Deburring equipment for cardan shaft production

By designing deburring equipment for universal joint production, using a motor to drive the sprocket and chain transmission system to rotate the cleaning roller to remove burrs, and using a fixing mechanism to stably fix the workpiece, the problems of low efficiency and incomplete removal of manual deburring are solved, and efficient and safe burr removal effects are achieved.

CN223383173UActive Publication Date: 2025-09-26PUYANG YUANLONG MASCH EQUIP CO LTD
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Patent Information

Application Number
CN202422743823.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-12
Publication Date
2025-09-26
Estimated Expiration
2034-11-12

AI Technical Summary

Technical Problem

In the existing universal joint production process, manual deburring is inefficient and poses a safety hazard. In addition, existing equipment can only grind the two ends of the bar, resulting in residual burrs on the surface that affect work quality.

Method used

A deburring device for universal joint production is designed. The cleaning mechanism uses a motor to drive the sprocket and chain transmission system to drive the cleaning roller to rotate, and rub against the workpiece surface to remove burrs. The fixing mechanism can achieve stable fixation and precise loading of multiple workpieces.

Benefits of technology

It realizes fully automatic and efficient deburring, improves deburring efficiency, ensures complete removal of burrs on the workpiece surface, and reduces operation difficulty and safety risks.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses deburring equipment for cardan shaft production, and particularly relates to the technical field of cardan shaft machining, the deburring equipment comprises a working frame, the cross section of the working frame is U-shaped, a fixing box is arranged in the working frame, a cleaning mechanism is arranged on one side of the fixing box, and the cleaning mechanism is arranged on the other side of the fixing box. The cleaning mechanism comprises a motor arranged in the fixing box, the output end of the motor is in coaxial transmission connection with a rotating shaft, the rotating shaft is sleeved with a large chain wheel, the large chain wheel is meshed with a first chain, one side of the first chain is meshed with a small chain wheel, and one side of the small chain wheel is provided with a rotating rod. Wherein the rotating rod is sleeved with a small transmission chain wheel, the small transmission chain wheel is meshed with a second chain, and one side of the second chain is meshed with a large transmission chain wheel. According to the utility model, the contact area with the cleaning roller rotating at a high speed is increased, so that the burrs are quickly removed, and the operation is convenient and quick due to a full-automatic mode.
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Description

Technical Field

[0001] The utility model relates to the technical field of universal shaft processing, and more specifically, to a deburring device for universal shaft production. Background Art

[0002] A universal joint is a transmission component that can transfer kinetic energy in other directions. It is composed of three shaft sections connected by two vertical pins that are perpendicular to each other in space. This ensures that power can be transmitted smoothly even when the center lines of the two shafts are at a certain angle. During the production and processing of the universal joint, the surface burrs need to be processed to prevent them from affecting the normal use of the universal joint.

[0003] In existing institutions, the deburring method is manual deburring by operators, which is relatively inefficient. At the same time, manual deburring is also dangerous and may cause cuts.

[0004] After searching, the Chinese patent with authorization announcement number CN219767845U discloses a deburring device for processing raw materials of universal joint drive shaft. The structure drives the partition plate to move upward through the lifting component, thereby driving the steel ball layer on the partition plate to move upward, so that the rotating frame is immersed in the steel ball layer, and then the rotating frame is driven to rotate by the rotating component, so that the rod material in the rotating frame can contact with the steel ball to achieve the purpose of grinding and deburring. The operation is simple and convenient, and the purpose of automatic deburring is achieved, avoiding the occurrence of cuts, and facilitating the removal and grinding and deburring of raw materials. At the same time, a guide rod is provided, which can play a role of limiting and guiding the movement of the partition plate, thereby increasing the stability of the movement of the partition plate.

[0005] However, when this structure is actually used, the rotating frame is driven to rotate by the rotating component, so that the rod in the rotating frame can contact the steel ball to achieve the purpose of grinding and deburring. Only the two ends of the rod can be ground and deburred, and burrs still remain on the surface of the rod, resulting in unexpected removal, thereby affecting the work quality. Utility Model Content

[0006] In order to overcome the above-mentioned defects of the prior art, the present invention provides a deburring device for producing a universal joint shaft to solve the problems raised in the above-mentioned background technology.

