Sand shooting box mechanism for molding machine

By introducing a filter assembly, a vibration mechanism and a sand metering mechanism into the sand shooting box of the molding machine, the problems of large-particle sand screening and quantitative sand shooting are solved, the quality of the sand mold is improved and waste is reduced.

CN223382531UActive Publication Date: 2025-09-26QUANZHOU JUZHU INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202423255402.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-28
Publication Date
2025-09-26
Estimated Expiration
2034-12-28

AI Technical Summary

Technical Problem

The existing sand shooting box mechanism of the molding machine is difficult to effectively screen large-particle sand, which affects the quality of the sand mold, and is not convenient for quantitative sand shooting, resulting in sand waste and increased recovery pressure.

Method used

A sand shooting box is designed, which includes a filter assembly, a vibration mechanism, a sand quantitative mechanism and a sand shooting mechanism. The filter is used to filter large sand particles, the vibration mechanism is used to remove large particles, the sand quantitative mechanism controls the amount of sand, and the sand shooting mechanism realizes quantitative sand shooting.

Benefits of technology

It improves the quality of sand mold, avoids casting defects, reduces sand waste, realizes quantitative sand shooting, and reduces recovery pressure.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223382531U_ABST
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Abstract

The utility model relates to the technical field of molding machines, and discloses a sand shooting box mechanism for a molding machine, which comprises a sand shooting box body, a filter screen component is clamped on the top surface of the sand shooting box body, and a vibration mechanism is fixedly mounted on the surface of the sand shooting box body; an output pipe is arranged on the bottom surface of the sand shooting box body in a penetrating manner, a sand ball cabin is fixedly arranged at the bottom of the output pipe, and a sand quantifying mechanism is fixedly mounted on the outer surface of the sand ball cabin; and a sand shooting pipe is fixedly arranged at the bottom of the sand ball cabin. According to the sand shooting box mechanism for the molding machine, through the arrangement of the filter screen assembly and the vibration mechanism, a sand material is put into the clamping box and is communicated with an external power supply, an ultrasonic generator sends out an electric signal, and the electric signal is converted into high-frequency vibration through a transducer to drive the clamping box to vibrate, so that a filter screen filters large sand material doped in the sand material; and the sand meeting the standard falls into the sand shooting box body for sand shooting, the sand mold quality can be improved by removing the large sand, and casting defects are avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of molding machines, in particular to a sand shooting box mechanism for a molding machine. Background Art

[0002] A molding machine is a foundry device used to create sand molds. Its main functions are: filling the sand flask with loose sand; and compacting the sand flask through various methods, such as vibration, compaction, shock compression, and injection. Injection molding machines use compressed air to evenly inject sand into the flask for pre-compaction, and then apply pressure for compaction.

[0003] A sand shooting box mechanism for a molding machine is disclosed in announcement number CN219074305U. Although the device can seal the delivery pipe through a movable airtight structure, the high-pressure gas can build up pressure after entering the sand shooting box, and the molding sand entering the sand shooting box can be transported to the mold cavity through high pressure, thereby improving the utilization rate of the high-pressure gas.

[0004] However, the sand shooting box mechanism used in the molding machine has the following disadvantages: it is not convenient to screen the larger particles in the sand material, and casting with large particles of sand material will affect the quality of the sand mold; it is also not convenient to quantitatively shoot the sand material, which easily causes sand material waste and increases recovery pressure. Utility Model Content

[0005] The purpose of the utility model is to provide a sand shooting box mechanism for a molding machine, so as to solve the problem raised in the above background technology that it is inconvenient to screen the larger particles in the sand material, and the casting of large particles of sand material will affect the quality of the sand mold, and it is also inconvenient to quantitatively shoot the sand material, which easily causes waste of sand material and increases the recovery pressure.

[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: a sand shooting box mechanism for a molding machine, comprising a sand shooting box body, the top surface of the sand shooting box body is clamped with a filter assembly, and a vibration mechanism is fixedly installed on the surface of the sand shooting box body; an output pipe is provided through the bottom surface of the sand shooting box body, a sand ball cabin is fixedly provided at the bottom of the output pipe, and a sand quantitative mechanism is fixedly installed on the outer surface of the sand ball cabin; a sand shooting tube is fixedly provided at the bottom of the sand ball cabin, and a sand shooting mechanism is fixedly installed on the outer surface of the sand shooting tube.

