Novel lightweight hub with temperature sensing device

By using high-strength aluminum alloy materials and a wheel design with a built-in temperature sensing device, the problem of wheel performance degradation under high temperature conditions is solved, lightweighting and safety are improved, and real-time temperature monitoring and intelligent management of the vehicle are ensured.

CN223384234UActive Publication Date: 2025-09-26JIANGSU HAOPENG MASCH CO LTD
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Patent Information

Application Number
CN202422689436.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-05
Publication Date
2025-09-26
Estimated Expiration
2034-11-05

AI Technical Summary

Technical Problem

The performance of existing wheels degrades under high temperature conditions, resulting in weakened braking performance, tire damage, and even traffic accidents. In addition, traditional wheels are heavy and cannot meet lightweight and safety requirements.

Method used

The wheel hub body is made of high-strength aluminum alloy material and has a built-in temperature sensing device, including a temperature sensor and a wireless signal transmitter, which monitors and transmits temperature information to the central processor in the cab in real time. At the same time, herringbone reinforcement ribs and ventilation holes are designed to improve strength and heat dissipation.

Benefits of technology

It achieves lightweight wheel hub, improves safety and vehicle power performance, ensures the driver to understand the wheel hub status in time, prevents high temperature failure, extends wheel hub life, and enhances vehicle intelligent management.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a novel lightweight hub with a temperature sensing device, which is mainly characterized in that a hub main body is made of a high-strength aluminum alloy material and is provided with a concave reinforcing groove and a curled edge, and the temperature sensing device is arranged in the hub to monitor the temperature of the hub in real time. The hub comprises a plurality of herringbone reinforcing ribs which are uniformly arranged along the inside of a hub main body, a central bearing frame and a plurality of ventilation holes for improving the air circulation and heat dissipation performance. The technical scheme further comprises a reinforcing ring, a decorative lamp strip, a battery pack and other preferable elements. The temperature sensing device is composed of a temperature sensor, a wireless signal transmitter and a data line and can transmit temperature information to the cab central processing unit. According to the technical scheme, the power performance of the vehicle is improved, the fuel consumption is reduced, and the safety and the intelligent management level are enhanced.
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Description

Technical Field

[0001] The present application relates to the field of wheel hub manufacturing and processing, and specifically to a new lightweight wheel hub with a temperature sensing device. Background Art

[0002] With the development of the automotive industry, the performance requirements for wheel hubs are becoming increasingly stringent. Wheel lightweighting and safety have become important research areas. Lightweight wheels can reduce energy consumption and improve the vehicle's dynamic response. At the same time, wheels generate significant heat during driving. This increase in wheel hub temperature, especially during prolonged braking or high-speed driving, can lead to reduced braking performance, tire damage, and even traffic accidents. Therefore, effective wheel hub temperature monitoring and control are crucial measures to ensure driving safety. Utility Model Content

[0003] The purpose of this application is to provide a novel lightweight wheel hub with a temperature sensing device. This wheel hub is not only lightweight and strong, but also has a built-in temperature sensing device that can monitor the wheel hub temperature in real time. To achieve the above purpose, this application provides the following technical solution: A novel lightweight wheel hub with a temperature sensing device, comprising:

[0004] The hub body is made of high-strength aluminum alloy, has a concave reinforcement groove in the middle, and has curled edges on both sides;

[0005] Spokes, the spokes are arranged inside the hub body, the spokes include a plurality of herringbone reinforcement ribs uniformly arranged along the inside of the hub body and a central bearing frame;

[0006] Ventilation holes, wherein a plurality of the ventilation holes are distributed along the spoke direction, and a ventilation hole is provided between every two adjacent reinforcing ribs;

[0007] A fixing ring, the fixing ring being arranged on the inner side of the hub body;

[0008] A temperature sensing device is built-in and connected to the wheel hub body through the fixing ring. The temperature sensing device includes a temperature sensor, a wireless signal transmitter and a data cable. The temperature sensor is attached to the wheel hub body and is used to monitor the temperature of the wheel hub body in real time and transmit the temperature information to the wireless signal transmitter through the data cable. The wireless signal transmitter transmits the received information to the central processor in the cab.

[0009] Preferably, the present technical solution further comprises a plurality of reinforcement rings, wherein the reinforcement rings are arranged on the hub body, the reinforcement rings are coaxially arranged with the hub, and are located at the periphery of the hub body.

