Riser cutting device for electrically-fused bricks
By designing a riser cutting device for fused bricks, water recycling is achieved, solving the problem of spray water being directly discharged into the sewer, reducing production costs and improving the stability and efficiency of the cutting process.
Patent Information
- Application Number
- CN202422079498.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-27
- Publication Date
- 2025-09-26
- Estimated Expiration
- 2034-08-27
AI Technical Summary
When using a cutting machine to cut the riser of fused bricks, the sprayed water is directly discharged into the sewer, causing waste of resources and increasing production costs.
A riser cutting device for fused bricks was designed, which included a recovery tank, a filter frame, a water pump and a clamping assembly. The spray water was collected by the recovery tank, filtered by the water pump and then returned to the water tank. The fused bricks were fixed with the clamping assembly to avoid movement and realize water recycling.
It effectively saves water resources, reduces production costs, and improves the stability and efficiency of the cutting process.
Smart Images
Figure CN223383680U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of cutting devices, in particular to a riser cutting device for fused bricks. Background Art
[0002] The fused bricks are formed by pouring molten liquid into sand molds, which form solid bricks after cooling. In order to ensure the shrinkage of the fused bricks during the cooling process, it is necessary to cast an additional riser on the top of the fused bricks. During the cooling process, the molten liquid at the riser flows into the sand mold to achieve shrinkage compensation. After the fused bricks are formed, the residue at the riser needs to be cut off.
[0003] Riser cutting devices are mainly used in the casting process to specifically remove risers from castings. This device can accurately cut risers to ensure that the size and surface quality of the castings meet the requirements. Common riser cutting equipment includes cutting machines and band saws, which can be operated mechanically or automatically. Effective riser cutting not only improves the performance of castings, but also reduces subsequent processing steps and improves production efficiency.
[0004] When using a cutting machine for cutting, it is necessary to spray water on the saw blade to cool it down and reduce dust. However, during work, the water will be directly discharged into the sewer after being sprayed out, thus causing waste of resources and increasing production costs. Therefore, a riser cutting device for electric fused bricks is proposed to solve the above problems. Utility Model Content
[0005] In order to make up for the above deficiencies, the present invention provides a riser cutting device for fused bricks, which aims to improve the problem that the water after use is directly discharged into the sewer, thereby causing waste of resources and increasing production costs.
[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical solutions: a riser cutting device for electric fused bricks, comprising a table, a cutting machine is fixedly connected to the outer side of the front of the table, a recovery trough is fixedly connected to the front side of the table, a processing frame is fixedly connected to the right side of the recovery trough, a filter frame is slidably connected to the inside of the processing frame, a fixed block is fixedly connected to the front side of the filter frame, a shell is fixedly connected to the inner wall of the shell, a pull rod is slidably connected to the inner wall of the ring, a baffle is fixedly connected to the middle of the pull rod, a spring is fixedly connected to the rear side of the baffle, and the left and right sides of the baffle are fixedly connected. They are all rotatably connected to a connecting rod, the outer side of the connecting rod is rotatably connected to an insertion rod, the inner wall of the insertion rod is slidably connected to a sliding rod, the inner side of the sliding rod is fixedly connected to the outer side of the ring, the right side of the processing frame is fixedly connected to a return pipe, the rear side of the return pipe is fixedly connected to a water tank, the front side of the water tank is fixedly connected to a water pipe, the left end of the water pipe is fixedly connected to a water spray pipe, the rear side of the water spray pipe is fixedly connected to the front side of the cutting machine, the outside of the water pipe and the return pipe are both fixedly connected to a water pump, and a clamping assembly is installed inside the table, and the clamping assembly is used to fix the fused bricks during cutting to prevent them from moving around.
[0007] As a further description of the above technical solution:
[0008] The clamping assembly includes a rotating plate and two cylinders. The top of the rotating plate is rotatably connected to the top wall of the table. The left and right sides of the rotating plate are rotatably connected to push rods. The outer sides of the push rods are rotatably connected to a splint. The left side of the cylinder is fixedly connected to the inner wall of the table. The output ends of the two cylinders are fixedly connected to the inner side of the bottom of the splint.
[0009] As a further description of the above technical solution:
[0010] The outer side of the shell is slidably connected to the inner side of the fixing block, and the rear end of the spring is fixedly connected to the inner wall of the shell.
