) comprises a cantilever (31), a connecting seat (32) located at one end of the cantilever (31), a lifting member (33) and a stabilizing rod (34) arranged on the top of the connecting seat (32), and a material shaking mechanism (35) installed at the other end of the lifting member (33) and the stabilizing rod (34).

2. The reciprocating immersion surface treatment equipment according to claim 1, characterized in that: A heating rod, an ultrasonic generator, a temperature sensor and the like are built into each of the solution tanks (13).

3. The reciprocating immersion surface treatment equipment according to claim 1, characterized in that: The material shaking mechanism (35) is composed of a U-shaped seat (351), a material shaking motor (352) and a forward and reverse shaking wheel (353). The material shaking motor (352) is fixed inside the U-shaped seat (351), and both output ends of the material shaking motor (352) are connected to the forward and reverse shaking wheel (353).

4. The reciprocating immersion surface treatment equipment according to claim 1, characterized in that: The flexible material net bag (26) is rotatably matched with the forward and reverse rotating material shaking wheel (353) via a belt (261).

5. The reciprocating immersion surface treatment equipment according to claim 1, characterized in that: The action control panel (3) controls the adjustment of all components and process parameters.

6. The reciprocating immersion surface treatment equipment according to claim 1, characterized in that: The turntable motor (21) is located on the bottom plate (11).

7. The reciprocating immersion surface treatment equipment according to claim 1, characterized in that: The cantilever (31) is connected to the rotating disk (23).