Heat dissipation mechanism and robot
The robot's internal heat dissipation efficiency is improved through dynamically adjusted cooling fans and support components. Combined with an automated inspection system, the problems of component overheating and untimely decision-making are solved, achieving efficient heat dissipation and intelligent decision-making.
Patent Information
- Application Number
- CN202422536800.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-21
- Publication Date
- 2025-09-26
- Estimated Expiration
- 2034-10-21
AI Technical Summary
The robot's internal electronic components have poor heat dissipation, causing component temperatures to rise, affecting performance and lifespan, and preventing on-duty personnel from responding quickly to emergencies in power station operations.
A heat dissipation mechanism including a first heat dissipation fan, a slide rail, a motor, a second heat dissipation fan and a support assembly was designed. The heat dissipation efficiency was improved by dynamically adjusting the fan position, and automated inspection and decision support were realized by combining cameras, radars and display screens.
It improves the heat dissipation efficiency inside the robot, reduces the risk of component overheating, enables rapid response and accurate decision-making on power station operations, and reduces the workload of on-duty personnel.
Smart Images

Figure CN223383508U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of inspection robots, in particular to a heat dissipation mechanism and a robot. Background Art
[0002] Power plant operations generate a vast amount of data, including unit operating status, power generation, and water levels. This data requires rapid processing and analysis, making it difficult for on-duty personnel to respond promptly. Power plants require 24 / 7 monitoring to ensure the proper functioning of all equipment and systems. Manual monitoring is impossible, making it difficult to identify and respond to problems promptly. On-duty personnel must make quick and accurate decisions in complex situations, but this is difficult to achieve without the data analysis support of intelligent systems.
[0003] Robots integrate numerous electronic components, such as processors, motor drivers, and sensors. These components generate significant heat when operating at high speeds. If this heat cannot be dissipated promptly, it can cause component temperatures to rise, impacting performance and lifespan, and even leading to malfunctions or safety incidents. Existing cooling fans for robot components are fixed in one location, resulting in limited heat dissipation. Utility Model Content
[0004] The purpose of this section is to summarize some aspects of the embodiments of the present invention and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and in the abstract and title of the utility model to avoid obscuring the purpose of this section, the abstract and the title of the utility model, and such simplifications or omissions shall not be used to limit the scope of the present invention.
[0005] In view of the above-mentioned problem or the problem in the prior art that a large number of electronic components inside the robot have poor heat dissipation effect, the present utility model is proposed.
[0006] Therefore, the purpose of the present invention is to provide a heat dissipation mechanism. To solve the above technical problems, the present invention provides the following technical solutions: a heat dissipation assembly comprising a first heat dissipation fan, a slide rail, a motor, and a second heat dissipation fan, wherein the first heat dissipation fan is slidably engaged with the slide rail, the motor is fixedly mounted on one side of the slide rail, and the second heat dissipation fan is fixedly mounted on the inner wall of the housing; a support assembly comprising a support frame, a chassis, and a steering wheel, wherein the support frame is fixedly mounted on both sides of the heat dissipation assembly, the chassis is fixedly mounted on one side of the heat dissipation assembly, and the steering wheel is fixedly mounted on one side of the chassis.
[0007] As a preferred solution of the heat dissipation mechanism of the present invention, the heat dissipation assembly further includes a third heat dissipation fan, and the third heat dissipation fan is fixedly arranged on both sides of the chassis.
[0008] As a preferred solution of the heat dissipation mechanism of the present invention, the first heat dissipation fan is slidably engaged with the slide rail via a connecting block.
[0009] As a preferred solution of the heat dissipation mechanism of the present invention, the heat dissipation component and the support component are both arranged in the cover.
[0010] As a preferred solution of the heat dissipation mechanism of the present invention, the steering wheel includes an auxiliary wheel and a universal wheel, and the universal wheel is fixedly arranged in the middle of the auxiliary wheel.
[0011] As a preferred solution of the heat dissipation mechanism of the present invention, the motor is a screw-nut motor.
[0012] The beneficial effects of the heat dissipation mechanism of the present invention are as follows: the present invention can dissipate heat more effectively in high-temperature areas through the use of heat dissipation components, thereby improving the overall heat dissipation efficiency.
