Extrusion molding device for communication cable production

By setting a cleaning and cooling component at the die block of the extruder head and using water mist spraying and air cooling to blow off dust, the problem of wire core contamination in the air is solved, the cable performance is protected and the temperature is reduced, solving the problem of internal cable contamination and performance degradation.

CN223383910UActive Publication Date: 2025-09-26JIANGXI XINRUI COMM TECH CO LTD
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Patent Information

Application Number
CN202422856815.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-22
Publication Date
2025-09-26
Estimated Expiration
2034-11-22

AI Technical Summary

Technical Problem

In existing extrusion devices, before the wire core enters the extruder head, the wire core is easily contaminated by dust and other substances in the air, causing the cable to be filled with dust, affecting the conductivity and insulation properties, and may cause physical and chemical corrosion after a long time.

Method used

A cleaning and cooling component is set at the die block of the extruder head, including an air-cooled cleaning component and a water-cooled cleaning component. The wire core is sprayed with a water mist nozzle and the dust is blown off by the air-cooled cleaning component. The cable is cooled by combining water cooling and air cooling.

Benefits of technology

It effectively prevents dust and other particles from remaining inside the cable, protecting cable performance and preventing damage. At the same time, it effectively cools the cable to facilitate subsequent processing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an extrusion molding device for communication cable production, and relates to the field of cable production. The device comprises a spiral plastic extruding machine main body, the front end of the spiral plastic extruding machine main body is fixedly connected with a plastic extruding machine head mold block, the plastic extruding machine head mold block is provided with a cleaning and cooling assembly, the cleaning and cooling assembly comprises an air cooling cleaning part and a water cooling part, and the water cooling part is arranged at the bottom of the plastic extruding machine head mold block. The air-cooling cleaning pieces are fixedly connected to the two ends of the plastic extruding machine head mold block, the top ends of the air-cooling cleaning pieces are fixedly connected with fans, and the top of the water-cooling piece is fixedly connected with a water mist nozzle. According to the device, on one hand, a cable core entering the machine head can be sprayed and washed by the water mist spray head, dust and other sundries are blown off and cleaned in the air cooling cleaning piece after water drops are attached to the sundries, and dust and other particles attached to the outside of the cable core are prevented from remaining in a cable to cause damage after extrusion molding, and on the other hand, the cable just going out of the machine head is cooled, so that the service life of the cable is prolonged. And the cable is cooled by water cooling and air cooling, so that subsequent treatment is facilitated.
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Description

Technical Field

[0001] The utility model relates to the technical field of cable production, in particular to an extrusion device for producing communication cables. Background Art

[0002] The extrusion device used in the production of communication cables, commonly referred to as a cable extruder or wire and cable extruder, is a crucial piece of equipment specifically designed for the production of wires and cables. The cable extruder's operating principle is that a specially shaped screw rotates within a heated barrel, forcing plastic fed from a hopper forward, causing it to plasticize (i.e., melt) evenly. The plastic is then extruded through a die head and various molds to form continuous layers of various desired shapes, which are then wrapped around the wire core and cable.

[0003] Before the wire core enters the extruder head, the existing extrusion device generally uses drag force to extract the wire core from the wire core roll and move it to the head for plasticization. However, during this process, the wire core will be contaminated by fine dust and other substances in the air, so that the inside of the extruded cable will be filled with dust, etc., affecting the electrical conductivity and insulation performance of the cable. After a long time, it may even cause physical and chemical corrosion and damage to the cable. In response to the above situation, the utility model provides an extrusion device for communication cable production to solve the above problems. Utility Model Content

[0004] In response to the deficiencies in the prior art, the utility model provides an extrusion device for the production of communication cables, which solves the problem that before the existing extrusion device enters the extruder head, the wire core is generally pulled out from the wire core roll by dragging force and moved to the head for plasticization. However, during this process, the wire core will be contaminated by fine dust and other substances in the air, so that the interior of the extruded cable will be filled with dust, etc., affecting the electrical conductivity and insulation performance of the cable, and even causing physical and chemical corrosion over a long period of time, causing damage to the cable.

[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions: an extrusion device for the production of communication cables, comprising a spiral extruder main body, the front end of the spiral extruder main body is fixedly connected to an extruder head mold block, the extruder head mold block is provided with a cleaning and cooling component, the cleaning and cooling component comprises an air-cooled cleaning part and a water-cooled part, the water-cooled part is arranged at the bottom of the extruder head mold block, the air-cooled cleaning part is fixedly connected to both ends of the extruder head mold block, wherein the top of the air-cooled cleaning part is fixedly connected to a fan, wherein the top of the water-cooled part is fixedly connected to a water mist nozzle.

