Construction site reinforcing steel bar machining device

By introducing a waste slag collection and rust removal cleaning mechanism into the steel bar processing device, the problems of waste slag scattering and incomplete rust removal are solved, centralized collection of waste slag and high-quality cutting of steel bars are achieved, and the working environment and stability of the building structure are improved.

CN223382481UActive Publication Date: 2025-09-26YUNNAN ENERGY INVESTMENT CONSTR ENG CO LTD
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Patent Information

Application Number
CN202422074043.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-26
Publication Date
2025-09-26
Estimated Expiration
2034-08-26

AI Technical Summary

Technical Problem

Existing steel bar processing equipment does not have the waste slag collection function, which causes waste slag to be scattered, affecting the working environment and safety. At the same time, it lacks rust removal and cleaning functions, affecting the quality of steel bars and the stability of building structures.

Method used

A steel bar processing device for construction sites was designed. It was equipped with a waste slag collection mechanism and a rust removal and cleaning mechanism. The waste slag was sucked in by a fan and collected in a collection box. The rust was removed and cleaned using a motor-driven grinding block. The positioning and cutting of the steel bars were achieved in combination with a clamping assembly and a guide wheel group.

Benefits of technology

It realizes the centralized collection of waste residue, avoids pollution and safety hazards in the working environment, improves the quality of steel bars and the stability of building structures, and ensures a clean and safe working environment.

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Abstract

The utility model relates to the technical field of reinforcing steel bar processing, in particular to a construction site reinforcing steel bar processing device which comprises a base platform, the bottom of the base platform is fixedly connected with a waste residue collecting mechanism, the waste residue collecting mechanism comprises a collecting box, and the top and the bottom of an inner cavity of the collecting box are connected with blocking filter plates in a sliding mode. A mounting table is fixedly connected to the top of the base table. Through cooperation of the collecting box, the draught fan, the blocking filter plate, the pipe frame and the collecting pipe, the waste residue collecting function is achieved, firstly, the draught fan is started through the controller, and waste residues are sucked from the workbench through the collecting pipe under the action of suction force of draught fan operation, enter the collecting box through the conveying pipe and are left in the box under the action of the blocking filter plate; according to the mechanism, waste residues can be effectively collected and treated, so that the situation that disintegrating residues are vibrated to be scattered to the ground after being scattered on the surface of the workbench is prevented, workers are prevented from being scratched or slipping is avoided, and meanwhile the situation that the working environment becomes poor is also avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of steel bar processing, in particular to a steel bar processing device at a construction site. Background Art

[0002] Rebar is a building material made from ordinary carbon steel through cold bending or drawing. It usually has the characteristics of high strength and corrosion resistance. Therefore, rebar processing equipment is required when cutting and other processing are performed on rebar.

[0003] The existing steel bar processing device does not have a waste slag collection function during use and cannot collect and process waste slag during the processing process. As a result, when the above situation occurs, the broken slag will be scattered on the surface of the workbench, and then will be shaken up and scattered to the ground when the device is running, which can easily scratch the workers or cause slips, and will also cause the working environment to deteriorate.

[0004] In order to solve the above technical problems, we have designed a steel bar processing device for construction sites. Utility Model Content

[0005] The purpose of the utility model is to provide a steel bar processing device for a construction site, which has the advantages of being able to centrally collect the generated waste slag and clean the rust on the surface of the steel bar, thereby solving the problem that the existing steel bar processing device does not have the function of collecting and processing waste slag and does not have the function of rust removal and cleaning during use.

[0006] To achieve the above-mentioned objectives, the utility model provides the following technical solutions: a steel bar processing device for a construction site, comprising a base, a waste slag collection mechanism fixedly connected to the bottom of the base, the waste slag collection mechanism comprising a collection box, the top and bottom of the inner cavity of the collection box are slidably connected with a blocking filter plate, the top of the base is fixedly connected to a mounting platform, the left side of the top of the mounting platform is fixedly connected to a rust removal and cleaning mechanism, the rust removal and cleaning mechanism comprises a waste liquid pool, the top of the base is connected to a top frame by bolts, the top of the top frame is fixedly connected to a first push rod, the output end of the first push rod passes through the top frame and is fixedly connected to a tool holder, a cutting knife is provided at the bottom of the tool holder, a drive motor is provided on the right side of the tool holder, and a controller is provided at the bottom of the front side of the top frame.

[0007] Preferably, the top of the collecting box is fixedly connected to the base, the front and rear sides of the left side of the bottom of the collecting box are both fixedly connected with fans, the bottom of the rear side of the inner cavity of the top frame is fixedly connected with a pipe rack, both sides of the pipe rack are fixedly connected with collecting pipes, the top of the rear side of the collecting box is connected with a conveying pipe, the front end of the conveying pipe passes through the top frame and is connected with the collecting pipe, the front side of the collecting box is connected with a sealing plate by bolts, an observation window is provided on the right side of the front side of the sealing plate, and the output end of the controller is electrically connected to the fan in one direction.

