Low-voltage cable screw extruder with waste gas suction structure
By introducing an exhaust gas suction structure into the low-voltage cable screw extruder and using an activated carbon filter to purify the exhaust gas, the problem of harmful gas emissions is solved and an environmentally friendly and economical exhaust gas treatment effect is achieved.
Patent Information
- Application Number
- CN202422676359.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-04
- Publication Date
- 2025-09-26
- Estimated Expiration
- 2034-11-04
AI Technical Summary
The harmful gases generated by the existing low-voltage cable screw extruder during the extrusion process are directly discharged without being treated, causing environmental pollution and endangering the health of workers.
A low-voltage cable screw extruder with an exhaust gas suction structure was designed, which included an exhaust box, a drive motor, an exhaust fan, a transmission component and an activated carbon adsorption purification component. The exhaust gas was sucked into the purification box by the exhaust fan driven by the drive motor, and the activated carbon filter was used for layer-by-layer adsorption and purification.
It effectively avoids environmental pollution caused by direct exhaust gas emissions, protects workers' health, and facilitates the removal and replacement of the activated carbon filter through magnetic attraction, reducing equipment deployment and maintenance costs.
Smart Images

Figure CN223383906U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cable production, in particular to a low-voltage cable screw extruder with an exhaust gas suction structure. Background Art
[0002] Low-voltage cable screw extruders are commonly used in the plastics processing industry to produce plastic cable insulation and sheathing. During the extrusion process, the plastic material is heated to a molten state, which can produce hazardous gases. If these gases are discharged untreated, they can pollute the environment and endanger the health of workers. Utility Model Content
[0003] The purpose of the utility model is to solve the shortcomings of the prior art and to propose a low-voltage cable screw extruder with an exhaust gas suction structure.
[0004] In order to achieve the above purpose, the present invention adopts the following technical solutions:
[0005] A low-voltage cable screw extruder with an exhaust gas suction structure comprises a base fixedly connected to the bottom of an extruder body and a screw body rotatably installed in the extruder body, and an exhaust gas treatment mechanism is provided on one side of the extruder body;
[0006] The exhaust gas treatment mechanism includes an exhaust box fixedly connected to the side wall of the machine base, a drive motor fixedly installed on the top outer wall of the exhaust box, a transmission shaft, an air suction fan fixedly sleeved on the transmission shaft, a transmission component and an activated carbon adsorption purification component;
[0007] The activated carbon adsorption purification component includes a purification box fixedly connected to the front of the air extraction box, three activated carbon filters inserted into the air extraction box and distributed at equal distances, and a connecting iron plate fixedly connected to the top outer walls of the three activated carbon filters.
[0008] Preferably, an exhaust hole is provided at the bottom of the vacuum box, a support frame is fixedly connected to the exhaust hole, and an air suction fan blade is located at the exhaust hole.
[0009] Preferably, the bottom end of the transmission shaft is connected to the central inner wall of the support frame through a bearing, and the output shaft of the drive motor passes through the top of the vacuum box and is coaxially fixedly connected to the top end of the transmission shaft through a coupling.
[0010] Preferably, the transmission assembly includes a driving bevel gear fixedly sleeved on the transmission shaft and a driven bevel gear fixedly sleeved on the screw body and meshing with the driving bevel gear, and one end of the screw body passes through one side of the vacuum box.
[0011] Preferably, one side of the purification box is an open structure, and the other side of the purification box is connected to the extruder body through an air suction pipe.
[0012] Preferably, four permanent magnets are fixedly embedded on the top of the purification box, and the four permanent magnets are attracted to the connecting iron plate, and a handle is welded to the top outer wall of the connecting iron plate.
[0013] The beneficial effects of the utility model are:
[0014] 1. The utility model drives the suction fan blades to rotate by a driving motor to generate suction, and the exhaust gas generated inside the extruder body is sucked out through the suction pipe and enters the purification box. The exhaust gas is then adsorbed layer by layer by three activated carbon filters in the purification box to complete the purification process. This can effectively avoid environmental pollution caused by direct discharge of exhaust gas, which is beneficial to the health of workers.