[0006] Preferably, the bottom of the screw extruder body is fixedly connected to a base, and the water-cooling component is fixedly connected to the front end of the base.

[0007] Preferably, the bottom of the water-cooling component is fixedly connected to a water main pipe, the back end of the water-cooling component is fixedly connected to a fixing rod, and the fixing rod is fixedly connected to the front end of the base.

[0008] Preferably, through holes are provided at both ends of the extruder head mold block, positioning rods are fixedly connected at both ends of the extruder head mold block, positioning holes are provided in the air-cooled cleaning part, two groups of air-cooled cleaning parts are provided, and the positioning rods are fixedly connected in the positioning holes.

[0009] Preferably, a support lug is fixedly connected to a side of the air-cooled cleaning member away from the positioning rod, and fixed blocks are fixedly connected to both ends of the fan, and the fixed blocks are fixedly connected to the top of the air-cooled cleaning member.

[0010] Preferably, a heating element is fixedly connected to the top of the screw extruder body, a feeding element is fixedly connected to the upper end of the screw extruder body, and a power motor is fixedly connected to one end of the screw extruder body away from the extruder head mold block.

[0011] The utility model discloses an extrusion device for producing communication cables, which has the following beneficial effects: the extrusion device for producing communication cables, by arranging a cleaning and cooling component at the die block of the extrusion head, can, on the one hand, enable the wire core entering the head to be sprayed and cleaned by a water mist nozzle, and dust and other debris are attached to the head by water droplets and then blown off and cleaned in an air-cooled cleaning part, thereby preventing dust and other particles attached to the outside of the wire core from remaining in the cable after extrusion and causing damage; on the other hand, the cable just out of the head is cooled, and the cable is cooled by water cooling and air cooling, which is convenient for subsequent processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0013] Figure 1 This is a schematic diagram of the overall front structure of the utility model;

[0014] Figure 2 This is a schematic diagram of the overall detailed structure of the utility model;

[0015] Figure 3 This is a schematic diagram of the explosion structure of the cleaning and cooling component of the utility model;

[0016] Figure 4 This is a schematic diagram of the explosion structure of the air-cooled cleaning component of the utility model.

[0017] In the figure: 1. Screw extruder body; 2. Extruder head mold block; 21. Through hole; 22. Positioning rod; 3. Cleaning and cooling component; 31. Air-cooled cleaning component; 311. Positioning hole; 312. Fan; 313. Fixing block; 314. Support lug; 32. Water-cooling component; 321. Water main pipe; 322. Water mist nozzle; 323. Fixing rod; 4. Base; 5. Heating component; 6. Feed component; 7. Power motor. DETAILED DESCRIPTION

[0018] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention are clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts are within the scope of protection of the present invention.

[0019] The embodiments of the present application provide an extrusion device for producing communication cables, which solves the problem that in existing extrusion devices, before the wire core enters the extruder head, the wire core is generally pulled out from the wire core roll by dragging force and moved to the head for plasticization. However, during this process, the wire core will be contaminated by fine dust and other substances in the air, so that the interior of the extruded cable will be filled with dust, etc., affecting the electrical conductivity and insulation performance of the cable, and even causing physical and chemical corrosion over a long period of time, causing damage to the cable.

[0020] In order to better understand the above technical solution, the above technical solution will be described in detail below with reference to the accompanying drawings and specific implementation methods.

[0021] The embodiment of the utility model discloses an extrusion device for producing communication cables.

[0022] According to the attached Figure 1-4As shown, it includes a spiral extruder body 1, the front end of the spiral extruder body 1 is fixedly connected to an extruder head mold block 2, the extruder head mold block 2 is provided with a cleaning and cooling component 3, the cleaning and cooling component 3 includes an air-cooled cleaning component 31 and a water-cooled component 32, the water-cooled component 32 is arranged at the bottom of the extruder head mold block 2, the air-cooled cleaning component 31 is fixedly connected to both ends of the extruder head mold block 2, wherein the top of the air-cooled cleaning component 31 is fixedly connected to a fan 312, wherein the top of the water-cooled component 32 is fixedly connected to a water mist nozzle 322, the wire core is drawn out from the wire core roll and is about to enter the extruder head mold Before the wire core passes through the block 2, it is first sprayed by the water mist nozzle 322, so that the dust and other small particles on the surface of the wire core are contaminated by the water droplets and leave the surface of the wire core. Secondly, it enters the air-cooled cleaning part 31 and is blown away by the fan 312 through the wind to complete the cleaning of the wire core. When the wire core and the outer cable shell are extruded and come out of the extruder head mold block 2, since the surface plastic is still in a plastic state at this time, it will be deformed by collision with foreign objects, so it is cooled again by the air-cooled cleaning part 31 and the water-cooled part 32.

