Extruder for waterproof roll production
By introducing a movable plate and a rack and pinion structure into the extruder, the problem of difficult cleaning of the spiral plate is solved, convenient maintenance and improved uniformity of material mixing are achieved, and the efficiency and quality of waterproof membrane production are improved.
Patent Information
- Application Number
- CN202422527541.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-18
- Publication Date
- 2025-09-26
- Estimated Expiration
- 2034-10-18
AI Technical Summary
In the production of waterproof membranes, the spiral plates of existing extruders are difficult to clean and replace, resulting in inconvenience in operation.
A movable plate, connecting plate, cylinder, driving plate and mounting sleeve are designed. The lead screw is driven to rotate by motor No. 1, which drives the movable plate to move and exposes the spiral plate for easy cleaning. At the same time, the spiral plate is driven to rotate to mix the material by motor No. 2, and the driving gear is driven to engage with the driven gear by motor No. 3, which drives the die to rotate to stir the material.
The spiral plate can be cleaned and maintained conveniently, and the uniformity of material mixing and the quality of the extrudate are improved.
Smart Images

Figure CN223383724U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of plastic processing equipment, in particular to an extruder for producing waterproof coiled materials. Background Art
[0002] An extruder is a conveying device used to heat and melt materials, then mix the materials under the pressure and shear force generated by the rotation of the spiral plate and extrude them from a die. It is widely used in industries such as plastic products, food processing, and metal processing. There are various types of extruders, and different types of extruders are suitable for different processing needs.
[0003] When producing waterproof membranes, operators often use extruders to mix and transport different types of plastic particles. Although existing extruders have basic heating and mixing functions in actual use, the spiral plate is located inside the extruder, making it difficult for operators to clean and replace the screw inside the extruder. Therefore, improvements are needed. Utility Model Content
[0004] The utility model provides an extruder for producing waterproof coiled materials, which solves the problem of inconvenience in cleaning spiral plates in the related art.
[0005] The technical solution of the utility model is as follows: An extruder for producing waterproof membranes, comprising a base plate, wherein limit grooves are provided on the front and rear sides of the upper surface of the base plate, and the inner surfaces of the limit grooves are movably connected with a movable plate, and the number of the movable plates is two, and the outer surfaces of the two movable plates are fixedly connected with a connecting plate, the left side of the upper surface of the connecting plate is fixedly connected with a cylinder, the left side of the upper surface of the base plate is fixedly connected with a mounting plate, the upper surface of the base plate is fixedly connected with a fixed plate located on the left side of the movable plate, a No. 1 motor is fixedly installed on the lower side of the left surface of the mounting plate, the other end of the output shaft of the No. 1 motor is fixedly sleeved with a lead screw, the right end of the lead screw sequentially penetrates the mounting plate and the fixed plate and extends to the right side of the fixed plate, the outer surface of the fixed plate is threadedly sleeved with a driving plate, the inner surfaces of the front and rear sides of the driving plate are movably connected to the outer surface of the cylinder, the left surface of the mounting plate is fixedly connected with a limit rod located on the rear side of the lead screw, the right end of the limit rod sequentially penetrates the mounting plate, the driving plate and the fixed plate and extends to the right side of the fixed plate, and the outer surface of the limit rod is movably sleeved with the inner surface of the driving plate.
[0006] As an optimal technical solution of the present invention, the front end of the inner surface of the limiting groove is fixedly connected to a fixing rod, the rear end of the fixing rod passes through the movable plate and the bottom plate in sequence and extends to the rear side of the inner surface of the limiting groove, and the outer surface of the fixing rod and the inner surface of the movable plate are movably connected.
[0007] As an optimal technical solution of the present invention, the top ends of the two movable plates are fixedly connected with a mounting sleeve, the inner surface of the mounting sleeve is fixedly connected with an extrusion cylinder, the right side of the outer surface of the extrusion cylinder is fixedly connected with a heating plate located inside the mounting sleeve, and the outer surface of the heating plate and the inner surface of the mounting sleeve are fixedly connected.
[0008] As an optimal technical solution of the present invention, a discharge plate is fixedly connected to the left side of the upper surface of the mounting sleeve. There are two discharge plates, and the bottom ends of the two discharge plates pass through the mounting sleeve and the extrusion cylinder in sequence and extend to the inner surface of the extrusion cylinder.