[0007] As a further solution of the present invention, the filter screen assembly includes a card-in box and a filter screen. The card-in box is movably arranged on the top surface of the sand shooting box body, and the filter screen is fixedly arranged on the bottom surface of the card-in box. The filter screen is used to filter sand.

[0008] As a further solution of the present invention, handles are fixedly provided on both sides of the top surface of the card box, and the surfaces of the handles are sleeved with anti-slip sleeves, so that the handles are convenient for taking out the card box.

[0009] As a further solution of the present invention, the vibration mechanism includes an ultrasonic generator and a transducer. The ultrasonic generator is fixedly mounted on the surface of the sand-shooting box. The transducer is electrically connected to the ultrasonic generator. The ultrasonic generator is used to emit an electrical signal, which is converted into high-frequency vibration through the transducer.

[0010] As a further solution of the present invention, there are two groups of transducers, which are symmetrically mounted on the outer surface of the sand-shooting box. The transducers are used to drive the sand-shooting box to vibrate.

[0011] As a further solution of the present invention, the sand material quantitative mechanism includes a servo motor and a feeding cavity ball. The servo motor is fixedly installed on the outer surface of the sand ball cabin, and the surface of the feeding cavity ball is fixedly connected to the output end of the servo motor. The feeding cavity ball is rotatably arranged inside the sand ball cabin, and the servo motor is used to drive the feeding cavity ball to flip.

[0012] As a further solution of the present invention, the sand-shooting mechanism includes a high-pressure air pump and an air pipe. The high-pressure air pump is fixedly installed on the outer surface of the sand-shooting tube. One end of the air pipe is connected to the output end of the high-pressure air pump, and the other end of the air pipe is connected to the interior of the sand-shooting tube. The air pipe is used to transport high-pressure gas to the sand-shooting tube.

[0013] The utility model provides a sand shooting box mechanism for a molding machine, which has the following beneficial effects:

[0014] 1. The molding machine uses a sand shooting box mechanism. Through the setting of the filter assembly and the vibration mechanism, the sand material is put into the card box. When the external power supply is connected, the ultrasonic generator sends an electrical signal, which is converted into high-frequency vibration through the transducer to drive the card box to vibrate, so that the filter can filter out the larger sand materials mixed in the sand material, and the sand materials that meet the standards fall into the sand shooting box for sand shooting. Removing the larger sand materials can improve the quality of the sand mold and avoid casting defects.

[0015] 2. The molding machine uses a sand shooting box mechanism. Through the setting of the sand material quantitative mechanism, the feeding cavity ball is used to receive the sand material falling from the output pipe. The servo motor drives the feeding cavity ball to rotate, so that the sand material falls into the sand shooting tube and is shot through the sand shooting mechanism, achieving the effect of quantitative sand shooting, controlling the amount of sand used, and reducing unnecessary waste. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the structure of the sand-shooting mechanism of the utility model;

[0018] Figure 3 This is a schematic diagram of the structure of the sand material quantitative mechanism of the utility model;

[0019] Figure 4 This is a schematic diagram of the structure of the filter assembly of the utility model.

[0020] In the figure: 1. Sand-shooting box; 2. Filter assembly; 201. Snap-in box; 202. Filter; 3. Vibration mechanism; 301. Ultrasonic generator; 302. Transducer; 4. Output pipe; 5. Sand ball cabin; 6. Sand quantitative mechanism; 601. Servo motor; 602. Feeding cavity ball; 7. Sand-shooting tube; 8. Sand-shooting mechanism; 801. High-pressure air pump; 802. Air pipe; 9. Handle. DETAILED DESCRIPTION

[0021] The following is a clear and complete description of the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0022] See also Figures 1 to 4 The utility model provides a technical solution: a sand shooting box mechanism for a molding machine, comprising a sand shooting box body 1, comprising a filter screen assembly 2 clamped on the top surface of the sand shooting box body 1, and a vibration mechanism 3 fixedly installed on the surface of the sand shooting box body 1; through the arrangement of the filter screen assembly 2 and the vibration mechanism 3, sand material is put into the card box 201, and an external power supply is connected. The ultrasonic generator 301 sends an electrical signal, which is converted into high-frequency vibration through the transducer 302, driving the card box 201 to vibrate, so that the filter screen 202 filters the larger sand material mixed in the sand material, and the sand material that meets the standards falls into the sand shooting box 1 for sand shooting. Removing the larger sand material can improve the quality of the sand mold and avoid casting defects.