[0013] In actual use, there is still a problem that the on-duty personnel alone cannot make quick and accurate decisions on various emergencies in power plant operations.
[0014] In order to solve the above technical problems, the utility model also provides the following technical solutions: a robot includes the heat dissipation mechanism, as well as a main unit, which is fixedly arranged inside the cover; a display screen, which is fixedly arranged on one side of the heat dissipation component; a camera, which is fixedly arranged on the upper part of the display screen; and a radar, which is fixedly arranged on one side of the chassis.
[0015] As a preferred solution of the robot of the present invention, the radar includes an obstacle avoidance radar and a ranging radar, the obstacle avoidance radar is fixedly arranged at the lower end of the display screen, and the ranging radar is fixedly arranged on one side of the chassis.
[0016] As a preferred solution of the robot of the present invention, the host and the display screen are electrically connected.
[0017] As a preferred solution of the robot of the present invention, the camera includes an infrared camera and a thermal imaging camera.
[0018] The beneficial effects of the robot of the utility model include reducing the workload of on-duty personnel through automated and intelligent operations, and improving work efficiency and accuracy. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without inventive work. Among them:
[0020] Figure 1 It is an overall schematic diagram of the heat dissipation mechanism.
[0021] Figure 2 A schematic diagram of the heat dissipation mechanism from another angle.
[0022] Figure 3 Schematic diagram of steering wheel distribution.
[0023] Figure 4 This is the overall schematic diagram of the robot. DETAILED DESCRIPTION
[0024] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below with reference to the accompanying drawings.
[0025] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0026] Secondly, the term "one embodiment" or "embodiment" herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in various places throughout this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.
[0027] Example 1
[0028] Reference Figures 1 to 3 , which is the first embodiment of the present utility model, provides a heat dissipation mechanism that can dynamically adjust the heat dissipation fan to improve the heat dissipation efficiency. It includes a heat dissipation component 100 and a support component 200.
[0029] Specifically, the heat dissipation assembly 100 includes a first heat dissipation fan 101, a slide rail 102, a motor 103, and a second heat dissipation fan 104. The first heat dissipation fan 101 slides with the slide rail 102, the motor 103 is fixedly arranged on one side of the slide rail 102, and the second heat dissipation fan 104 is fixedly arranged on the inner wall of the cover 204; the support assembly 200 includes a support frame 201, a chassis 202, and a steering wheel 203. The support frame 201 is fixedly arranged on both sides of the heat dissipation assembly 100, the chassis 202 is fixedly arranged on one side of the heat dissipation assembly 100, and the steering wheel 203 is fixedly arranged on one side of the chassis 202.
[0030] The heat dissipation assembly 100 and the support assembly 200 are both disposed in a cover 204 to protect the heat dissipation assembly 100 and the support assembly 200 and prevent dust from falling and affecting the operation of electronic components.
[0031] Furthermore, the heat dissipation assembly 100 also includes a third cooling fan 105, which is fixedly arranged on both sides of the chassis 202. Two third cooling fans 105 are provided and are symmetrically arranged on both sides of the bottom of the cover 204. An ordinary motor is provided on one side of the third cooling fan 105. When the ordinary motor is driven, the central shaft of the third cooling fan 105 will be driven to move, thereby driving the entire blade to rotate, thereby dissipating heat for electronic components near the third cooling fan 105, thereby improving the heat dissipation efficiency.
[0032] Among them, the first cooling fan 101 slides with the slide rail 102 through the connecting block 101a. When the motor is driven, the connecting block 101a will move up and down on the slide rail 102, and the first cooling fan 101 fixedly connected to it will also move up and down accordingly. In this way, the position of the first cooling fan 101 can be dynamically adjusted according to the cooling needs of different electronic devices to achieve the best cooling effect, making the cooling more balanced and efficient.
[0033] Preferably, the motor 103 is a screw-nut motor. The screw-nut motor drive mode usually has high precision and stability, which can ensure the accuracy and stability of the first cooling fan 101 during movement and reduce the impact of mechanical vibration or impact on other internal components of the robot.
[0034] The steering wheels 203 include auxiliary wheels 203a and universal wheels 203b. There are four auxiliary wheels 203a, located at the four corners of the bottom side of the chassis 202. There are two universal wheels 203b, fixed between the two auxiliary wheels 203a on the same side. When the robot is in operation, the internal controller drives the steering wheels 203 to roll and turn to reach the target position.