[0009] As an optimal technical solution of the present invention, a No. 2 motor is fixedly installed on the inner surface of the top of the mounting plate, and the other end of the No. 2 motor output shaft is fixedly sleeved with a No. 2 circular shaft, and the right end of the No. 2 circular shaft passes through the mounting sleeve and the extrusion barrel in sequence and extends to the interior of the extrusion barrel.
[0010] As an optimal technical solution of the present invention, the inner surface of the extrusion cylinder is movably connected with a spiral plate, the inner surface of the spiral plate is fixedly connected to the outer surface of the second circular shaft, and the inner surface of the extrusion cylinder is movably connected with a die located on the right side of the spiral plate.
[0011] As a preferred technical solution of the present invention, a stirring rod is fixedly connected to the left side of the inner surface of the die, and a driven gear located on the right side of the extruder is fixedly sleeved on the outer surface of the die.
[0012] As a preferred technical solution of the present invention, a No. 3 motor is fixedly installed on the right side of the upper surface of the base plate, and a No. 3 circular shaft is fixedly sleeved on the other end of the No. 3 motor output shaft.
[0013] As a preferred technical solution of the present invention, a driving gear is fixedly sleeved on the outer surface of the third circular shaft, and the outer surface of the driving gear is meshed with the outer surface of the driven gear.
[0014] As an optimal technical solution of the present invention, a fixing seat is fixedly connected to the right side of the upper surface of the base plate, the inner surface of the top of the fixing seat and the outer surface of the mouth mold are movably connected, and the outer surface of the mouth mold is fixedly connected with limiting sleeves located on the left and right sides of the fixing seat.
[0015] The beneficial effects of the utility model are:
[0016] 1. The utility model sets a movable plate, a connecting plate, a cylinder, a driving plate and a mounting sleeve. The operation of motor No. 1 will cause the screw to start rotating, and the rotation of the screw will drive the driving plate, so that the driving plate starts to move to the left under the limit of the limit rod. At the same time, the movement of the driving plate will drive the cylinder, so that the two cylinders and the two movable plates as a whole start to move away from each other along the inner surface of the limit groove. Finally, as the two movable plates move as a whole, the spiral plate will be exposed from the inside of the mounting sleeve, thereby facilitating the operator to clean and maintain the spiral plate.
[0017] 2. The utility model is provided with a mounting sleeve, a die, a stirring rod, a driven gear and a driving gear. When the No. 3 motor starts to run, the No. 3 circular shaft and the driving gear will start to rotate. Since the outer surfaces of the driving gear and the driven gear are engaged with each other, the driven gear and the die as a whole will rotate under the drive of the driving gear. At this time, the stirring rod will stir the melted material flowing through the stirring rod, which will increase the degree of mixing between different melted materials, thereby ensuring that the final extruded mixed material has a higher quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The present invention will be further described in detail below with reference to the accompanying drawings and specific implementation methods.
[0019] Figure 1 This is a schematic diagram of the structure of the utility model;
[0020] Figure 2 This is a schematic structural diagram of the back of the utility model;
[0021] Figure 3 This is a schematic cross-sectional view of the utility model;
[0022] Figure 4 This is a schematic cross-sectional view of the fixing rod of the present invention;
[0023] Figure 5 This is a schematic cross-sectional view of the limit rod of the utility model;
[0024] Figure 6 This is a schematic structural diagram of the stirring rod of the present invention.