[0011] As a further description of the above technical solution:
[0012] The interior of the spring is sleeved on the exterior of the pull rod, and the exterior of the pull rod is slidably connected to the interior of the rear side of the shell.
[0013] As a further description of the above technical solution:
[0014] The outer portion of the insertion rod passes through the outer portion of the shell and is inserted into the inner portion of the fixing block.
[0015] As a further description of the above technical solution:
[0016] The front side of the baffle is in contact with the rear side of the collar, and the outer portion of the baffle is slidably connected to the inner portion of the housing.
[0017] As a further description of the above technical solution:
[0018] The rear side of the fixing block is in contact with the front side of the processing frame, and the outer portion of the sliding rod is sleeved inside the outer shell.
[0019] As a further description of the above technical solution:
[0020] The bottom of the clamping plate is slidably connected to the top of the table.
[0021] The utility model has the following beneficial effects:
[0022] 1. In the utility model, the water sprayed from the water spray pipe is collected by the recovery tank, and the water pump on the return pipe is started to suck the water into the filter frame for filtration and then sent back to the water tank. After the work is completed, the pull rod is pulled under the limit of the ring, driving the baffle to compress the spring, and at the same time driving the connecting rod to pull the plug rod, and under the limit of the sliding rod, the plug rod is unlocked from the fixed block, realizing the rapid disassembly and assembly of the filter frame, and conveniently cleaning the impurities inside the filter frame.
[0023] 2. In the utility model, by controlling the shortening of the cylinder, the right side of the splint is driven to move inward. At the same time, under the action of the push rod and the rotating plate, the splint on the other side is driven to move synchronously, thereby fixing the electric fused brick and avoiding the electric fused brick from moving around during cutting and causing crooked cutting. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 This is a three-dimensional schematic diagram of a riser cutting device for fused bricks proposed in the present invention;
[0025] Figure 2 This is a structural schematic diagram of a filter frame of a riser cutting device for fused bricks proposed in the present invention;
[0026] Figure 3 This is a schematic structural diagram of an insert rod of a riser cutting device for fused bricks proposed in the present invention;
[0027] Figure 4 This is a structural schematic diagram of a rotating plate of a riser cutting device for fused bricks proposed in the present invention.
[0028] Legend:
[0029] 1. Table; 2. Cutting machine; 3. Recovery tank; 4. Processing frame; 5. Filter frame; 6. Fixed block; 7. Housing; 8. Ring; 9. Pull rod; 10. Baffle; 11. Spring; 12. Connecting rod; 13. Insert rod; 14. Sliding rod; 15. Return pipe; 16. Water tank; 17. Water pipe; 18. Spray pipe; 19. Water pump; 20. Turn plate; 21. Push rod; 22. Clamp; 23. Cylinder. DETAILED DESCRIPTION
[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0031] Reference Figure 1 - Figure 4 The utility model provides an embodiment of a riser cutting device for electric fused bricks, comprising a table top 1, a cutting machine 2 is fixedly connected to the outer front side of the table top 1, a recovery trough 3 is fixedly connected to the front side of the table top 1, a processing frame 4 is fixedly connected to the right side of the recovery trough 3, a filter frame 5 is slidably connected to the inside of the processing frame 4, a fixed block 6 is fixedly connected to the front side of the filter frame 5, a shell 7 is fixedly connected to the top of the processing frame 4, a collar 8 is fixedly connected to the inner wall of the shell 7, a pull rod 9 is slidably connected to the inner wall of the collar 8, a baffle 10 is fixedly connected to the middle of the pull rod 9, a spring 11 is fixedly connected to the rear side of the baffle 10, a connecting rod 12 is rotatably connected to the left and right sides of the baffle 10, a plug rod 13 is rotatably connected to the outer side of the connecting rod 12, a sliding rod 14 is slidably connected to the inner wall of the plug rod 13, and the inner side of the sliding rod 14 is fixedly connected to the outer side of the collar 8, a return pipe 15 is fixedly connected to the right side of the processing frame 4, and a return pipe 15 is fixedly connected to the rear side of the return pipe It is connected to a water tank 16, and a water pipe 17 is fixedly connected to the front side of the water tank 16. The left end of the water pipe 17 is fixedly connected to a water spray pipe 18, and the rear side of the water spray pipe 18 is fixedly connected to the front side of the cutting machine 2. The water pipe 17 and the return pipe 15 are fixedly connected to a water pump 19 on the outside. A clamping assembly is installed inside the table 1, and the clamping assembly is used to fix the fused brick during cutting to prevent it from moving. The outside of the outer shell 7 is slidably connected to the inside of the fixed block 6, and the rear end of the spring 11 is fixedly connected to the inner wall of the outer shell 7. The inside of the spring 11 is sleeved on the outside of the pull rod 9, and the outside of the pull rod 9 is slidably connected to the inside of the rear side of the outer shell 7. The outside of the insertion rod 13 passes through the outside of the outer shell 7 and is inserted into the inside of the fixed block 6. The front side of the baffle 10 and the rear side of the ring 8 are abutted, the outside of the baffle 10 is slidably connected to the inside of the outer shell 7, and the rear side of the fixed block 6 and the front side of the processing frame 4 are abutted. The outside of the slide rod 14 is sleeved inside the outer shell 7.
