Automatic film sticking machine
The preheating box, heat sealing machine and pretreatment mechanism of the automatic laminating machine solve the problem of heat loss during the heat sealing process of the resin zipper, achieving better heat sealing effect and product quality.
Patent Information
- Application Number
- CN202422442649.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-10
- Publication Date
- 2025-09-26
- Estimated Expiration
- 2034-10-10
AI Technical Summary
In the prior art, heat loss during the heat sealing process of resin zippers results in poor heat sealing effect, affecting production efficiency and quality.
An automatic laminating machine is used, including components such as a preheating box, a heat sealing machine, a pressure wheel and a bottom wheel. The zipper is heated by the preheating box, and the pressure wheel and the bottom wheel ensure that the heat transfer film is tightly bonded to the zipper. The heating cover increases the temperature of the pressure wheel, and the pretreatment mechanism is combined to clean and moisten the zipper surface to ensure the heat sealing effect.
Effectively reduce heat loss, improve heat sealing effect, ensure close bonding between heat transfer film and zipper, and improve production efficiency and product quality.
Smart Images

Figure CN223383949U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automatic film pasting, in particular to an automatic film pasting machine. Background Art
[0002] Resin zippers are made of resin. Compared with metal zippers, they are lighter, more corrosion-resistant and have lower production costs. They are widely used in daily life. Resin zippers still have good performance after long-term opening and closing.
[0003] In order to reduce the production cost of zippers, a layer of heat transfer film will be covered on the surface of the resin zipper to make the appearance similar to that of a metal zipper and meet the requirements of use. A laminating machine is required in the laminating process, which will use an automatic laminating machine. The use of an automatic laminating machine can improve production efficiency.
[0004] In the prior art, when heat-sealing a heat transfer film to a zipper, the zipper needs to be preheated in a heating box and then transferred a certain distance before it can come into contact with the heat transfer film. Heat loss occurs during the transfer process, affecting the heat-sealing effect and thus failing to achieve the desired heat-sealing effect. Utility Model Content
[0005] In order to make up for the above shortcomings, the present invention provides an automatic film laminating machine, which aims to improve the problem in the prior art that heat loss occurs during the heat sealing process, affecting the heat sealing effect.
[0006] In order to achieve the above-mentioned purpose, the present invention adopts the following technical solutions: an automatic film laminating machine, comprising a machine body and a bracket, wherein the left end of the front side of the top wall of the machine body is fixedly connected to a preheating box, the right end of the front side of the top wall of the machine body is fixedly connected to a heat sealing machine, the left side of the top wall of the heat sealing machine is fixedly connected to a film frame, a pressure wheel is installed in the middle of the front side of the outer wall of the heat sealing machine, a bottom wheel is installed at the bottom of the front side of the outer wall of the heat sealing machine, the left end of the front side of the outer wall of the heat sealing machine is fixedly connected to a limiting rod, the right end of the front side of the outer wall of the heat sealing machine is fixedly connected to a heating cover, a plurality of chain racks are fixedly connected to the top of the bracket at equal intervals, and a pretreatment mechanism is fixedly connected to the middle of the left side of the outer wall of the bracket, and the pretreatment mechanism is used to pretreat the zipper that needs to be film-laminated.
[0007] Through the above technical solution: during the production process, the zipper will pass through the chain rack. The function of the chain rack is to guide the zipper into the preheating box. The main function of the preheating box is to heat the zipper to prepare for the subsequent thermal transfer process. The zipper and the thermal transfer film are tightly combined together through the pressure wheel and the bottom wheel. The function of the pressure wheel is to apply a certain amount of pressure to ensure that the contact between the zipper and the thermal transfer film is closer, thereby improving the thermal transfer effect.