[0025] In the figure: 1. Base plate; 2. Limiting groove; 3. Movable plate; 4. Connecting plate; 5. Cylinder; 6. Mounting plate; 7. Fixed plate; 8. Limiting rod; 9. Driving plate; 10. Motor No. 1; 11. Lead screw; 12. Fixed rod; 13. Mounting sleeve; 14. Extruder; 15. Discharge plate; 16. Heating plate; 17. Motor No. 2; 18. Shaft No. 2; 19. Spiral plate; 20. Mouth die; 21. Stirring rod; 22. Driven gear; 23. Motor No. 3; 24. Shaft No. 3; 25. Driving gear; 26. Fixed seat; 27. Limiting sleeve. DETAILED DESCRIPTION
[0026] The following will be combined with the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0027] like Figures 1 to 6 As shown, the utility model provides an extruder for producing waterproof membranes, including a bottom plate 1, with limiting grooves 2 provided on both the front and rear sides of the upper surface of the bottom plate 1, and movable plates 3 movably connected to the inner surface of the limiting grooves 2. There are two movable plates 3, and the outer surfaces of the two movable plates 3 are fixedly connected to connecting plates 4. A cylinder 5 is fixedly connected to the left side of the upper surface of the connecting plate 4, a mounting plate 6 is fixedly connected to the left side of the upper surface of the bottom plate 1, and a fixed plate 7 located on the left side of the movable plate 3 is fixedly connected to the upper surface of the bottom plate 1. A motor 10 is fixedly installed on the lower side of the left surface of the mounting plate 6. The other end of the output shaft of motor No. 1 10 is fixedly sleeved with a screw 11, and the right end of the screw 11 sequentially penetrates the mounting plate 6 and the fixed plate 7 and extends to the right side of the fixed plate 7. The outer surface of the fixed plate 7 is threadedly sleeved with a driving plate 9, and the inner surfaces of the front and rear sides of the driving plate 9 are movably connected to the outer surface of the cylinder 5. The left surface of the mounting plate 6 is fixedly connected to a limiting rod 8 located on the rear side of the screw 11, and the right end of the limiting rod 8 sequentially penetrates the mounting plate 6, the driving plate 9 and the fixed plate 7 and extends to the right side of the fixed plate 7. The outer surface of the limiting rod 8 is movably sleeved with the inner surface of the driving plate 9.
[0028] The operation of motor No. 1 10 will cause the screw 11 to start rotating, and the rotation of the screw 11 will drive the driving plate 9, causing the driving plate 9 to start moving to the left, and the movement of the driving plate 9 will drive the cylinder 5, causing the two movable plates 3 to start moving along the inner surface of the limit groove 2 as a whole.
[0029] Among them, the front end of the inner surface of the limiting groove 2 is fixedly connected with a fixing rod 12, and the rear end of the fixing rod 12 passes through the movable plate 3 and the bottom plate 1 in sequence and extends to the rear side of the inner surface of the limiting groove 2, and the outer surface of the fixing rod 12 and the inner surface of the movable plate 3 are movably connected.
[0030] The design of the fixing rod 12 ensures the stability of the overall movement of the two movable panels 3.
[0031] Among them, the top ends of the two movable plates 3 are fixedly connected with a mounting sleeve 13, the inner surface of the mounting sleeve 13 is fixedly connected with an extrusion cylinder 14, the right side of the outer surface of the extrusion cylinder 14 is fixedly connected with a heating plate 16 located inside the mounting sleeve 13, and the outer surface of the heating plate 16 is fixedly connected to the inner surface of the mounting sleeve 13.
[0032] The operation of the heating plate 16 can heat the materials inside the extrusion barrel 14, thereby causing the materials to melt and begin to mix with each other.
[0033] Among them, a discharge plate 15 is fixedly connected to the left side of the upper surface of the mounting sleeve 13. There are two discharge plates 15. The bottom ends of the two discharge plates 15 pass through the mounting sleeve 13 and the extrusion cylinder 14 in sequence and extend to the inner surface of the extrusion cylinder 14.
[0034] When the two discharge plates 15 are closed together, the operator can put the material into the interior of the extrusion cylinder 14 through the discharge plates 15 .
[0035] Among them, the inner surface of the top of the mounting plate 6 is fixedly mounted with the No. 2 motor 17, and the other end of the output shaft of the No. 2 motor 17 is fixedly sleeved with the No. 2 circular shaft 18. The right end of the No. 2 circular shaft 18 passes through the mounting sleeve 13 and the extrusion cylinder 14 in sequence and extends to the interior of the extrusion cylinder 14.
[0036] The operation of the second motor 17 will cause the second circular shaft 18 to start rotating as a whole.
[0037] Among them, the inner surface of the extrusion cylinder 14 is movably connected to a spiral plate 19, the inner surface of the spiral plate 19 is fixedly connected to the outer surface of the second circular shaft 18, and the inner surface of the extrusion cylinder 14 is movably connected to a die 20 located on the right side of the spiral plate 19.