[0015] 2. The utility model achieves the fixing effect of the three activated carbon filters by magnetic attraction, which can facilitate the disassembly and replacement of the three activated carbon filters and improve the disassembly and replacement efficiency;
[0016] 3. The utility model uses the transmission effect of the transmission component, and a drive motor can simultaneously drive the screw body and the suction fan blade to rotate, so that the exhaust gas can be sucked while the extruder is working, thereby effectively reducing the deployment and maintenance costs of the drive equipment, and is more economical and practical to use. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the overall front-view three-dimensional structure of the utility model;
[0018] Figure 2 This is a schematic diagram of the vertical cross-section structure of the air extraction box in the utility model;
[0019] Figure 3 This is a bottom-view, three-dimensional, enlarged structural diagram of the air extraction box area in the present invention;
[0020] Figure 4 This is a three-dimensional enlarged structural diagram of the internal area of the air extraction box in the present invention;
[0021] Figure 5 This is a three-dimensional enlarged structural diagram of the three activated carbon filters in the present invention after being pulled out from the purification box.
[0022] In the figure: 1. Extruder body; 2. Machine base; 3. Screw body; 4. Vacuum box; 5. Driving motor; 6. Transmission shaft; 7. Suction fan blade; 8. Exhaust hole; 9. Support frame; 10. Driving bevel gear; 11. Driven bevel gear; 12. Purification box; 13. Activated carbon filter; 14. Suction pipe; 15. Connecting iron plate; 16. Permanent magnet; 17. Handle. DETAILED DESCRIPTION
[0023] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0024] Example
[0025] Reference Figure 1-5 A low-voltage cable screw extruder with an exhaust gas suction structure includes a base 2 fixedly connected to the bottom of an extruder body 1 and a screw body 3 rotatably installed in the extruder body 1;
[0026] In this embodiment, an exhaust gas treatment mechanism is provided on one side of the extruder body 1, and the exhaust gas treatment mechanism includes:
[0027] The vacuum box 4 and the drive motor 5 are fixedly connected to the side wall of the base 2, and the drive motor 5 is fixedly installed on the top outer wall of the vacuum box 4. The output shaft of the drive motor 5 passes through the top of the vacuum box 4.
[0028] The top end of the transmission shaft 6 is coaxially fixedly connected to the output shaft of the drive motor 5 through a coupling. An exhaust hole 8 is opened at the bottom of the vacuum box 4. A support frame 9 is fixedly connected to the exhaust hole 8. The bottom end of the transmission shaft 6 is connected to the central inner wall of the support frame 9 through a bearing;
[0029] The suction fan blade 7 is fixedly mounted on the transmission shaft 6 and is located at the exhaust hole 8;
[0030] The activated carbon adsorption purification assembly includes a purification box 12 fixedly connected to the front of the air extraction box 4, three activated carbon filters 13 inserted into the air extraction box 4 and distributed at equal distances, and a connecting iron plate 15 fixedly connected to the top outer wall of the three activated carbon filters 13. One side of the purification box 12 is an open structure, and the other side of the purification box 12 is connected to the extruder body 1 through the suction pipe 14;
[0031] The transmission assembly includes a driving bevel gear 10 fixedly mounted on the transmission shaft 6 and a driven bevel gear 11 fixedly mounted on the screw body 3 and meshing with the driving bevel gear 10. One end of the screw body 3 passes through one side of the vacuum box 4. Through the transmission effect of the transmission assembly, a drive motor 5 can simultaneously drive the screw body 3 and the suction fan blade 7 to rotate, thereby simultaneously sucking the exhaust gas while the extruder is working, thereby effectively reducing the deployment and maintenance costs of the drive equipment, and being more economical and practical to use.
[0032] In this embodiment, four permanent magnets 16 are fixedly embedded on the top of the purification box 12. The four permanent magnets 16 are attracted to the connecting iron plate 15. A handle 17 is welded to the top outer wall of the connecting iron plate 15.