[0008] As a further description of the above technical solution:
[0009] The pretreatment mechanism includes a fixed box, which is fixedly connected to the middle part of the left side of the outer wall of the bracket, and a motor is fixedly connected to the middle part of the front side of the inner wall of the bracket, and the output end of the motor is fixedly connected to a worm. The left and right ends of the front side of the inner wall of the fixed box are rotatably connected to roller brushes, and the middle part of the outer wall of the roller brush is fixedly connected to a worm gear, and the worm gear is meshed with the worm gear. A watering can is fixedly connected to the lower middle part of the left side of the outer wall of the bracket, and the top of the watering can is connected to a nozzle.
[0010] Through the above technical solution: driven by the motor, the worm gear is rotated, thereby driving the roller brush to clean the dust on the surface of the zipper. Before the roller brush starts to clean the dust, the cleaning liquid is sprayed out using the nozzle of the spray bottle. This can significantly improve the cleaning effect and effectively avoid the problem of the thermal transfer film being unable to adhere due to the dust on the zipper surface, thereby ensuring that the thermal transfer film can better adhere to the zipper surface and improving the overall thermal transfer effect.
[0011] As a further description of the above technical solution:
[0012] The bottom of the bracket is fixedly connected with a plurality of fixing columns at equal intervals, and the bottom of the fixing columns is installed with universal wheels.
[0013] Through the above technical solution, the bracket is made movable by utilizing universal wheels, thereby improving practicality.
[0014] As a further description of the above technical solution:
[0015] The left and right sides of the bottom of the body are both fixedly connected with supporting columns, and the bottoms of the supporting columns are fixedly connected with anti-slip pads.
[0016] Through the above technical solution: the machine body is supported by the supporting column, and effective anti-slip is achieved by the anti-slip pad.
[0017] As a further description of the above technical solution:
[0018] A fixing plate is fixedly connected to the top of the right side of the outer wall of the body, and a limiting ring is fixedly connected to the top of the fixing plate.
[0019] Through the above technical solution: the limiting ring is used to limit the zipper after the heat sealing treatment.
[0020] As a further description of the above technical solution:
[0021] A rotating shaft is fixedly connected to the middle upper portion of the front side of the outer wall of the preheating box, and the other end of the rotating shaft is rotatably connected to the cover plate.
[0022] Through the above technical solution: the cover plate is movable by utilizing the rotating shaft.
[0023] As a further description of the above technical solution:
[0024] The four corners of the outer wall of the body are all threadedly connected with anti-collision shells, and the middle part of the outer wall of the anti-collision shell is threadedly connected with bolts.
[0025] Through the above technical solution: the anti-collision shell reduces the damage caused by the impact and is replaced with bolts.
[0026] As a further description of the above technical solution:
[0027] An accessory box is fixedly connected to the left end of the rear side of the top wall of the machine body, and a box cover is installed on the top of the accessory box.
[0028] Through the above technical solution: accessories are stored in the accessory box to reduce the risk of losing accessories.
[0029] The utility model has the following beneficial effects:
[0030] 1. In the present invention, the zipper enters the preheating box through the chain frame, the preheating box heats the zipper, and the zipper is connected to the heat transfer film through the pressing wheel and the bottom wheel. The heating cover is used to increase the temperature of the pressing wheel, which effectively solves the problem of heat loss during the heat sealing process in the prior art, causing the heat sealing effect to be affected.
[0031] 2. In the present invention, the motor drives the worm gear and then drives the roller brush to remove dust from the surface of the zipper. Before the roller brush cleans the dust, the nozzle of the spray bottle is used to spray cleaning liquid to improve the cleaning effect and avoid the problem of the heat transfer film being unable to adhere due to the dust on the zipper surface. BRIEF DESCRIPTION OF THE DRAWINGS
[0032] Figure 1 This is a three-dimensional diagram of the automatic film laminating machine proposed in the present utility model;
[0033] Figure 2 This is a front view of the automatic film laminating machine proposed by the utility model;
[0034] Figure 3 This is a side view of the automatic film laminating machine proposed by the utility model;
[0035] Figure 4 This is a partial structural exploded view of the automatic film laminating machine proposed in the present utility model;
[0036] Figure 5 This is an exploded diagram of the structure of the pre-processing mechanism of the automatic film laminating machine proposed in the utility model.
