Full-automatic bar head making machine

By introducing the alignment mechanism of the chassis, sleeve and push block into the fully automatic bar heading machine, the problem of bar position deviation is solved, and accurate introduction and efficient processing of the bars are achieved.

CN223383052UActive Publication Date: 2025-09-26NINGBO HAOZHI AUTOMATION EQUIPMENT CO LTD
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Patent Information

Application Number
CN202422464922.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-12
Publication Date
2025-09-26
Estimated Expiration
2034-10-12

AI Technical Summary

Technical Problem

The existing fully automatic bar heading machine lacks an effective alignment and guiding mechanism, which causes the position deviation of the bar processing end and cannot be accurately guided into the processing hole, affecting the processing efficiency.

Method used

An alignment mechanism consisting of a chassis, a sleeve, a push block and a roller was designed. The external threaded column was driven by a motor to push the internal threaded cylinder and the push block to achieve center alignment control of the rod, and cooperated with the clamping components to ensure that the rod was accurately introduced into the processing hole.

Benefits of technology

It improves the accuracy and efficiency of bar processing, avoids the trouble caused by position deviation, and shortens the processing time.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of bar machining, in particular to a full-automatic bar head making machine which comprises a machine frame, a movable table fixedly installed on the front side of the upper end of the machine frame, a machining mechanical part fixedly installed on the rear side of the upper end of the machine frame, and a machine box fixedly installed on the rear side of the upper end of the movable table, butt joint rings are fixedly mounted in penetrating holes in the front end and the rear end of the case, and a housing is fixedly mounted in the case. By arranging the machine box used for containing the bar machined part in a penetrating mode, the bar machined part penetrates through the machine box, the motor controls the rotating shafts to rotate, the four outer threaded columns push the inner threaded barrel to move towards the center at the same time, the four push blocks push the bar machined part inwards at the same time, and center alignment control is conducted on the bar machined part through the idler wheels. And the penetrating length of the bar can be freely adjusted, so that the position of the bar cannot deviate in cooperation with the clamping part, the bar can be accurately guided into a machining hole to be machined, unnecessary troubles are avoided, the machining time is shortened, and the production efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of bar processing, in particular to a full-automatic bar heading machine. Background Art

[0002] The fully automatic bar heading machine is a production equipment specially used for bar processing. It mainly acts on the head of the bar and can continuously process a variety of materials such as stainless steel and carbon steel, thereby improving production efficiency and reducing labor costs to meet various usage needs.

[0003] Common fully automatic bar heading machines are mainly composed of a fixed clamping mechanism and a processing machinery part. The fixed clamping mechanism fixes the bar and then guides it into the processing hole of the processing machinery part for processing. However, before clamping the bar, the processing end of the bar needs to be aligned with the processing hole of the processing machinery part so that the fixed clamping mechanism can push the bar to be inserted into the processing hole. The current existing devices lack an alignment guide mechanism for this and only rely on the position set by the fixed mechanism for operation. Sometimes the processing end of the bar deviates and cannot be accurately introduced into the processing hole for processing. This is very troublesome to handle, delaying processing and production time and affecting processing efficiency.

[0004] Therefore, the existing fully automatic bar heading machine lacks an effective alignment and guiding mechanism, which causes the clamped bar to be unable to be accurately introduced into the processing hole due to position deviation, making it more troublesome to handle, delaying the processing time and seriously affecting the processing efficiency. This problem urgently needs to be solved to improve the use scenario of the fully automatic bar heading machine. Utility Model Content

[0005] In order to overcome the problem that the existing fully automatic bar heading machine lacks an effective alignment and guiding mechanism, resulting in the clamped bar being unable to be accurately introduced into the processing hole due to position deviation, which makes the processing more troublesome, delays the processing time, and seriously affects the processing efficiency.