[0023] The bottom of the screw extruder body 1 is fixedly connected to the base 4, the water-cooling part 32 is fixedly connected to the front end of the base 4, the bottom of the water-cooling part 32 is fixedly connected to the water main pipe 321, the back end of the water-cooling part 32 is fixedly connected to the fixing rod 323, the fixing rod 323 is fixedly connected to the front end of the base 4, the water main pipe 321 at the bottom of the water-cooling part 32 transports water from the bottom into the water-cooling part 32 and sprays it out through the water mist nozzle 322, and the fixing rod 323 at the back end fixes the water-cooling part 32 to the base 4.

[0024] Through holes 21 are provided at both ends of the extruder head mold block 2, and positioning rods 22 are fixedly connected at both ends of the extruder head mold block 2. Positioning holes 311 are provided in the air-cooled cleaning member 31, and two groups of air-cooled cleaning members 31 are provided. The positioning rods 22 are fixedly connected in the positioning holes 311, and the side of the air-cooled cleaning member 31 away from the positioning rods 22 is fixedly connected with a support ear 314, and both ends of the fan 312 are fixedly connected with a fixing block 313, and the fixing block 313 is fixedly connected to the top of the air-cooled cleaning member 31, the positioning rods 22 are used to fix and install the air-cooled cleaning member 31, the support ear 314 is used to support the wire core, and the fixing block 313 is used to fix the fan 312 on the top of the air-cooled cleaning member 31.

[0025] A heating element 5 is fixedly connected to the top of the screw extruder body 1 , a material feeding element 6 is fixedly connected to the upper end of the screw extruder body 1 , and a power motor 7 is fixedly connected to the end of the screw extruder body 1 away from the extruder head die block 2 .

[0026] In summary, compared with the existing technology, the present invention has the following beneficial effects:

[0027] This type of extrusion device for producing communication cables, by arranging a cleaning and cooling component 3 at the extruder head mold block 2, can, on the one hand, allow the wire core entering the head to be sprayed and cleaned by the water mist nozzle 322, and dust and other debris are attached to the water droplets and then blown off and cleaned in the air-cooled cleaning component 31, so as to prevent dust and other particles attached to the outside of the wire core from remaining in the cable after extrusion and causing damage. On the other hand, the cable just out of the head is cooled, and the cable is cooled by water cooling and air cooling, which is convenient for subsequent processing.

[0028] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in this invention is defined by the appended claims and their equivalents.

Claims

1. An extrusion device for producing communication cables, comprising a screw extruder body (1), wherein the front end of the screw extruder body (1) is fixedly connected to an extruder head die block (2), characterized in that: The extruder head die block (2) is provided with a cleaning and cooling component (3); The cleaning and cooling component (3) comprises an air-cooled cleaning component (31) and a water-cooled component (32), wherein the water-cooled component (32) is arranged at the bottom of the extruder head mold block (2), and the air-cooled cleaning component (31) is fixedly connected to both ends of the extruder head mold block (2); Wherein, a fan (312) is fixedly connected to the top end of the air-cooled cleaning member (31); Wherein, a water mist nozzle (322) is fixedly connected to the top of the water cooling component (32).

2. The extrusion device for producing communication cables according to claim 1, characterized in that: The bottom of the screw extruder body (1) is fixedly connected to a base (4), and the water cooling component (32) is fixedly connected to the front end of the base (4).

3. The extrusion device for producing communication cables according to claim 2, characterized in that: The bottom of the water-cooling component (32) is fixedly connected to a water main pipe (321), the back end of the water-cooling component (32) is fixedly connected to a fixing rod (323), and the fixing rod (323) is fixedly connected to the front end of the base (4).

4. The extrusion device for producing communication cables according to claim 1, characterized in that: Through holes (21) are provided at both ends of the extruder head mold block (2), positioning rods (22) are fixedly connected to both ends of the extruder head mold block (2), positioning holes (311) are provided in the air-cooled cleaning member (31), two groups of air-cooled cleaning members (31) are provided, and the positioning rods (22) are fixedly connected in the positioning holes (311).

5. The extrusion device for producing communication cables according to claim 4, characterized in that: A support lug (314) is fixedly connected to the side of the air-cooled cleaning member (31) away from the positioning rod (22), and fixed blocks (313) are fixedly connected to both ends of the fan (312). The fixed blocks (313) are fixedly connected to the top of the air-cooled cleaning member (31).

6. The extrusion device for producing communication cables according to claim 1, characterized in that: The top end of the spiral extruder main body (1) is fixedly connected to a heating element (5), the upper end of the spiral extruder main body (1) is fixedly connected to a material feed element (6), and the end of the spiral extruder main body (1) away from the extruder head mold block (2) is fixedly connected to a power motor (7).