[0037] Legend:
[0038] 1. Machine body; 2. Pretreatment mechanism; 201. Fixed box; 202. Motor; 203. Worm; 204. Roller brush; 205. Worm gear; 206. Spray can; 207. Spray tube; 3. Preheating box; 4. Heat sealing machine; 5. Film rack; 6. Pressure roller; 7. Bottom wheel; 8. Limit rod; 9. Heating cover; 10. Bracket; 11. Chain rack; 12. Fixed column; 13. Universal wheel; 14. Support column; 15. Anti-slip pad; 16. Fixed plate; 17. Limit ring; 18. Rotating shaft; 19. Cover plate; 20. Anti-collision shell; 21. Bolt; 22. Accessory box; 23. Box cover. DETAILED DESCRIPTION
[0039] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0040] Reference Figure 1 、 Figure 2 and Figure 4 The utility model provides an embodiment: an automatic film laminating machine, comprising a body 1 and a bracket 10, a preheating box 3 is fixedly connected to the left end of the front side of the top wall of the body 1, a heat sealing machine 4 is fixedly connected to the right end of the front side of the top wall of the body 1, a film frame 5 is fixedly connected to the left side of the top wall of the heat sealing machine 4, a pressure wheel 6 is installed in the middle of the front side of the outer wall of the heat sealing machine 4, a bottom wheel 7 is installed at the bottom of the front side of the outer wall of the heat sealing machine 4, a limiting rod 8 is fixedly connected to the left end of the front side of the outer wall of the heat sealing machine 4, a heating cover 9 is fixedly connected to the right end of the front side of the outer wall of the heat sealing machine 4, a plurality of chain frames 11 are fixedly connected to the top of the bracket 10 at equal intervals, a pretreatment mechanism 2 is fixedly connected to the middle of the left side of the outer wall of the bracket 10, and the pretreatment mechanism 2 is used for pretreatment of the zipper that needs to be film-laminated; a plurality of fixed columns 12 are fixedly connected to the bottom of the bracket 10 at equal intervals, and a universal wheel 13 is installed at the bottom of the fixed column 12;
[0041] Specifically, during the automatic film lamination process, the preheating box 3 is started. As the preheating box 3 is started, the zipper will slowly move from the chain frame 11 to the inside of the preheating box 3 for preheating treatment. After the preheating is completed, the zipper will continue to move and eventually reach the top position of the bottom wheel 7. During this process, the limit rod 8 presses on the zipper to ensure that the input direction of the zipper is precisely controlled. The thermal transfer film will start to move from the film frame 5 and eventually reach the bottom position of the pressure wheel 6. The cooperation between the pressing wheel 6 and the bottom wheel 7 acts on the thermal transfer film and the zipper, so that the thermal transfer film can be evenly attached to the surface of the zipper. The heating cover 9 heats the pressing wheel 6. With the assistance of the heating cover 9, the temperature of the pressing wheel 6 will be increased, thereby performing secondary heating on the zipper and the thermal transfer film, ensuring a better heat-sealing effect, making the combination of the thermal transfer film and the zipper surface more firm and not easy to fall off, ensuring that the quality of the final product reaches the best state; the universal wheel 13 can be installed at the bottom of the bracket 10 through the fixing column 12, increasing the flexibility of the bracket 10, thereby improving the practicality of the entire equipment.