[0033] Then, by plugging the three activated carbon filters 13 on the connecting iron plate 15 into the purification box 12, the connecting iron plate 15 will be attracted by the four permanent magnets 16 after being plugged in. During subsequent disassembly, the three activated carbon filters 13 can be pulled out of the purification box 12 by simply lifting the connecting iron plate 15 upwards with the handle 17. In this way, the fixing effect of the three activated carbon filters 13 is achieved by magnetic attraction, which can facilitate the disassembly and replacement of the three activated carbon filters 13 and improve the disassembly and replacement efficiency.
[0034] The working principle of the utility model is as follows: first, the driving motor 5 controls the suction blades 7 and the driving bevel gear 10 on the transmission shaft 6 to rotate, and then the driven bevel gear 11 meshing with the driving bevel gear 10 controls the screw body 3 to rotate, thereby sucking out the exhaust gas while the extruder is working;
[0035] Secondly, the rotation of the suction fan blades 7 will generate suction, which will suck out the exhaust gas generated inside the extruder body 1 through the suction pipe 14 and enter the purification box 12. The exhaust gas will then pass through the three activated carbon filters 13 in the purification box 12 to complete the purification process. The purified gas will be discharged from the exhaust hole 8, which can effectively avoid the environmental pollution caused by the direct discharge of exhaust gas, which is beneficial to the health of workers.
[0036] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A low-voltage cable screw extruder with an exhaust gas suction structure, comprising a base (2) fixedly connected to the bottom of an extruder body (1) and a screw body (3) rotatably mounted in the extruder body (1), characterized in that: An exhaust gas treatment mechanism is provided on one side of the extruder body (1); The exhaust gas treatment mechanism comprises an exhaust box (4) fixedly connected to the side wall of the machine base (2), a drive motor (5) fixedly mounted on the top outer wall of the exhaust box (4), a transmission shaft (6), an air suction fan (7) fixedly sleeved on the transmission shaft (6), a transmission component, and an activated carbon adsorption purification component; The activated carbon adsorption purification component comprises a purification box (12) fixedly connected to the front of the air extraction box (4), three activated carbon filters (13) inserted into the air extraction box (4) and distributed at equal distances, and a connecting iron plate (15) fixedly connected to the top outer walls of the three activated carbon filters (13).
2. A low-voltage cable screw extruder with an exhaust gas suction structure according to claim 1, characterized in that: An exhaust hole (8) is provided at the bottom of the air extraction box (4), a support frame (9) is fixedly connected to the exhaust hole (8), and an air suction fan blade (7) is located at the exhaust hole (8).
3. The low-voltage cable screw extruder with an exhaust gas suction structure according to claim 1, characterized in that: The bottom end of the transmission shaft (6) is connected to the central inner wall of the support frame (9) through a bearing, and the output shaft of the drive motor (5) passes through the top of the vacuum box (4) and is coaxially fixedly connected to the top end of the transmission shaft (6) through a coupling.
4. The low-voltage cable screw extruder with an exhaust gas suction structure according to claim 1, characterized in that: The transmission assembly comprises a driving bevel gear (10) fixedly mounted on the transmission shaft (6) and a driven bevel gear (11) fixedly mounted on the screw body (3) and meshing with the driving bevel gear (10), and one end of the screw body (3) passes through one side of the vacuum box (4).
5. The low-voltage cable screw extruder with an exhaust gas suction structure according to claim 1, characterized in that: One side of the purification box (12) is an open structure, and the other side of the purification box (12) is connected to the extruder body (1) through an air suction pipe (14).
6. The low-voltage cable screw extruder with an exhaust gas suction structure according to claim 1, characterized in that: Four permanent magnets (16) are fixedly embedded on the top of the purification box (12), and the four permanent magnets (16) are all attracted to the connecting iron plate (15), and a handle (17) is welded to the top outer wall of the connecting iron plate (15).