[0008] Preferably, the front and rear sides of the top of the waste liquid pool are fixedly connected to square plates, and a first motor is provided on the opposite side of the square plate. The output ends of the first motor pass through the square plates and are fixedly connected to grinding blocks. The front and rear sides of the waste liquid pool are connected to drain pipes, and the left side of the top frame is fixedly connected to a push rod assembly, and the output end of the push rod assembly is fixedly connected to a liquid pipe assembly, and the output end of the controller is electrically connected to the first motor and the push rod assembly in one direction, respectively.

[0009] Preferably, a servo motor is connected to the left side of the bottom of the substrate by bolts, a guide wheel group is fixedly connected to the left side of the top of the substrate, the output end of the servo motor passes through the substrate and is fixedly connected to the guide wheel group, and the output end of the controller is electrically connected to the servo motor, the first push rod and the drive motor in one direction respectively.

[0010] Preferably, a clamping assembly is fixedly connected to the right side of the top of the mounting platform, a support block is fixedly connected to the top of the mounting platform, the output end of the controller is electrically connected to the clamping assembly in one direction, and support columns are fixedly connected to the four corners of the bottom of the substrate.

[0011] Preferably, a storage rack is fixedly connected to the right side of the top of the base, a material guide plate is fixedly connected to the rear side of the top of the storage rack, and stabilizing plates are fixedly connected to both sides of the bottom of the front side of the storage rack.

[0012] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0013] 1. The utility model has the function of collecting waste residue through the cooperation of the collection box, the fan, the blocking filter plate, the pipe rack and the collection pipe. First, the fan is started by the controller. Under the suction of the fan, the waste residue is sucked from the workbench through the collection pipe and enters the collection box through the conveying pipe. It is retained in the box under the action of the blocking filter plate. This mechanism can effectively collect and process the waste residue, thereby preventing the debris from being scattered on the surface of the workbench and then being shaken up and scattered to the ground, avoiding scratches on the staff or causing slips, and also avoiding deterioration of the working environment.

[0014] 2. The utility model has a rust removal and cleaning function through the cooperation of the waste liquid pool, the first motor, the grinding block, the push rod assembly and the liquid pipe assembly. First, the first motor and the push rod assembly are started by the controller, and the liquid pipe assembly is connected to the pipeline of the rust removal liquid to spray the rust removal liquid to the steel bars. The push rod assembly pushes the liquid pipe assembly close to the steel bars. The operation of the first motor will drive the grinding block to grind rust and burrs on the steel bars. This mechanism can effectively remove rust and clean, reduce the amount of debris during cutting, and ensure the quality of the steel bars, thereby ensuring the stability and reliability of the entire building structure. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1This is the axonometric drawing of the structure of the utility model;

[0016] Figure 2 This is a rear axonometric drawing of the structure of the utility model;

[0017] Figure 3 This is a bottom-up axonometric drawing of the structure of the utility model;

[0018] Figure 4 This is a sectional isometric view of the rust removal and cleaning mechanism of the utility model;

[0019] Figure 5 This is a sectional axonometric view of the waste slag collection mechanism of the utility model.

[0020] In the figure: 1. base; 2. waste residue collection mechanism; 3. mounting table; 4. rust removal and cleaning mechanism; 5. top frame; 6. first push rod; 7. tool holder; 8. cutter; 9. drive motor; 10. servo motor; 11. clamping assembly; 12. guide wheel assembly; 13. controller; 14. collection box; 15. fan; 16. blocking filter plate; 17. pipe rack; 18. collection pipe; 19. waste liquid tank; 20. first motor; 21. grinding block; 22. push rod assembly; 23. liquid pipe assembly. DETAILED DESCRIPTION

[0021] See also Figure 1-Figure 5 A steel bar processing device for a construction site includes a base 1, a waste slag collecting mechanism 2 is fixedly connected to the bottom of the base 1, the waste slag collecting mechanism 2 includes a collecting box 14, the top and bottom of the inner cavity of the collecting box 14 are slidably connected with a blocking filter plate 16, the top of the base 1 is fixedly connected to a mounting platform 3, the left side of the top of the mounting platform 3 is fixedly connected to a rust removal and cleaning mechanism 4, the rust removal and cleaning mechanism 4 includes a waste liquid pool 19, the top of the base 1 is connected to a top frame 5 by bolts, the top of the top frame 5 is fixedly connected to a first push rod 6, the output end of the first push rod 6 passes through the top frame 5 and is fixedly connected to a tool holder 7, a cutting knife 8 is provided at the bottom of the tool holder 7, a driving motor 9 is provided on the right side of the tool holder 7, and a controller 13 is provided at the bottom of the front side of the top frame 5.