[0042] Reference Figure 1 、 Figure 3 and Figure 5 The pretreatment mechanism 2 includes a fixed box 201, which is fixedly connected to the middle part of the left side of the outer wall of the bracket 10, and a motor 202 is fixedly connected to the middle part of the front side of the inner wall of the bracket 10. The output end of the motor 202 is fixedly connected to a worm 203. The left and right ends of the front side of the inner wall of the fixed box 201 are rotatably connected to roller brushes 204. The middle part of the outer wall of the roller brush 204 is fixedly connected to a worm gear 205. The worm gear 205 is meshed with the worm 203. A spray pot 206 is fixedly connected to the middle and lower part of the left side of the outer wall of the bracket 10, and the top of the spray pot 206 is connected to a nozzle 207; the left and right sides of the bottom of the body 1 are fixedly connected to support columns 14, and the bottom of the support column 14 is fixedly connected to an anti-slip pad 15;
[0043] Specifically, before the zipper enters the preheating box 3 from the chain frame 11, it will first pass through the pretreatment mechanism 2 for a pretreatment step, press the spray bottle 206, so that the liquid inside the spray bottle 206 is evenly sprayed onto the surface of the zipper through the nozzle 207, and the zipper is moistened, and the motor 202 is started. The motor 202 starts to work, and its power is transmitted to the worm 203, so that the worm 203 starts to rotate. The rotation of the worm 203 will drive the worm gear 205 engaged with it to rotate together. During the rotation of the worm gear 205, the roller brush 204 will carefully clean the surface of the zipper, effectively removing dust and impurities on the surface of the zipper, thereby preventing these impurities from affecting the heat sealing effect and ensuring the quality of the heat sealing; the support column 14 is used to support the body 1 to improve the stability of the body 1, and the anti-slip pad 15 is used to prevent the support column 14 from sliding on the ground, reducing unnecessary risks. The model of the motor 202 is 5RK90RGU-CF.
[0044] Reference Figure 1and Figure 3 The top right side of the outer wall of the body 1 is fixedly connected with a fixing plate 16, and the top of the fixing plate 16 is fixedly connected with a limiting ring 17; the four corners of the outer wall of the body 1 are threadedly connected with an anti-collision shell 20, and the middle part of the outer wall of the anti-collision shell 20 is threadedly connected with a bolt 21;
[0045] Specifically, the fixing plate 16 has the function of firmly fixing the limiting ring 17. Through the adjustment of the limiting ring 17, the specific position of the zipper after the heat sealing treatment can be accurately controlled, which is convenient for the staff to collect and organize the work in the later stage. The design of the anti-collision shell 20 can effectively reduce the possible injuries that the staff may suffer when colliding with the body 1, ensuring the safety of operation. Through the connection of the bolts 21, the anti-collision shell 20 can be easily installed and quickly replaced when necessary, ensuring the maintenance convenience and service life of the equipment.
[0046] Reference Figure 1 and Figure 4 , a rotating shaft 18 is fixedly connected to the middle upper part of the front side of the outer wall of the preheating box 3, and the other end of the rotating shaft 18 is rotatably connected to the cover plate 19; an accessory box 22 is fixedly connected to the left end of the rear side of the top wall of the body 1, and a box cover 23 is installed on the top of the accessory box 22;
[0047] Specifically, by rotating the shaft 18, the staff can easily open the cover 19, so that when the equipment preheating box 3 fails, maintenance work can be conveniently carried out. In addition, the setting of the accessory box 22 greatly improves the storage efficiency of parts and tools, and effectively reduces the loss of tools. The integrity of the accessory box 22 can be achieved through the box cover 23 to ensure that all accessories and tools can be properly kept.
[0048] Working principle: During the automatic film lamination process, the preheating box 3 is started. As the preheating box 3 is started, the zipper moves from the chain frame 11 to the inside of the preheating box 3 for preheating. After the zipper is preheated, it reaches the top of the bottom wheel 7. The limit rod 8 presses on the zipper to help control the input direction of the zipper. The heat transfer film moves from the film frame 5 to the bottom of the pressing wheel 6. The pressing wheel 6 and the bottom wheel 7 adhere to the surface of the zipper. The heating cover 9 is used to increase the temperature of the pressing wheel 6 and perform secondary heating on the zipper and the heat transfer film, thereby achieving a better heat sealing effect.