[0038] The rotation of the spiral plate 19 can mix and transport the melted material inside the extrusion cylinder 14 .
[0039] The left side of the inner surface of the die 20 is fixedly connected to a stirring rod 21 , and the outer surface of the die 20 is fixedly sleeved with a driven gear 22 located on the right side of the extrusion cylinder 14 .
[0040] When the die 20 starts to rotate as a whole, the stirring rod 21 stirs the melted material, thereby improving the mixing degree between different materials inside the extrusion barrel 14.
[0041] Among them, a No. 3 motor 23 is fixedly installed on the right side of the upper surface of the base plate 1, and a No. 3 circular shaft 24 is fixedly sleeved on the other end of the output shaft of the No. 3 motor 23.
[0042] The operation of the third motor 23 will cause the third circular shaft 24 to start rotating as a whole.
[0043] The outer surface of the third circular shaft 24 is fixedly sleeved with a driving gear 25 , and the outer surface of the driving gear 25 is meshed with the outer surface of the driven gear 22 .
[0044] The rotation of the driving gear 25 drives the driven gear 22 , so that the driven gear 22 and the die 20 start to rotate as a whole.
[0045] Among them, the right side of the upper surface of the bottom plate 1 is fixedly connected with a fixing seat 26, the inner surface of the top of the fixing seat 26 is movably connected to the outer surface of the mouth mold 20, and the outer surface of the mouth mold 20 is fixedly connected with the limiting sleeves 27 located on the left and right sides of the fixing seat 26.
[0046] The design of the fixing seat 26 and the limiting sleeve 27 prevents the die 20 from falling as a whole.
[0047] The working principle and use process of this utility model:
[0048] When the operator needs to clean and maintain the spiral plate 19, the operator starts the No. 1 motor 10. As the No. 1 motor 10 runs, the screw 11 will start to rotate and drive the driving plate 9, so that the driving plate 9 starts to move to the left along the outer surface of the limit rod 8. During this process, since the inner surface of the driving plate 9 and the cylinder 5 are in contact with each other, the movement of the driving plate 9 will drive the cylinder 5, so that the two cylinders 5 and the two movable plates 3 as a whole begin to move away from each other along the inner surface of the limit groove 2. Finally, the spiral plate 19 will be exposed from the inside of the mounting sleeve 13 due to the overall movement of the two movable plates 3, thereby facilitating the cleaning and maintenance of the spiral plate 19.
[0049] When the operator starts to produce the waterproof membrane, the operator first puts several raw materials into the interior of the extruder 14 through the discharge plate 15, and then starts the heating plate 16, the second motor 17 and the third motor 23. The operation of the heating plate 16 will start to heat the extruder 14 and the materials inside the extruder 14 so that the raw materials begin to melt. The operation of the second motor 17 will cause the second circular shaft 18 and the spiral plate 19 to start rotating to mix and transport the raw materials, and the operation of the third motor 23 will cause the third circular shaft 24 and the driving gear 25 to start rotating. At this time, the driven gear 22 and the die 20 as a whole will start to rotate under the drive of the driving gear 25. During this process, the stirring rod 21 will mix and stir the materials inside the extruder 14. Finally, under the joint action of the extruder 14, the heating plate 16, the spiral plate 19, the die 20 and the stirring rod 21, the mixed material will be extruded from the right end of the die 20.