[0007] To achieve the above objectives, the present invention provides the following technical solutions:

[0008] A deburring device for producing a universal joint shaft comprises a working frame, the cross section of which is arranged in a U shape, a fixing box arranged inside the working frame, and a cleaning mechanism arranged on one side of the fixing box;

[0009] The cleaning mechanism includes a motor arranged inside a fixed box, the output end of the motor is coaxially connected to a rotating shaft, a large sprocket is sleeved on the rotating shaft, a first chain is meshed on the large sprocket, a small sprocket is meshed on one side of the first chain, a rotating rod is provided on one side of the small sprocket, a small transmission sprocket is sleeved on the rotating rod, a second chain is meshed on the small transmission sprocket, a large transmission sprocket is meshed on one side of the second chain, a rotating column is provided on one side of the large transmission sprocket, and a cleaning roller is sleeved on the rotating shaft, the rotating rod and the rotating column.

[0010] By adopting the above technical solution: in order to remove burrs by friction between the high-speed rotating cleaning roller and the workpiece surface, the contact area is increased, and the fully automatic mode is used, which is convenient and fast to operate.

[0011] As a further description of the above technical solution: the small sprocket is arranged on one side of the cleaning roller, and the small transmission sprocket is arranged on the other side of the cleaning roller, one end of the rotating rod is rotatably connected to the inner wall of the fixed box, and a connecting box is provided on one side of the working frame, and one end of the rotating shaft, rotating rod and rotating column all pass through one side of the connecting box and are rotatably connected to the inner wall of the connecting box, an electric telescopic rod is provided on the top of the working frame, and a movable plate is provided on the top of the electric telescopic rod, and a slide groove is provided on the surface of the movable plate, and a slider is slidably connected to the inside of the slide groove, and a fixed seat is provided on the top of the slider.

[0012] By adopting the above technical solution: in order to grind multiple workpiece surfaces at the same time, a stable and efficient deburring effect is achieved, which greatly improves work efficiency.

[0013] As a further description of the above technical solution: a plurality of placement grooves are provided on the surface of the fixing seat, and a fixing mechanism is provided inside the plurality of placement grooves, and the fixing mechanism includes a plurality of springs arranged inside the placement grooves, and an arc-shaped plate is provided on one side of the plurality of springs, and a handle is provided on the top of the arc-shaped plate, and a plurality of fixing frames are provided on the top of the fixing seat, and a sliding bar is slidably connected to the interior of the plurality of fixing frames, and a plurality of connecting bars are provided on one side of the sliding bar, and a fixed arc-shaped plate is provided on one side of the plurality of connecting bars, and a fixing block is provided on one side of the fixing frame, and a threaded groove is provided on the surface of the fixing block, and a threaded column is threadedly connected to the interior of the threaded groove.

[0014] By adopting the above technical solution: in order to facilitate the fixation of the workpiece and achieve accurate loading and positioning, the operation difficulty is reduced and the production efficiency is improved.

[0015] The technical effects and advantages of this utility model are:

[0016] 1. By setting up a cleaning mechanism, compared with the existing technology, the motor is used to drive the rotating shaft to rotate, so that the rotating shaft drives the large sprocket and the first chain to move, and at the same time the first chain drives the small sprocket and the rotating rod to rotate, the rotating rod drives the small transmission sprocket to rotate, the small transmission sprocket drives the second chain to move and the large transmission sprocket to rotate, and the large transmission sprocket drives the rotating column to rotate, thereby making the rotating shaft, rotating rod and rotating column rotate at the same time, so that the cleaning roller rotates, and the burrs on the surface of the universal shaft are quickly removed. In addition, multiple universal shafts can be processed at the same time, thereby improving the deburring efficiency;

[0017] 2. By setting up a fixing mechanism, compared with the existing technology, the handle is pulled to the side away from the arc plate, thereby driving the arc plate to move, and then squeezing the spring to deform, and then the universal joint body is inserted into the inside of the placement groove, and then the handle is released, so that its spring resets and drives the arc plate to initially clamp and fix the universal joint body, and then rotates to drive it to move in the threaded groove opened on the surface of the threaded column, and then drives the sliding bar and the connecting bar to move, and the connecting bar drives the fixed arc plate to move, thereby fixing the universal joint body and improving the overall stability. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0019] Figure 2 It is a schematic diagram of the overall front cross-sectional structure of the present invention.