[0035] During use, the first cooling fan 101 is slidably mounted on the slide rail 102 and driven up and down along the slide rail 102 by the motor 103. This allows the first cooling fan 101 to move up and down within the housing 204. By driving the first cooling fan 101 up and down along the slide rail 102 with the motor 103, the first cooling fan 101 can more flexibly move closer to or further away from the robot's internal heat sources. This dynamic adjustment capability allows the heat dissipation components to more effectively dissipate heat in high-temperature areas, thereby improving overall heat dissipation efficiency. The up and down movement of the first cooling fan 101 also means it can cover a wider area, ensuring that all key components within the robot are properly cooled and preventing performance degradation or damage caused by localized overheating. The first cooling fan 101 works in conjunction with the third cooling fan 105 to more effectively disperse and dissipate heat generated within the robot. Distributing the third cooling fan 105 on both sides of the robot, especially under high load or long-term operation, helps create a more balanced heat dissipation layout. This layout reduces heat accumulation within the robot, improves heat transfer efficiency, and ensures that all areas within the robot receive good heat dissipation.
[0036] In summary, the sliding installation of the first cooling fan 101 and the coordinated use of the first cooling fan 101 and the third cooling fan 105 improve the overall cooling efficiency.
[0037] Example 2
[0038] Reference Figure 2 and Figure 4 , which is the second embodiment of the present utility model. Different from the previous embodiment, this embodiment provides a robot that solves the problem that only on-duty personnel cannot make quick and accurate decisions on various emergencies in power station operations. It includes a host 300, a display screen 400, a camera 500 and a radar 600.
[0039] Specifically, the host 300 is fixedly arranged inside the cover 204 , the display screen 400 is fixedly arranged on one side of the heat dissipation assembly 100 , the camera 500 is fixedly arranged on the upper part of the display screen 400 , and the radar 600 is fixedly arranged on one side of the chassis 202 .
[0040] Furthermore, the host 300 and the display screen 400 are electrically connected, and the host 300 serves as a core control unit, responsible for processing the point information input by the user and storing text, pictures, and videos.
[0041] The display screen 400 is used to display the status and sensor data of the robot and is connected to the host 300 via an HDMI interface.
[0042] Camera 500 includes an infrared camera 501 and a thermal imaging camera 502, connected to host 300 via an HDMI interface. The infrared camera 501, a FLIRA310 model, monitors the temperature of key components within the inspection area, including electrical equipment, cables, and busbars. This non-contact temperature measurement promptly identifies and reports potential overheating risks. The infrared camera 501 transmits analog video signals via a BNC interface and digital signals via an AV interface. The thermal imaging camera 502, a FLIR E4 or DJI Zenmuse XT model, detects heat and converts it into images, transferring data via a USB 2.0 interface.
[0043] Radar 600 includes an obstacle avoidance radar 601 and a ranging radar 602. Obstacle avoidance radar 601 uses the LE-50821F / FA and connects to host 300 via a UART interface to transmit digital signals. Ranging radar 602 uses the TF02-Pro-W model and connects to host 300 via a CAN bus to transmit digital or analog signals.
[0044] During operation, the robot, driven by a motor, continuously maneuvers within the power station using steering wheels 203 to assist on-duty personnel. During automated inspections, the ranging radar 602 measures the distance between the robot and pre-set target points to help the robot determine its position. Combined with data from the obstacle avoidance radar 601, this helps the robot plan an optimal route. The obstacle avoidance radar 601 detects obstacles in the surrounding environment by emitting high-frequency electromagnetic waves and receiving their reflected signals, ensuring the robot can automatically avoid them and replan its route. During this process, when the infrared camera 501 detects that the temperature in a certain area exceeds a preset safety threshold, an alarm is immediately triggered. This alarm signal is not only emitted locally by the robot but is also sent to the administrator's mobile app via wireless network, ensuring that the administrator receives immediate notification and responds. The thermal imaging camera 502 uses thermal images of people in the inspection area and, using AI algorithms, determines whether they are wearing helmets. Those not wearing helmets are immediately marked by the camera and a reminder is issued through the robot's built-in voice system, prompting them to wear helmets.