[0006] The technical solution of the utility model is as follows: a fully automatic bar heading machine comprises a frame, a movable platform is fixedly installed on the front side of the upper end of the frame, a processing mechanical part is fixedly installed on the rear side of the upper end of the frame, a chassis with a middle portion penetrating therethrough is fixedly installed on the rear side of the upper end of the movable platform, docking rings are fixedly installed in the front and rear end through-holes of the chassis, a shell cover is fixedly installed inside the chassis, four sleeves are fixedly installed inside the shell cover in a central axis-symmetrical manner, an internal threaded barrel is fixedly installed inside each sleeve, the relatively close ends of the internal threaded barrels pass through the sleeves and are fixedly installed with push blocks, two sets of rollers are rotatably installed on one end of the push block, and the inner side of the internal threaded barrel is threadedly connected to an external threaded column.

[0007] Preferably, a chassis for placing the rod processing workpiece is provided in the device, and the rod processing workpiece can be passed through it first, and the four external threaded columns are rotated at the same time. The external threaded columns push the internal threaded cylinder toward the center, so that the four push blocks push the rod processing workpiece inward at the same time, perform center alignment control on it, and automatically align it with the processing hole path of the processing machinery part. The roller can support the thrust of the rod processing workpiece while allowing the rod processing workpiece to slide through freely and adjust the position, so as to cooperate with the clamping part to keep the position of the rod from deviating, and can accurately introduce it into the processing hole for processing, avoiding unnecessary trouble, shortening the processing time, and improving production efficiency.

[0008] Preferably, the inner side of the chassis is rotatably connected with four rotating shafts parallel to the perimeter lengths, and both ends of each rotating shaft are fixedly connected with a bevel gear 1. The rotating shaft can rotate in the chassis and realize transmission through the bevel gear 1.

[0009] Preferably, the relatively distant end of the external threaded column passes through the shell cover and is fixedly connected to a bevel gear 2. Each bevel gear 2 is meshed with the corresponding bevel gear 1. The bevel gear 2 and the adjacent bevel gear are mutually transmitted. Through the rotation of each rotating shaft, the four external threaded columns rotate simultaneously.

[0010] Preferably, a motor is fixedly installed at the upper end of the chassis, the output shaft of the motor penetrates into the inner side of the chassis and is fixedly connected to a connecting shaft, and the end of the connecting shaft away from the motor output shaft is fixedly installed on the right bevel gear 1. The starting motor drives the connecting shaft to rotate, and the connecting shaft drives the connected bevel gear 1 to rotate, thereby driving the rotation of each rotating shaft and the rotation of each external threaded column.

[0011] Preferably, a mounting frame is provided in the upper middle part of the movable platform, and a clamp is symmetrically and movably connected to the inner side of the mounting frame. Cylinders are fixedly installed on the left and right ends of the mounting frame, and the movable ends of the two cylinders are respectively fixedly connected to the two clamps. At the same time, the two cylinders are started to push the clamps to clamp and fix the rod workpiece.

[0012] Preferably, cylinder 2 is fixedly installed on the front side of the upper end of the movable platform, and the movable end of cylinder 2 is fixedly connected to the mounting frame. Two guide rods are fixedly connected on both sides of the upper end of the movable platform. The two guide rods are movable through the two ends of the lower side of the mounting frame. Cylinder 2 is started to push the mounting frame forward, and the position of the clamp is adjusted to clamp the rear end of the rod workpiece.

[0013] Preferably, two electric slide rails are fixedly installed on the upper end of the frame, and sliders are slidably connected to the two electric slide rails. The upper ends of the sliders are fixedly installed on the bottom of the movable table. When the electric slide rails are started, the sliders will lead the movable table to move backward, so that the chassis moves backward and docks with the processing machinery part, and the head end of the bar workpiece is controlled to be inserted into the processing hole for processing.

[0014] Beneficial effects of the utility model:

[0015] 1. A machine case is provided for placing the bar workpiece through the machine case. The bar workpiece is first passed through the machine case. The motor controls the rotation of each shaft. The four external threaded columns simultaneously push the internal threaded cylinder toward the center. The four push blocks simultaneously push the bar workpiece inward. The center alignment is controlled and the workpiece is automatically aligned with the processing hole of the processing machinery. The roller can support the thrust of the bar workpiece while also allowing the bar workpiece to slide through and adjust its position. The clamping part then cooperates with the rod to keep the position of the rod from deviating. The rod can be accurately introduced into the processing hole for processing, avoiding unnecessary trouble, shortening the processing time, and improving production efficiency.