[0023] An output pipe 4 is provided through the bottom surface of the sand shooting box 1, and a sand ball cabin 5 is fixedly provided at the bottom of the output pipe 4, and a sand quantitative mechanism 6 is fixedly installed on the outer surface of the sand ball cabin 5; through the setting of the sand quantitative mechanism 6, the feeding cavity ball 602 is used to receive the sand material falling from the output pipe 4, and the servo motor 601 drives the feeding cavity ball 602 to rotate, so that the sand material falls into the sand shooting tube 7, and is shot through the sand shooting mechanism 8, thereby achieving the effect of quantitative sand shooting, controlling the amount of sand used, and reducing unnecessary waste. A sand shooting tube 7 is fixedly provided at the bottom of the sand ball cabin 5, and a sand shooting mechanism 8 is fixedly installed on the outer surface of the sand shooting tube 7.

[0024] The filter assembly 2 includes a snap-in box 201 and a filter 202 . The snap-in box 201 is movably disposed on the top surface of the sand-shooting box 1 , and the filter 202 is fixedly disposed on the bottom surface of the snap-in box 201 .

[0025] The arrangement of the filter assembly 2 facilitates filtering of the sand material.

[0026] Handles 9 are fixedly provided on both sides of the top surface of the card box 201, and the surfaces of the handles 9 are sleeved with anti-slip sleeves.

[0027] The provision of the handle 9 facilitates taking the cards into and out of the box 201 .

[0028] The vibration mechanism 3 includes an ultrasonic generator 301 and a transducer 302 . The ultrasonic generator 301 is fixedly mounted on the surface of the sand blasting box 1 , and the transducer 302 is electrically connected to the ultrasonic generator 301 .

[0029] Through the setting of the vibration mechanism 3, the ultrasonic generator 301 sends out an electrical signal, which is converted into high-frequency vibration through the transducer 302, driving the card box 201 to vibrate, so that the filter screen 202 filters the larger sand mixed in the sand.

[0030] There are two groups of transducers 302 , which are symmetrically mounted on the outer surface of the sand blasting box 1 .

[0031] The arrangement of the transducer 302 can drive the sand shooting box 1 and the card box 201 to vibrate.

[0032] The sand material quantitative mechanism 6 includes a servo motor 601 and a feeding cavity ball 602. The servo motor 601 is fixedly installed on the outer surface of the sand material ball cabin 5. The surface of the feeding cavity ball 602 is fixedly connected to the output end of the servo motor 601. The feeding cavity ball 602 is rotatably arranged inside the sand material ball cabin 5.

[0033] Through the arrangement of the sand material quantitative mechanism 6, the feeding cavity ball 602 is used to receive the sand material dropped from the output pipe 4, and the servo motor 601 drives the feeding cavity ball 602 to rotate, thereby achieving the effect of quantitative sand shooting.

[0034] The sand blasting mechanism 8 includes a high-pressure air pump 801 and an air pipe 802. The high-pressure air pump 801 is fixedly installed on the outer surface of the sand blasting tube 7. One end of the air pipe 802 is connected to the output end of the high-pressure air pump 801, and the other end of the air pipe 802 is connected to the interior of the sand blasting tube 7.

[0035] Through the setting of the sand-shooting mechanism 8, the high-pressure air pump 801 is turned on, and the high-pressure gas is delivered to the sand-shooting tube 7 through the air delivery pipe 802 for sand-shooting.

[0036] In the present invention, the working steps of the device are as follows:

[0037] Step 1: Put the sand into the card box 201, connect it to the external power supply, and the ultrasonic generator 301 sends an electrical signal, which is converted into high-frequency vibration by the transducer 302, driving the card box 201 to vibrate, so that the filter 202 filters the larger sand mixed in the sand, and the sand that meets the standards falls into the sand shooting box 1 for sand shooting. Removing the larger sand can improve the quality of the sand mold and avoid casting defects.