[0045] In summary, through the coordinated use of various electronic devices, work efficiency and accuracy are improved, and automation and intelligence are achieved.
[0046] It is important to note that the construction and arrangement of the present application shown in a number of different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, it should be readily understood by those who refer to this disclosure that many modifications are possible (e.g., the size, scale, structure, shape and proportion of various elements, and parameter values (e.g., temperature, pressure, etc.), mounting arrangements, use of materials, colors, directional changes, etc.) without departing substantially from the novel teachings and advantages of the subject matter described in this application. For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of the element may be inverted or otherwise changed, and the nature or number or position of the discrete elements may be altered or changed. Therefore, all such modifications are intended to be included within the scope of the present invention. The order or sequence of any process or method steps may be changed or reordered according to alternative embodiments. In the claims, any "means plus function" clause is intended to cover the structure of performing the function described herein, and is not only structurally equivalent but also an equivalent structure. Without departing from the scope of the present invention, other substitutions, modifications, changes and omissions may be made in the design, operating conditions and arrangement of the exemplary embodiments. Therefore, the present invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.
[0047] Additionally, in order to provide a concise description of example embodiments, all features of an actual embodiment (ie, those features that are not relevant to the best mode presently contemplated for carrying out the invention or those that are not relevant to implementing the invention) may not be described.
[0048] It will be appreciated that in the development of any actual embodiment, as in any engineering or design project, numerous implementation-specific decisions may be made. Such a development effort may be complex and time-consuming, but will, for those of ordinary skill having the benefit of this disclosure, be a routine undertaking of design, fabrication, and production without undue experimentation.
[0049] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, and all of these should be included in the scope of the claims of the present invention.
Claims
1. A heat dissipation mechanism, characterized in that: include, A heat dissipation assembly (100) comprises a first heat dissipation fan (101), a slide rail (102), a motor (103), and a second heat dissipation fan (104); the first heat dissipation fan (101) is slidably engaged with the slide rail (102); the motor (103) is fixedly arranged on one side of the slide rail (102); and the second heat dissipation fan (104) is fixedly arranged on the inner wall of a housing (204); The support assembly (200) comprises a support frame (201), a chassis (202), and a steering wheel (203); the support frame (201) is fixedly arranged on both sides of the heat dissipation assembly (100); the chassis (202) is fixedly arranged on one side of the heat dissipation assembly (100); and the steering wheel (203) is fixedly arranged on one side of the chassis (202).
2. The heat dissipation mechanism according to claim 1, wherein: The heat dissipation assembly (100) further comprises a third heat dissipation fan (105), and the third heat dissipation fan (105) is fixedly arranged on both sides of the chassis (202).
3. The heat dissipation mechanism according to claim 1 or 2, wherein: The first cooling fan (101) is slidably engaged with the slide rail (102) via a connecting block (101a).
4. The heat dissipation mechanism according to claim 3, wherein: The heat dissipation assembly (100) and the support assembly (200) are both disposed in the housing (204).
5. The heat dissipation mechanism according to claim 4, wherein: The steering wheel (203) comprises an auxiliary wheel (203a) and a universal wheel (203b), and the universal wheel (203b) is fixedly arranged in the middle of the auxiliary wheel (203a).
6. The heat dissipation mechanism according to claim 4 or 5, characterized in that: The motor (103) is a screw-nut motor.
7. A robot, characterized in that: The heat dissipation mechanism comprises any one of claims 1 to 6, and A host (300), the host (300) being fixedly disposed inside the housing (204); A display screen (400), the display screen (400) being fixedly disposed on one side of the heat dissipation component (100); A camera (500), the camera (500) being fixedly arranged on the upper portion of the display screen (400); A radar (600) is fixedly arranged on one side of the chassis (202).
8. The robot according to claim 7, wherein: The radar (600) includes an obstacle avoidance radar (601) and a ranging radar (602), wherein the obstacle avoidance radar (601) is fixedly arranged at the lower end of the display screen (400), and the ranging radar (602) is fixedly arranged on one side of the chassis (202).
9. The robot according to claim 8, wherein: The host (300) and the display screen (400) are electrically connected.
10. The robot according to claim 8 or 9, characterized in that: The camera (500) includes an infrared camera (501) and a thermal imaging camera (502).