[0016] 2. By setting up the chassis, first pass the bar workpiece through it, start the motor to control the rotation and transmission of each rotating shaft, bevel gear 1 and bevel gear 2, and push the four external threaded columns to move the internal threaded barrel toward the center at the same time. The four push blocks push the bar workpiece inward at the same time to control its center alignment. Since the bar workpiece is clamped by the roller, the appropriate length of the bar workpiece can be freely controlled. Finally, start cylinder 2 to push the mounting frame forward and adjust the position of the fixture. Then start the two cylinders 1 to control the fixture to fix the rear end of the bar workpiece. Then further start the electric slide rail. The slider will lead the movable table to move backward, so that the chassis moves backward and docks with the processing machinery part. Control the head end of the bar workpiece to be inserted into the processing hole for processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 Shown is a schematic diagram of the overall three-dimensional structure of the fully automatic bar heading machine of the present utility model;

[0018] Figure 2 Shown is a front perspective structural diagram of the chassis of the fully automatic bar heading machine of the present invention;

[0019] Figure 3 Shown is a rear perspective structural diagram of the chassis of the fully automatic bar heading machine of the present invention;

[0020] Figure 4 Shown is a schematic diagram of the internal structure of the chassis of the fully automatic bar heading machine of the present utility model;

[0021] Figure 5 Shown is a schematic diagram of the internal structure of the housing cover of the fully automatic bar head making machine of the present invention;

[0022] Figure 6 Shown is a three-dimensional structural diagram of the sleeve of the fully automatic bar heading machine of the present utility model;

[0023] Figure 7Shown is a schematic diagram of the three-dimensional structure of the internal threaded barrel of the fully automatic bar heading machine of the present utility model;

[0024] Figure 8 Shown is a schematic diagram of the bottom structure of the movable platform of the fully automatic bar heading machine of the present invention.

[0025] In the figure: 1. Frame; 2. Moving table; 3. Chassis; 4. Processing machinery part; 5. Shell; 6. Sleeve; 7. Push block; 8. Roller; 9. Internally threaded barrel; 10. Externally threaded column; 11. Docking ring; 12. Rotating shaft; 13. Bevel gear 1; 14. Bevel gear 2; 15. Motor; 16. Mounting frame; 17. Clamp; 18. Cylinder 1; 19. Cylinder 2; 20. Guide rod; 21. Electric slide rail; 22. Slider; 23. Connecting shaft. DETAILED DESCRIPTION

[0026] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0027] See also Figure 1-5 The utility model provides an embodiment: a fully automatic bar heading machine, comprising a frame 1, a movable platform 2 is fixedly installed on the front side of the upper end of the frame 1, a processing machinery part 4 is fixedly installed on the rear side of the upper end of the frame 1, a chassis 3 with a middle portion passing through is fixedly installed on the rear side of the upper end of the movable platform 2, and docking rings 11 are fixedly installed in the front and rear end through-holes of the chassis 3, a shell 5 is fixedly installed inside the chassis 3, and four sleeves 6 are fixedly installed inside the shell 5 in a symmetrical manner along the central axis, an internal threaded cylinder 9 is fixedly installed inside each sleeve 6, and the relatively close ends of the internal threaded cylinder 9 pass through the sleeve 6 and are fixedly installed with a push block 7, and one end of the push block 7 is rotatably installed with two sets of rollers 8, and the inner side of the internal threaded cylinder 9 is threadedly connected with an external threaded column 10.