[0038] Step 2: The feeding cavity ball 602 is used to receive the sand material falling from the output pipe 4. The servo motor 601 drives the feeding cavity ball 602 to rotate, so that the sand material falls into the sand shooting tube 7. The sand shooting mechanism 8 performs quantitative sand shooting to control the amount of sand material used and reduce unnecessary waste.

[0039] The third step: turn on the high-pressure air pump 801 and deliver the high-pressure gas to the sand-shooting tube 7 through the air pipe 802 for sand-shooting.

[0040] It should be noted that the device structure and drawings of the present invention mainly describe the principle of the present invention. In terms of the technology of the design principle, the settings of the device's power mechanism, power supply system, and control system are not fully described. However, those skilled in the art can clearly understand the details of its power mechanism, power supply system, and control system on the premise that they understand the principle of the above-mentioned utility model. The control method of the application document is automatic control through a controller, and the control circuit of the controller can be implemented by simple programming by those skilled in the art.

[0041] The standard parts used can be purchased from the market and can be customized according to the description in the specification and drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the existing technology. The machinery, parts and equipment all adopt conventional models in the existing technology, and the components known to technical personnel in this field, their structures and principles can be known to these technical personnel through technical manuals or through conventional experimental methods.

[0042] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A sand shooting box mechanism for a molding machine, comprising a sand shooting box body (1), characterized in that: The top surface of the sand-shooting box (1) is clamped with a filter assembly (2), and the surface of the sand-shooting box (1) is fixedly mounted with a vibration mechanism (3); An output pipe (4) is provided through the bottom surface of the sand-shooting box (1), a sand material ball cabin (5) is fixedly provided at the bottom of the output pipe (4), and a sand material quantitative mechanism (6) is fixedly installed on the outer surface of the sand material ball cabin (5); A sand shooting tube (7) is fixedly provided at the bottom of the sand material ball cabin (5), and a sand shooting mechanism (8) is fixedly installed on the outer surface of the sand shooting tube (7).

2. A sand shooting box mechanism for a molding machine according to claim 1, characterized in that: The filter screen assembly (2) comprises a snap-in box (201) and a filter screen (202), wherein the snap-in box (201) is movably arranged on the top surface of the sand-shooting box body (1), and the filter screen (202) is fixedly arranged on the bottom surface of the snap-in box (201).

3. A sand shooting box mechanism for a molding machine according to claim 2, characterized in that: Handles (9) are fixedly provided on both sides of the top surface of the card-in box (201), and the surfaces of the handles (9) are sleeved with anti-slip sleeves.

4. A sand shooting box mechanism for a molding machine according to claim 1, characterized in that: The vibration mechanism (3) comprises an ultrasonic generator (301) and a transducer (302), wherein the ultrasonic generator (301) is fixedly mounted on the surface of the sand-shooting box (1), and the transducer (302) is electrically connected to the ultrasonic generator (301).

5. A sand shooting box mechanism for a molding machine according to claim 4, characterized in that: The transducers (302) are provided in two groups, and the two groups of transducers (302) are symmetrically mounted on the outer surface of the sand-shooting box (1).

6. A sand shooting box mechanism for a molding machine according to claim 1, characterized in that: The sand material quantitative mechanism (6) comprises a servo motor (601) and a feeding cavity ball (602), wherein the servo motor (601) is fixedly mounted on the outer surface of the sand material ball cabin (5), the surface of the feeding cavity ball (602) is fixedly connected to the output end of the servo motor (601), and the feeding cavity ball (602) is rotatably arranged inside the sand material ball cabin (5).

7. The sand shooting box mechanism for a molding machine according to claim 1, characterized in that: The sand-shooting mechanism (8) comprises a high-pressure air pump (801) and an air delivery pipe (802), wherein the high-pressure air pump (801) is fixedly mounted on the outer surface of the sand-shooting pipe (7), one end of the air delivery pipe (802) is connected to the output end of the high-pressure air pump (801), and the other end of the air delivery pipe (802) is connected to the interior of the sand-shooting pipe (7).

Citation Information

Patent Citations

  • Sand shooting box mechanism for molding machine

    CN219074305U