[0049] Before the zipper enters the preheating box 3 from the chain frame 11, it will be pretreated by the pretreatment mechanism 2. Press the spray bottle 206 so that the liquid inside the spray bottle 206 is sprayed onto the surface of the zipper through the nozzle 207 to moisten the zipper. Start the motor 202. Under the action of the motor 202, the worm 203 starts to rotate, thereby driving the meshing worm gear 205 to rotate. After the worm gear 205 rotates, the roller brush 204 cleans the surface of the zipper to avoid poor heat sealing effect due to dust on the surface of the zipper. The fixed box 201 can reduce the dust flying during the cleaning process, which is more environmentally friendly.
[0050] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. An automatic film laminating machine, comprising a machine body (1) and a bracket (10), characterized in that: The left end of the front side of the top wall of the machine body (1) is fixedly connected to a preheating box (3), the right end of the front side of the top wall of the machine body (1) is fixedly connected to a heat sealing machine (4), the left side of the top wall of the heat sealing machine (4) is fixedly connected to a film frame (5), the middle part of the front side of the outer wall of the heat sealing machine (4) is installed with a pressure wheel (6), the bottom part of the front side of the outer wall of the heat sealing machine (4) is installed with a bottom wheel (7), the left end of the front side of the outer wall of the heat sealing machine (4) is fixedly connected to a limiting rod (8), the right end of the front side of the outer wall of the heat sealing machine (4) is fixedly connected to a heating cover (9), the top of the bracket (10) is fixedly connected to a plurality of chain racks (11) at equal intervals, and the middle part of the left side of the outer wall of the bracket (10) is fixedly connected to a pretreatment mechanism (2), and the pretreatment mechanism (2) is used for pretreatment of zippers that need to be film-coated.
2. The automatic film laminating machine according to claim 1, characterized in that: The pretreatment mechanism (2) comprises a fixed box (201), the fixed box (201) is fixedly connected to the middle of the left side of the outer wall of the bracket (10), a motor (202) is fixedly connected to the middle of the front side of the inner wall of the bracket (10), the output end of the motor (202) is fixedly connected to a worm (203), the left and right ends of the front side of the inner wall of the fixed box (201) are rotatably connected to roller brushes (204), the middle of the outer wall of the roller brush (204) is fixedly connected to a worm gear (205), the worm gear (205) is meshed with the worm gear (203), a spray pot (206) is fixedly connected to the middle and lower part of the left side of the outer wall of the bracket (10), and the top of the spray pot (206) is connected to a nozzle (207).
3. The automatic film laminating machine according to claim 1, characterized in that: A plurality of fixed columns (12) are fixedly connected to the bottom of the bracket (10) at equal intervals, and a universal wheel (13) is installed at the bottom of the fixed column (12).
4. The automatic film laminating machine according to claim 1, characterized in that: Support columns (14) are fixedly connected to the left and right sides of the bottom of the machine body (1), and anti-slip pads (15) are fixedly connected to the bottoms of the support columns (14).
5. The automatic film laminating machine according to claim 1, characterized in that: A fixing plate (16) is fixedly connected to the top of the right side of the outer wall of the machine body (1), and a limiting ring (17) is fixedly connected to the top of the fixing plate (16).
6. The automatic film laminating machine according to claim 1, characterized in that: A rotating shaft (18) is fixedly connected to the middle upper portion of the front side of the outer wall of the preheating box (3), and the other end of the rotating shaft (18) is rotatably connected to a cover plate (19).
7. The automatic film laminating machine according to claim 1, characterized in that: The four corners of the outer wall of the body (1) are all threadedly connected to the anti-collision shell (20), and the middle part of the outer wall of the anti-collision shell (20) is threadedly connected to the bolt (21).
8. The automatic film laminating machine according to claim 1, characterized in that: An accessory box (22) is fixedly connected to the left end of the rear side of the top wall of the machine body (1), and a box cover (23) is installed on the top of the accessory box (22).