[0028] See also Figure 4-7In this embodiment, a chassis 3 for placing a rod workpiece is provided in the device. The rod workpiece can be passed through it first, and the four external threaded columns 10 are rotated at the same time. The external threaded columns 10 push the internal threaded cylinder 9 toward the center, so that the four push blocks 7 push the rod workpiece inward at the same time, and control the center alignment of the rod workpiece, and automatically align it with the processing hole of the processing machinery part 4. The roller 8 can support the thrust of the rod workpiece while allowing the rod workpiece to slide through and adjust its position, so as to cooperate with the clamping part to keep the position of the rod from deviating, and can accurately introduce the processing hole for processing, avoiding unnecessary trouble, shortening the processing time, and improving production efficiency; the inner side of the chassis 3 is rotatably connected with four rotating shafts 12 parallel to the length of each perimeter, and each end of the rotating shaft 12 is fixedly connected with a bevel gear 13. 12 can rotate in the chassis 3, and transmission is achieved through a bevel gear 13; the relatively far end of the external threaded column 10 passes through the shell cover 5 and is fixedly connected to a bevel gear 2 14, each bevel gear 2 14 is meshed with the corresponding bevel gear 13, and the bevel gear 2 14 and the adjacent bevel gear 13 transmit transmission to each other, and the rotation of each rotating shaft 12 makes the four external threaded columns 10 rotate at the same time; a motor 15 is fixedly installed on the upper end of the chassis 3, and the output shaft of the motor 15 penetrates into the inner side of the chassis 3 and is fixedly connected to a connecting shaft 23, and the end of the connecting shaft 23 away from the output shaft of the motor 15 is fixedly installed on the right bevel gear 13, and the starting motor 15 drives the connecting shaft 23 to rotate, and the connecting shaft 23 drives the connected bevel gear 13 to rotate, thereby driving the rotation of each rotating shaft 12 and the rotation of each external threaded column 10.

[0029] See also Figure 1 and Figure 8 In this embodiment, a mounting frame 16 is provided at the upper middle part of the movable platform 2, and a clamp 17 is symmetrically connected to the inner side of the mounting frame 16. Cylinders 18 are fixedly installed on the left and right ends of the mounting frame 16. The movable ends of the two cylinders 18 are respectively fixedly connected to the two clamps 17. At the same time, the two cylinders 18 are started to push the clamps 17 to clamp and fix the bar workpiece; a cylinder 2 19 is fixedly installed on the front side of the upper end of the movable platform 2, and the movable end of the cylinder 2 19 is fixedly connected to the mounting frame 16. Two guide rods 20 are fixedly connected to both sides of the upper end of the movable platform 2. The rod 20 is movable through the two ends of the lower side of the mounting frame 16, and the cylinder 2 19 is started to push the mounting frame 16 forward, and the position of the clamp 17 is adjusted to clamp the rear end of the bar workpiece; two electric slide rails 21 are fixedly installed on the upper end of the frame 1, and the two electric slide rails 21 are slidably connected with a slider 22, and the upper end of the slider 22 is fixedly installed on the bottom of the movable platform 2. When the electric slide rail 21 is started, the slider 22 will lead the movable platform 2 to move backward, so that the chassis 3 moves backward and docks with the processing machinery part 4, and the head end of the bar workpiece is controlled to be inserted into the processing hole for processing.

[0030] During operation, the rod workpiece is first passed through the middle of the chassis 3, and the motor 15 is started to control the rotation and transmission of each rotating shaft 12, bevel gear 1 13 and bevel gear 2 14. The four external threaded columns 10 simultaneously push the internal threaded cylinder 9 to move toward the center, and the four push blocks 7 simultaneously push the rod workpiece inward to perform center alignment control. Since the rod workpiece is clamped by the roller 8, the appropriate length of the rod workpiece spit out can be freely controlled. Finally, the cylinder 2 19 is started to push the mounting frame 16 forward, and the position of the fixture 17 is adjusted. Then the two cylinders 18 are started to control the fixture 17 to fix the rear end of the rod workpiece, and then the electric slide rail 21 is further started. The slider 22 will lead the movable platform 2 to move backward, so that the chassis 3 moves backward and docks with the processing machinery part 4, and the head end of the rod workpiece is controlled to be inserted into the processing hole for processing.