[0032] Specifically, the table 1 is a platform for connecting the internal parts to support the fused bricks, the cutting machine 2 is a cutting device for cutting the risers of the fused bricks, the recovery tank 3 is used to collect the sprayed water, the processing frame 4 is used to protect and connect the internal parts, the filter frame 5 is used to filter impurities in the water, the fixing block 6 is used to install and fix the filter frame 5 on the processing frame 4, the outer shell 7 is used to connect and protect the internal parts, the collar 8 is used to limit the moving direction of the pull rod 9 to ensure that the pull rod 9 can only move forward and backward and will not move around. The pull rod 9 is used to manually pull the baffle 10 to compress the spring 11, and the baffle 10 bears the pressure from the spring 1 1 and drives the pull rod 9 to move. The spring 11 is used to push the baffle 10 to reset the pull rod 9. The connecting rod 12 is used to drive the insertion rod 13 to move. The insertion rod 13 is used to install the filter frame 5 on the processing frame 4. The slide bar 14 is used to limit the movement direction of the insertion rod 13 to ensure that the insertion rod 13 can only move left and right and will not move around. The return pipe 15 is used to recycle the treated water into the water tank 16. The water tank 16 is a container for storing water. The water pipe 17 is used to transport water to the water spray pipe 18. The water spray pipe 18 is used to make the water hit the saw blade of the cutting machine 2. The water pump 19 is used to transport water.
[0033] Reference Figure 1 - Figure 4 The clamping assembly includes a rotating plate 20 and two cylinders 23. The top of the rotating plate 20 is rotatably connected to the inner top wall of the table 1. The left and right sides of the rotating plate 20 are rotatably connected to the push rods 21. The outer side of the push rods 21 is rotatably connected to the splint 22. The left side of the cylinder 23 is fixedly connected to the inner wall of the table 1. The output ends of the two cylinders 23 are fixedly connected to the inner side of the bottom of the splint 22, and the bottom of the splint 22 is slidably connected to the top of the table 1.
[0034] Specifically, the rotating plate 20 is used to synchronously drive the two push rods 21 to move, the push rods 21 are used to drive the splints 22 to move synchronously, and the cylinder 23 is used to drive the splint 22 on the right to move, and cooperate with the rotating plate 20 and the push rods 21 to make the splint 22 on the left move synchronously.
[0035] Working principle: When it is necessary to cut the riser of the fused brick, first put the fused brick on the table 1, then control the two cylinders 23 to shorten, and under the limit of the table 1, drive the right splint 22 to move inward, and drive the right push rod 21 to drive the turn plate 20 to deflect, then pull the left push rod 21 to drive the left splint 22 to move synchronously, clamp the fused brick firmly to avoid movement, and then control the cutting machine 2 and the water pump 19 to work at the same time, the water pump 19 on the water pipe 17 transports the water in the water tank 16 through the water pipe 17 to the water pipe 18, and then sprays it from the water pipe 18 to the saw blade of the cutting machine 2, then starts cutting, and collects the water through the recovery tank 3, and the water pump 19 on the return pipe 15 will pump the water on the recovery tank 3 The water is sucked into the processing frame 4 and filtered through the filter frame 5, and then sent back to the water tank 16 through the return pipe 15, which effectively saves water resources. When the work is completed, the filter frame 5 needs to be cleaned. The pull rod 9 is pulled under the limit of the ring 8 to make the baffle 10 compress the spring 11. At the same time, the connecting rod 12 pulls the plug 13 inward and retracts the plug 13 into the shell 7. At this time, the filter frame 5 is taken out, cleaned and put back into the processing frame 4, and then the pull rod 9 is released. At this time, the spring 11 will immediately push the baffle 10 to reset the pull rod 9. Under the limit of the slide rod 14, the connecting rod 12 pushes the plug 13 outward, pops out the plug 13 and plugs it into the fixed block 6 to fix it, and then it can be used normally.