[0050] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. An extruder for producing waterproofing membranes, comprising a base plate (1), characterized in that: The front and rear sides of the upper surface of the bottom plate (1) are both provided with a limiting groove (2), the inner surface of the limiting groove (2) is movably connected to a movable plate (3), the number of the movable plates (3) is two, the outer surfaces of the two movable plates (3) are fixedly connected to a connecting plate (4), the left side of the upper surface of the connecting plate (4) is fixedly connected to a cylinder (5), the left side of the upper surface of the bottom plate (1) is fixedly connected to a mounting plate (6), the upper surface of the bottom plate (1) is fixedly connected to a fixed plate (7) located on the left side of the movable plate (3), the lower side of the left surface of the mounting plate (6) is fixedly installed with a No. 1 motor (10), the other end of the output shaft of the No. 1 motor (10) is fixedly connected to the bottom surface of the mounting plate (6), and the No. 1 motor (10) is fixedly connected to the bottom surface of the mounting plate (6). A lead screw (11) is fixedly sleeved, and the right end of the lead screw (11) sequentially passes through the mounting plate (6) and the fixed plate (7) and extends to the right side of the fixed plate (7). The outer surface of the fixed plate (7) is threadedly sleeved with a driving plate (9), and the inner surfaces of the front and rear sides of the driving plate (9) are movably connected to the outer surface of the cylinder (5). The left surface of the mounting plate (6) is fixedly connected to a limiting rod (8) located at the rear side of the lead screw (11), and the right end of the limiting rod (8) sequentially passes through the mounting plate (6), the driving plate (9) and the fixed plate (7) and extends to the right side of the fixed plate (7). The outer surface of the limiting rod (8) is movably sleeved with the inner surface of the driving plate (9).
2. The extruder for producing waterproof membrane according to claim 1, characterized in that: The front end of the inner surface of the limiting groove (2) is fixedly connected to a fixing rod (12), the rear end of the fixing rod (12) sequentially passes through the movable plate (3) and the bottom plate (1) and extends to the rear side of the inner surface of the limiting groove (2), and the outer surface of the fixing rod (12) and the inner surface of the movable plate (3) are movably sleeved.
3. The extruder for producing waterproof membrane according to claim 1, characterized in that: The top ends of the two movable plates (3) are fixedly connected to a mounting sleeve (13), the inner surface of the mounting sleeve (13) is fixedly connected to an extrusion cylinder (14), the right side of the outer surface of the extrusion cylinder (14) is fixedly connected to a heating plate (16) located inside the mounting sleeve (13), and the outer surface of the heating plate (16) is fixedly connected to the inner surface of the mounting sleeve (13).
4. The extruder for producing waterproof membrane according to claim 3, characterized in that: A discharge plate (15) is fixedly connected to the left side of the upper surface of the mounting sleeve (13), and the number of the discharge plates (15) is two. The bottom ends of the two discharge plates (15) pass through the mounting sleeve (13) and the extrusion cylinder (14) in sequence and extend to the inner surface of the extrusion cylinder (14).
5. The extruder for producing waterproof membrane according to claim 1, characterized in that: A No. 2 motor (17) is fixedly mounted on the inner surface of the top of the mounting plate (6), and a No. 2 circular shaft (18) is fixedly sleeved on the other end of the output shaft of the No. 2 motor (17), and the right end of the No. 2 circular shaft (18) passes through the mounting sleeve (13) and the extrusion cylinder (14) in sequence and extends to the interior of the extrusion cylinder (14).
6. The extruder for producing waterproof membrane according to claim 3, characterized in that: The inner surface of the extrusion cylinder (14) is movably sleeved with a spiral plate (19), the inner surface of the spiral plate (19) is fixedly connected to the outer surface of the second circular shaft (18), and the inner surface of the extrusion cylinder (14) is movably sleeved with a die (20) located on the right side of the spiral plate (19).
7. The extruder for producing waterproof membrane according to claim 6, characterized in that: A stirring rod (21) is fixedly connected to the left side of the inner surface of the die (20), and a driven gear (22) located on the right side of the extrusion cylinder (14) is fixedly sleeved on the outer surface of the die (20).
8. The extruder for producing waterproof membrane according to claim 1, characterized in that: A No. 3 motor (23) is fixedly mounted on the right side of the upper surface of the base plate (1), and a No. 3 circular shaft (24) is fixedly sleeved on the other end of the output shaft of the No. 3 motor (23).
9. The extruder for producing waterproof membrane according to claim 8, characterized in that: A driving gear (25) is fixedly sleeved on the outer surface of the third circular shaft (24), and the outer surface of the driving gear (25) is meshedly connected with the outer surface of the driven gear (22).
10. The extruder for producing waterproof membrane according to claim 1, characterized in that: A fixing seat (26) is fixedly connected to the right side of the upper surface of the bottom plate (1), the inner surface of the top of the fixing seat (26) is movably sleeved with the outer surface of the die (20), and the outer surface of the die (20) is fixedly sleeved with limiting sleeves (27) located on the left and right sides of the fixing seat (26).