[0020] Figure 3 It is a schematic diagram of the overall rear-view three-dimensional cross-sectional structure of the utility model.

[0021] Figure 4 This is a schematic structural diagram of the cleaning mechanism of the present utility model.

[0022] Figure 5 This is a schematic diagram of the fixing mechanism structure of the present utility model.

[0023] Figure 6 This is a schematic diagram of the top view of the fixing mechanism of the present invention.

[0024] The accompanying drawings are marked as follows: 1. working frame; 2. fixing box; 3. motor; 4. rotating shaft; 5. large sprocket; 6. first chain; 7. small sprocket; 8. rotating rod; 9. small transmission sprocket; 10. second chain; 11. large transmission sprocket; 12. rotating column; 13. cleaning roller; 14. connecting box; 15. electric telescopic rod; 16. movable plate; 17. fixing seat; 18. placement groove; 19. spring; 20. curved plate; 21. fixing frame; 22. sliding bar; 23. connecting bar; 24. fixed curved plate; 25. fixing block; 26. threaded column. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0026] The embodiments of this application disclose Figure 1-6 The deburring device for producing a universal joint shaft shown in the figure comprises a working frame 1, the cross section of the working frame 1 is set to be U-shaped, a fixing box 2 is set inside the working frame 1, and a cleaning mechanism is set on one side of the fixing box 2;

[0027] The cleaning mechanism includes a motor 3 arranged inside the fixed box 2, the output end of the motor 3 is coaxially connected to the rotating shaft 4, a large sprocket 5 is sleeved on the rotating shaft 4, the large sprocket 5 is meshed with a first chain 6, a small sprocket 7 is meshed on one side of the first chain 6, a rotating rod 8 is provided on one side of the small sprocket 7, a small transmission sprocket 9 is sleeved on the rotating rod 8, a second chain 10 is meshed on the small transmission sprocket 9, a large transmission sprocket 11 is meshed on one side of the second chain 10, a rotating column 12 is provided on one side of the large transmission sprocket 11, a cleaning roller 13 is sleeved on the rotating shaft 4, the rotating rod 8 and the rotating column 12, the rotating shaft 4 is started to drive the rotating shaft 4 to rotate, and the rotating shaft 4 It drives the large sprocket 5 to rotate, and the large sprocket 5 drives the first chain 6 to move. At the same time, the first chain 6 drives the small sprocket 7 to rotate, and the small sprocket 7 drives the rotating rod 8 to rotate. The rotating rod 8 drives the small transmission sprocket 9 to rotate, and the small transmission sprocket 9 drives the second chain 10 to move. At the same time, the second chain 10 drives the large transmission sprocket 11 to rotate, and the large transmission sprocket 11 drives the rotating column 12 to rotate, thereby rotating the rotating shaft 4, the rotating rod 8 and the rotating column 12, so that the cleaning roller 13 set on the rotating shaft 4, the rotating rod 8 and the rotating column 12 also rotates, thereby rubbing with the universal shaft body to remove burrs on the surface of the universal shaft body.