[0031] Through the above steps, a chassis 3 is set up for placing the rod workpiece through it, and the rod workpiece is first passed through it. The rotation of each rotating shaft 12 is controlled by the motor 15, and the four external threaded columns 10 simultaneously push the internal threaded cylinder 9 to move toward the center. The four push blocks 7 simultaneously push the rod workpiece inward, and the center alignment is controlled to automatically align with the processing hole path of the processing machinery part 4. The roller 8 can support the thrust of the rod workpiece while allowing the rod workpiece to slide through freely and adjust the position, so as to cooperate with the clamping part to keep the position of the rod from deviating, and can accurately introduce it into the processing hole for processing, avoiding unnecessary trouble, shortening the processing time, and improving production efficiency.

[0032] The embodiments of the present invention are described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Various changes can be made within the scope of knowledge possessed by those skilled in the art without departing from the purpose of the present invention.

Claims

1. A fully automatic bar heading machine, comprising a frame (1), characterized in that: A movable platform (2) is fixedly installed on the front side of the upper end of the frame (1), a processing machine part (4) is fixedly installed on the rear side of the upper end of the frame (1), a chassis (3) with a middle portion passing through is fixedly installed on the rear side of the upper end of the movable platform (2), a docking ring (11) is fixedly installed in the front and rear end through holes of the chassis (3), a shell (5) is fixedly installed inside the chassis (3), four sleeves (6) are fixedly installed inside the shell (5) in a central axis-symmetrical manner, an internal threaded cylinder (9) is fixedly installed inside each sleeve (6), a relatively close end of the internal threaded cylinder (9) passes through the sleeve (6) and is fixedly installed with a push block (7), one end of the push block (7) is rotatably installed with two sets of rollers (8), and the inner side of the internal threaded cylinder (9) is threadedly connected to an external threaded column (10).

2. The fully automatic bar heading machine according to claim 1, characterized in that: The inner side of the chassis (3) is rotatably connected with four rotating shafts (12) parallel to the perimeter lengths. Both ends of each rotating shaft (12) are fixedly connected with a bevel gear (13).

3. The fully automatic bar heading machine according to claim 2, characterized in that: The ends of the external threaded columns (10) that are relatively far away from each other pass through the housing (5) and are fixedly connected to bevel gear 2 (14), and each bevel gear 2 (14) is meshed and connected with the corresponding bevel gear 1 (13).

4. The fully automatic bar heading machine according to claim 3, characterized in that: A motor (15) is fixedly mounted on the upper end of the chassis (3); an output shaft of the motor (15) penetrates into the inner side of the chassis (3) and is fixedly connected to a connecting shaft (23); an end of the connecting shaft (23) away from the output shaft of the motor (15) is fixedly mounted on the right bevel gear 1 (13).

5. The fully automatic bar heading machine according to claim 1, characterized in that: A mounting frame (16) is provided in the middle of the upper portion of the movable platform (2), and a clamp (17) is symmetrically and movably connected to the inner side of the mounting frame (16). Cylinders (18) are fixedly installed at the left and right ends of the mounting frame (16), and the movable ends of the two cylinders (18) are fixedly connected to the two clamps (17) respectively.

6. The fully automatic bar heading machine according to claim 5, characterized in that: A second cylinder (19) is fixedly mounted on the front side of the upper end of the movable platform (2), and a movable end of the second cylinder (19) is fixedly connected to the mounting frame (16). Two guide rods (20) are fixedly connected to both sides of the upper end of the movable platform (2), and the two guide rods (20) are respectively movable and penetrate the two ends of the lower side of the mounting frame (16).

7. The fully automatic bar heading machine according to claim 1, characterized in that: Two electric slide rails (21) are fixedly mounted on the upper end of the frame (1), and a slider (22) is slidably connected to the two electric slide rails (21), and the upper end of the slider (22) is fixedly mounted on the bottom of the moving platform (2).