[0022] See also Figure 1 、 Figure 2 、 Figure 3 and Figure 5The top of the collecting box 14 is fixedly connected to the base 1, and the front and rear sides of the left side of the bottom of the collecting box 14 are fixedly connected with a fan 15, and the bottom of the rear side of the inner cavity of the top frame 5 is fixedly connected with a pipe rack 17. The two sides of the pipe rack 17 are fixedly connected with a collecting pipe 18. The top of the rear side of the collecting box 14 is connected with a conveying pipe, and the front end of the conveying pipe passes through the top frame 5 and is connected to the collecting pipe 18. The front side of the collecting box 14 is connected with a sealing plate by bolts, and an observation window is provided on the right side of the front side of the sealing plate. The observation window plays an auxiliary role, so that the staff can observe the collection situation inside the collecting box 14 conveniently, so that it is convenient to open it for cleaning in time. The output end of the controller 13 is electrically connected to the fan 15 in one direction.

[0023] See also Figure 1 、 Figure 2 、 Figure 3 and Figure 4 The front and rear sides of the top of the waste liquid tank 19 are fixedly connected to square plates, and a first motor 20 is provided on the opposite side of the square plate. The output ends of the first motor 20 pass through the square plate and are fixedly connected to a grinding block 21. The front and rear sides of the waste liquid tank 19 are connected to a drain pipe. By setting up the drain pipe, it plays an auxiliary role, which can facilitate the staff to clean the waste liquid in the waste liquid tank 19. The left side of the top frame 5 is fixedly connected to a push rod assembly 22, and the output end of the push rod assembly 22 is fixedly connected to the liquid pipe assembly 23. The output end of the controller 13 is electrically connected to the first motor 20 and the push rod assembly 22 in one direction respectively.

[0024] See also Figure 1 、 Figure 2 and Figure 3 The left side of the bottom of the base 1 is connected to the servo motor 10 by bolts, and the left side of the top of the base 1 is fixedly connected to the guide wheel group 12. By setting the guide wheel group 12, it plays an auxiliary role, so that it can play a role in correcting the steel bars, and also plays a role in feeding the steel bars. The output end of the servo motor 10 passes through the base 1 and is fixedly connected to the guide wheel group 12. The output end of the controller 13 is electrically connected to the servo motor 10, the first push rod 6 and the drive motor 9 in one direction respectively.

[0025] See also Figure 1 、 Figure 2 and Figure 3 A clamping assembly 11 is fixedly connected to the right side of the top of the mounting platform 3, a support block is fixedly connected to the top of the mounting platform 3, the output end of the controller 13 is electrically connected to the clamping assembly 11 in one direction, and the four corners of the bottom of the base 1 are fixedly connected to support columns. By setting up the support columns, an auxiliary role is played, thereby enhancing the stability of the device and enabling the device to better process steel bars.

[0026] See also Figure 1 、 Figure 2 and Figure 3A storage rack is fixedly connected to the right side of the top of the base 1, a material guide plate is fixedly connected to the rear side of the top of the storage rack, and stabilizing plates are fixedly connected on both sides of the front bottom of the storage rack. By setting the stabilizing plates, it plays an auxiliary reinforcement role, which can enhance the use strength of the storage rack and prevent the storage rack from breaking.

[0027] When in use, first pass the steel bar through the guide wheel group 12, the support block and the clamping assembly 11 in sequence, and start the servo motor 10 through the controller 13. The servo motor 10 drives the guide wheel group 12 to rotate, prompting the steel bar to slowly move forward and feed. It stops when it is fed to the appropriate length, and controls the clamping assembly 11 to clamp and fix the steel bar. The first push rod 6 and the drive motor 9 are started through the controller 13. The drive motor 9 drives the cutter 8 to rotate. The first push rod 6 pushes the cutter 8 to cut the steel bar. Then the clamping assembly 11 releases the cut steel bar. The cut steel bar will roll to the storage rack along the guide plate. Rust removal and cleaning are required before cutting. First, start the first motor 20 and the push rod assembly 22 through the controller 13, connect the liquid pipe assembly 23 with the pipeline of the rust removal liquid, so that it sprays the rust removal liquid to the steel bar, and the push rod assembly 22 pushes the liquid pipe assembly 23 When the first motor 20 is close to the steel bar, it will drive the grinding block 21 to grind off the rust and rough edges of the steel bar. This mechanism can effectively remove rust and clean, reduce the amount of debris during cutting, and ensure the quality of the steel bar, thereby ensuring the stability and reliability of the entire building structure in the future, thereby completing the rust removal and cleaning process. The workbench needs to be cleaned after each work is completed. First, the fan 15 is started by the controller 13. Under the suction action of the fan 15, the waste residue is sucked from the workbench through the collection pipe 18, enters the collection box 14 through the conveying pipe, and remains in the box under the action of the blocking filter plate 16. This mechanism can effectively collect and process the waste residue, thereby preventing the debris from being scattered on the surface of the workbench and then being shaken up and scattered to the ground, avoiding scratches on the staff or causing slips, and also avoiding the deterioration of the working environment, thereby completing the waste residue collection and processing.