[0028] Reference Figure 2-4 As shown, the small sprocket 7 is arranged on one side of the cleaning roller 13, and the small transmission sprocket 9 is arranged on the other side of the cleaning roller 13, one end of the rotating rod 8 is rotatably connected to the inner wall of the fixed box 2, and a connecting box 14 is provided on one side of the working frame 1. The rotating shaft 4, the rotating rod 8 and one end of the rotating column 12 all pass through one side of the connecting box 14 and are rotatably connected to the inner wall of the connecting box 14. An electric telescopic rod 15 is provided on the top of the working frame 1, and a movable plate 16 is provided on the top of the electric telescopic rod 15. A slide groove is provided on the surface of the movable plate 16, and a slider is slidably connected to the inside of the slide groove. A fixed seat 17 is provided on the top of the slider. At the same time, the electric telescopic rod 15 is started to drive the movable plate 16 to move up and down, thereby increasing the contact area, further improving the deburring effect, and improving the deburring efficiency.

[0029] Reference Figure 5-6 As shown, the surface of the fixing seat 17 is provided with a plurality of placement grooves 18, and the interior of the plurality of placement grooves 18 is provided with a fixing mechanism, and the fixing mechanism includes a plurality of springs 19 arranged inside the placement grooves 18, and a curved plate 20 is provided on one side of the plurality of springs 19, and a handle is provided on the top of the curved plate 20. A plurality of fixing frames 21 are provided on the top of the fixing seat 17, and a slide bar 22 is slidably connected to the interior of the plurality of fixing frames 21, and a plurality of connecting bars 23 are provided on one side of the slide bar 22, and a fixed curved plate 24 is provided on one side of the plurality of connecting bars 23, and a fixing block 25 is provided on one side of the fixing frame 21, and a threaded groove is provided on the surface of the fixing block 25, and a threaded column 26 is connected to the internal thread of the threaded groove. When the fixing seat 17 is pulled outward, The slider is driven to move in the slide groove, thereby pulling out the fixed seat 17, and then the handle is pulled to the side away from the curved plate 20, thereby driving the curved plate 20 to move, thereby squeezing the spring 19 to deform, and then the universal shaft body is inserted into the inside of the placement groove 18, and then the handle is released, so that its spring resets and drives the curved plate 20 to initially clamp and fix the universal shaft body, and then rotate 26 to drive 26 to move in the threaded groove opened on the surface of the threaded column 25, thereby driving the slide bar 22 and the connecting bar 23 to move, and the connecting bar 23 drives the fixed curved plate 24 to move, thereby fixing the universal shaft body and thus stabilizing it, and then the fixed seat 17 is pushed into the interior of the working frame 1 for deburring.

[0030] Working principle of this utility model:

[0031] The present invention is a deburring device for producing universal joints. When the device is in use, the fixing seat 17 is first pulled outward to drive the slider to move in the slide groove, thereby pulling the fixing seat 17 out, and then the handle is pulled to the side away from the arc plate 20, thereby driving the arc plate 20 to move, thereby squeezing the spring 19 to deform, and then the universal joint body is inserted into the interior of the placement groove 18, and then the handle is released, thereby causing its spring to return and drive the arc plate 20 to initially clamp and fix the universal joint body, and then the rotation 26 drives 26 to move in the threaded groove opened on the surface of the threaded column 25, thereby driving the slide bar 22 and the connecting bar 23 to move, and the connecting bar 23 drives the fixed arc plate 24 to move, thereby fixing the universal joint body and thus stabilizing it, and then the fixing seat 17 is pushed into the interior of the working frame 1, and then deburring is performed;

[0032] Then the motor 3 is started to drive the rotating shaft 4 to rotate, the rotating shaft 4 drives the large sprocket 5 to rotate, the large sprocket 5 drives the first chain 6 to move, and the first chain 6 drives the small sprocket 7 to rotate, the small sprocket 7 drives the rotating rod 8 to rotate, the rotating rod 8 drives the small transmission sprocket 9 to rotate, the small transmission sprocket 9 drives the second chain 10 to move, and the second chain 10 drives the large transmission sprocket 11 to rotate, and the large transmission sprocket 11 drives the rotating column 12 to rotate, thereby making the rotating shaft 4, the rotating rod 8 and the rotating column 12 all rotate, so that the cleaning roller 13 set on the rotating shaft 4, the rotating rod 8 and the rotating column 12 also rotates, thereby rubbing with the universal shaft body to remove burrs on the surface of the universal shaft body, and at the same time starting the electric telescopic rod 15 to drive the movable plate 16 to move up and down, thereby increasing the contact area, further improving the deburring effect, and improving the deburring efficiency;