[0036] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A riser cutting device for fused bricks, comprising a table (1), characterized in that: The front outer side of the table (1) is fixedly connected to a cutting machine (2), the front side of the table (1) is fixedly connected to a recovery trough (3), the right side of the recovery trough (3) is fixedly connected to a processing frame (4), the inside of the processing frame (4) is slidably connected to a filter frame (5), the front side of the filter frame (5) is fixedly connected to a fixed block (6), the top of the processing frame (4) is fixedly connected to a shell (7), the inner wall of the shell (7) is fixedly connected to a collar (8), the inner wall of the collar (8) is slidably connected to a pull rod (9), the middle part of the pull rod (9) is fixedly connected to a baffle (10), the rear side of the baffle (10) is fixedly connected to a spring (11), the left and right sides of the baffle (10) are both rotatably connected to connecting rods (12), the outer side of the connecting rod (12) is rotatably connected to An insert rod (13) is provided, wherein the inner wall of the insert rod (13) is slidably connected to a slide rod (14), the inner side of the slide rod (14) is fixedly connected to the outer side of the collar (8), the right side of the processing frame (4) is fixedly connected to a return pipe (15), the rear side of the return pipe (15) is fixedly connected to a water tank (16), the front side of the water tank (16) is fixedly connected to a water supply pipe (17), the left end of the water supply pipe (17) is fixedly connected to a water spray pipe (18), the rear side of the water spray pipe (18) is fixedly connected to the front side of the cutting machine (2), the outsides of the water supply pipe (17) and the return pipe (15) are fixedly connected to a water pump (19), and a clamping assembly is installed inside the table (1), and the clamping assembly is used to fix the electric fused bricks during cutting to prevent them from moving.
2. The riser cutting device for fused brick according to claim 1, characterized in that: The clamping assembly comprises a rotating plate (20) and two cylinders (23), the top of the rotating plate (20) is rotatably connected to the inner top wall of the table (1), the left and right sides of the rotating plate (20) are both rotatably connected to push rods (21), the outer side of the push rod (21) is rotatably connected to a clamping plate (22), the left side of the cylinder (23) is fixedly connected to the inner wall of the table (1), and the output ends of the two cylinders (23) are fixedly connected to the inner side of the bottom of the clamping plate (22).
3. The riser cutting device for fused brick according to claim 1, characterized in that: The outer side of the shell (7) is slidably connected to the inner side of the fixed block (6), and the rear end of the spring (11) is fixedly connected to the inner wall of the shell (7).
4. The riser cutting device for fused brick according to claim 1, characterized in that: The interior of the spring (11) is sleeved on the exterior of the pull rod (9), and the exterior of the pull rod (9) is slidably connected to the interior of the rear side of the housing (7).
5. The riser cutting device for fused brick according to claim 1, characterized in that: The outside of the insertion rod (13) passes through the outside of the housing (7) and is inserted into the inside of the fixing block (6).
6. The riser cutting device for fused brick according to claim 1, characterized in that: The front side of the baffle (10) is in contact with the rear side of the collar (8), and the outside of the baffle (10) is slidably connected to the inside of the housing (7).
7. The riser cutting device for fused brick according to claim 1, characterized in that: The rear side of the fixed block (6) is in contact with the front side of the processing frame (4), and the exterior of the sliding rod (14) is sleeved inside the housing (7).
8. The riser cutting device for fused brick according to claim 2, characterized in that: The bottom of the clamping plate (22) is slidably connected to the top of the table top (1).