[0028] To sum up: the steel bar processing device for construction sites, through the cooperation of the collection box 14, the fan 15, the blocking filter plate 16, the pipe rack 17, the collection pipe 18, the waste liquid pool 19, the first motor 20, the grinding block 21, the push rod assembly 22 and the liquid pipe assembly 23, solves the problem that the existing steel bar processing device does not have the function of collecting and processing waste residues and does not have the function of rust removal and cleaning during use.

Claims

1. A steel bar processing device for a construction site, comprising a base (1), characterized in that: The bottom of the base (1) is fixedly connected to a waste residue collection mechanism (2), the waste residue collection mechanism (2) includes a collection box (14), the top and bottom of the inner cavity of the collection box (14) are slidably connected to a blocking filter plate (16), the top of the base (1) is fixedly connected to a mounting platform (3), the left side of the top of the mounting platform (3) is fixedly connected to a rust removal and cleaning mechanism (4), the rust removal and cleaning mechanism (4) includes a waste liquid pool (19), the top of the base (1) is connected to a top frame (5) by bolts, the top of the top frame (5) is fixedly connected to a first push rod (6), the output end of the first push rod (6) passes through the top frame (5) and is fixedly connected to a knife holder (7), the bottom of the knife holder (7) is provided with a cutter (8), the right side of the knife holder (7) is provided with a drive motor (9), and the bottom of the front side of the top frame (5) is provided with a controller (13).

2. A construction site steel bar processing device according to claim 1, characterized in that: The top of the collecting box (14) is fixedly connected to the base (1), the front side and the rear side of the left side of the bottom of the collecting box (14) are both fixedly connected with a fan (15), the bottom of the rear side of the inner cavity of the top frame (5) is fixedly connected with a pipe rack (17), and the two sides of the pipe rack (17) are fixedly connected with a collecting pipe (18), the top of the rear side of the collecting box (14) is connected with a conveying pipe, the front end of the conveying pipe passes through the top frame (5) and is connected to the collecting pipe (18), the front side of the collecting box (14) is connected with a sealing plate by bolts, and an observation window is provided on the right side of the front side of the sealing plate, and the output end of the controller (13) is electrically connected to the fan (15) in a one-way manner.

3. The construction site steel bar processing device according to claim 1, characterized in that: The front and rear sides of the top of the waste liquid pool (19) are fixedly connected to a square plate, and a first motor (20) is provided on the opposite side of the square plate. The output end of the first motor (20) passes through the square plate and is fixedly connected to a grinding block (21). The front and rear sides of the waste liquid pool (19) are connected to a drainage pipe. The left side of the top frame (5) is fixedly connected to a push rod assembly (22), and the output end of the push rod assembly (22) is fixedly connected to a liquid pipe assembly (23). The output end of the controller (13) is unidirectionally electrically connected to the first motor (20) and the push rod assembly (22), respectively.

4. The construction site steel bar processing device according to claim 1, characterized in that: The left side of the bottom of the base (1) is connected to a servo motor (10) via bolts, and the left side of the top of the base (1) is fixedly connected to a guide wheel group (12). The output end of the servo motor (10) passes through the base (1) and is fixedly connected to the guide wheel group (12). The output end of the controller (13) is unidirectionally electrically connected to the servo motor (10), the first push rod (6) and the drive motor (9).

5. The construction site steel bar processing device according to claim 1, characterized in that: The right side of the top of the mounting platform (3) is fixedly connected to a clamping assembly (11), the top of the mounting platform (3) is fixedly connected to a support block, the output end of the controller (13) is unidirectionally electrically connected to the clamping assembly (11), and the four corners of the bottom of the base (1) are fixedly connected to support columns.

6. The construction site steel bar processing device according to claim 1, characterized in that: The right side of the top of the base (1) is fixedly connected to a storage rack, the rear side of the top of the storage rack is fixedly connected to a material guide plate, and both sides of the bottom of the front side of the storage rack are fixedly connected to a stabilizing plate.