[0033] It is worth noting that when the large sprocket 5, the first chain 6 and the small sprocket 7 work together, the tensioning mechanism they are equipped with ensures the tension between the large sprocket 5, the small sprocket 7 and the first chain 6, so that slipping and falling off will not occur. At the same time, when the small transmission sprocket 9, the second chain 10 and the large transmission sprocket 11 work together, the tensioning mechanism they are equipped with ensures the tension between the small transmission sprocket 9, the second chain 10 and the large transmission sprocket 11, so that slipping and falling off will not occur.

[0034] The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.

Claims

1. A deburring device for producing a universal joint shaft, comprising a working frame (1), characterized in that: The cross section of the working frame (1) is arranged in a U shape, a fixing box (2) is arranged inside the working frame (1), and a cleaning mechanism is arranged on one side of the fixing box (2); The cleaning mechanism comprises a motor (3) arranged inside a fixed box (2); an output end of the motor (3) is coaxially connected to a rotating shaft (4); a large sprocket (5) is sleeved on the rotating shaft (4); a first chain (6) is meshed on the large sprocket (5); a small sprocket (7) is meshed on one side of the first chain (6); a rotating rod (8) is arranged on one side of the small sprocket (7); a small transmission sprocket (9) is sleeved on the rotating rod (8); a second chain (10) is meshed on the small transmission sprocket (9); a large transmission sprocket (11) is meshed on one side of the second chain (10); a rotating column (12) is arranged on one side of the large transmission sprocket (11); and a cleaning roller (13) is sleeved on the rotating shaft (4), the rotating rod (8) and the rotating column (12).

2. The deburring equipment for universal joint production according to claim 1, characterized in that: The small sprocket (7) is arranged on one side of the cleaning roller (13), and the small transmission sprocket (9) is arranged on the other side of the cleaning roller (13). One end of the rotating rod (8) is rotatably connected to the inner wall of the fixed box (2).

3. The deburring equipment for universal joint production according to claim 1, characterized in that: A connection box (14) is provided on one side of the working frame (1); one end of the rotating shaft (4), the rotating rod (8) and the rotating column (12) all pass through one side of the connection box (14) and are rotatably connected to the inner wall of the connection box (14).

4. The deburring equipment for universal joint production according to claim 1, characterized in that: The top of the working frame (1) is provided with an electric telescopic rod (15), the top of the electric telescopic rod (15) is provided with a movable plate (16), the surface of the movable plate (16) is provided with a slide groove, the interior of the slide groove is slidably connected to a slider, and the top of the slider is provided with a fixed seat (17).

5. The deburring equipment for universal joint production according to claim 4, characterized in that: The surface of the fixing seat (17) is provided with a plurality of placement grooves (18), and a fixing mechanism is provided inside the plurality of placement grooves (18). The fixing mechanism includes a plurality of springs (19) provided inside the placement grooves (18), and an arc-shaped plate (20) is provided on one side of the plurality of springs (19), and a handle is provided on the top of the arc-shaped plate (20).

6. The deburring equipment for universal joint production according to claim 4, characterized in that: A plurality of fixing frames (21) are provided on the top of the fixing seat (17), a plurality of the fixing frames (21) are slidably connected to a slide bar (22) inside, a plurality of connecting bars (23) are provided on one side of the slide bar (22), and a fixed arc plate (24) is provided on one side of the plurality of connecting bars (23).

7. The deburring equipment for universal joint production according to claim 6, characterized in that: A fixing block (25) is provided on one side of the fixing frame (21), a thread groove is provided on the surface of the fixing block (25), and a thread column (26) is connected to the inner thread of the thread groove.

Citation Information

Patent Citations

  • Universal joint transmission shaft raw material processing and deburring device

    CN219767845U