[0010] Preferably, the curling edge of the present technical solution is curled toward the direction of the reinforcement groove, and the curling edge forms a hollow circle.

[0011] Preferably, the present technical solution further includes a decorative light strip and a battery pack, wherein the decorative light strip is integrated around the periphery of the fixing ring, the battery pack is arranged in the fixing ring, and the decorative light strip is connected to the battery pack.

[0012] Preferably, in the technical solution, the branch of the reinforcing rib connected to the central bearing frame is thicker than the branch connected to the hub body.

[0013] Preferably, the present technical solution further includes a groove, which is provided at a branch portion where the reinforcing rib is connected to the central bearing frame.

[0014] Preferably, the present technical solution further comprises a widening portion, wherein the widening portion is provided at a middle position where the reinforcing rib connects to the hub body branch.

[0015] Compared with the prior art, the present invention has the following advantages:

[0016] In terms of material selection and structural design, the present invention utilizes high-strength aluminum alloy for the wheel hub body. A concave reinforcement groove is designed in the center of the hub body, with curled edges on both sides, significantly enhancing the hub's strength. This design also reduces the hub's weight, which not only helps improve the vehicle's dynamic performance but also reduces fuel consumption, aligning with current trends in energy conservation and emission reduction. Secondly, the present invention's hub is evenly distributed with herringbone-shaped reinforcement ribs and a central bearing frame, making the hub structure more rational, improving overall rigidity, and further enhancing the hub's load-bearing capacity and durability. Finally, the present invention features multiple ventilation holes distributed along the spokes. These vents not only effectively reduce air resistance and improve vehicle driving stability, but also facilitate air circulation within the hub, lowering its operating temperature and thus extending its service life. A built-in temperature sensing device is included. This device, consisting of a temperature sensor, a wireless signal transmitter, and a data cable, monitors the hub's temperature in real time and transmits this information to the central processing unit in the cab. This design not only improves vehicle safety, allowing drivers to promptly understand the working status of the wheel hub and prevent wheel hub failures caused by excessive temperatures, but also provides a more intelligent management solution for the vehicle. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a three-dimensional schematic diagram of a novel lightweight wheel hub with a temperature sensing device proposed in an embodiment of the present application;

[0018] Figure 2 This is a schematic diagram of the back of a novel lightweight wheel hub with a temperature sensing device proposed in an embodiment of the present application;

[0019] Figure 3 This is a front view of a novel lightweight wheel hub with a temperature sensing device proposed in an embodiment of the present application;

[0020] Figure 4 for Figure 3 Cross-sectional view of AA;

[0021] In the figure: 1. Hub body; 2. Reinforcement groove; 3. Curled edge; 4. Spoke; 5. Reinforcement rib; 6. Center bearing frame; 7. Ventilation hole; 8. Fixing ring; 9. Temperature sensing device; 10. Temperature sensor; 11. Wireless signal transmitter; 12. Data cable; 13. Reinforcement ring; 14. Decorative light strip; 15. Battery pack; 16. Groove; 17. Widened part. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of this application to clearly and completely describe the technical solutions in the embodiments of this application. Obviously, the embodiments described are only part of the embodiments of this application, not all of the embodiments. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of this application.

[0023] It should be noted that, in the description of this application, the terms "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description. They do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as a limitation on this application.

[0024] Furthermore, it should be understood that for ease of description, the sizes of the various components shown in the drawings are not drawn according to actual proportions. For example, the thickness or width of certain layers may be exaggerated relative to other layers.

[0025] It should be noted that like numbers and letters represent similar items in the following figures, so once an item is defined or described in one figure, it will not need to be further discussed and described in detail in the description of the subsequent figures.

[0026] In order to solve the technical problems in the background technology, such as Figure 1-4 As shown, the present application provides a technical solution: a new lightweight wheel hub with a temperature sensing device, which has the following characteristics:

[0027] The hub body 1 is made of high-strength aluminum alloy, offering excellent mechanical strength and lightweight properties. A concave reinforcement groove 2 is located in the center of the hub body 1, effectively enhancing its strength and rigidity. Furthermore, the hub body 1 is formed with rolled edges 3 on both sides, which contribute to the stability and safety of the hub. The spokes 4 are located within the hub body 1 and include herringbone-shaped reinforcement ribs 5 and a central bearing frame 6. Multiple herringbone-shaped reinforcement ribs 5 are evenly distributed throughout the hub body 1, effectively enhancing its strength and rigidity while reducing its overall weight. The central bearing frame 6 is located at the center of the spokes 4 and supports bearings and rotating components, ensuring the proper operation of the hub body 1. Ventilation holes 7 are distributed along the spokes 4, with one located between every two adjacent reinforcement ribs 5. These ventilation holes 7 enhance air circulation within the hub, reducing temperatures and extending its service life. The fixing ring 8 is arranged on the inner side of the hub body 1, and is used to fix and support the spokes 4 and the temperature sensing device 9. The design of the fixing ring 8 ensures the stability and safety of the overall structure of the hub. The temperature sensing device 9 includes a temperature sensor 10, a wireless signal transmitter 11 and a data cable 12. The temperature sensor 10 is attached to the hub body 1 and is used to monitor the temperature of the hub body 1 in real time. The temperature sensor 10 transmits the temperature information to the wireless signal transmitter 11 through the data cable 12, and the wireless signal transmitter 11 transmits the received information to the central processor in the cab. The data cable 12 connects the temperature sensor 10 and the wireless signal transmitter 11 for transmitting temperature information.

[0028] During use, a plurality of reinforcement rings 13 are designed, which are coaxially arranged with the wheel hub and are located around the wheel hub body 1. The reinforcement ring 13 is annular, with the inner side fitting tightly against the outer wall of the wheel hub body 1, and the outer side protruding outward to form a certain bulge. The design of the reinforcement ring 13 is intended to provide additional support and strength to improve the overall stability and durability of the wheel hub. The reinforcement ring 13 can be made of the same high-strength aluminum alloy material as the wheel hub body 1, or other lightweight and high-strength materials, such as carbon fiber composite materials, can be selected to further reduce the weight of the wheel hub. The reinforcement rings 13 are evenly distributed around the wheel hub body 1, and can be a continuous annular structure or a plurality of segmented small rings. The reinforcement ring 13 is fixed to the wheel hub body 1 by welding, riveting or integral molding to ensure that the connection between the reinforcement ring 13 and the wheel hub body 1 is firm and reliable.

[0029] It's worth noting that the curled edges 3, located on both sides of the hub body 1, curl toward the reinforcement groove 2 to form a hollow circle. This design not only enhances the hub's strength but also provides additional cushioning at low tire pressures, thereby improving driving comfort and hub durability.

[0030] Furthermore, a decorative light strip 14 is integrated around the perimeter of the fixing ring 8 and can utilize LED light strips, which are lightweight, durable, and have low energy consumption. The LED light strip can be designed in a variety of colors to enhance the aesthetics of the wheel hub and provide additional visual identification during nighttime driving. The light strip can be connected to a battery pack 15 (not shown in the figures) via a waterproof connector or welding to ensure a reliable electrical connection and waterproof performance. The battery pack 15 is housed within the fixing ring 8 and can be a compact, high-capacity lithium battery to provide sufficient energy for the decorative light strip 14. The battery pack 15 must be secured within the fixing ring 8 to prevent displacement or damage during vehicle operation. A dedicated bracket or adhesive can be used for securing the decorative light strip 14. The decorative light strip 14 can be controlled by the vehicle's central control system to achieve various lighting modes, such as steady on, flashing, or gradual changes. It can also be designed with an automatic sensing mode, automatically illuminating upon unlocking or locking the vehicle, enhancing vehicle safety and convenience. The specific design of the decorative light strip 14 is prior art and will not be described in detail here.

[0031] It should be noted that the reinforcing rib 5 is an important component of the spoke 4 and is used to improve the strength and rigidity of the hub. In this embodiment, the branch of the reinforcing rib 5 connecting to the center bearing frame 6 is thicker than the branch connecting to the hub body 1. Such a design can provide better support and load-bearing capacity. Generally, the branch connecting to the center bearing frame 6 needs to withstand greater bending moments and torques, so it is designed with a thicker cross-section to improve its strength and rigidity. The reinforcing rib 5 is subjected to greater forces at the branch connecting to the center bearing frame 6. Since the cross-sectional area of ​​the reinforcing rib 5 is larger, it can effectively resist the effects of these forces. At the same time, the reinforcing rib 5 is subjected to smaller forces at the branch connecting to the hub body 1, which helps to reduce the overall weight of the hub.

[0032] Furthermore, grooves 16 are provided in the branch connecting the reinforcing rib 5 to the center bearing frame 6. Grooves 16 can be longitudinal or transverse, with their specific shape and dimensions determined based on force analysis and structural optimization. The design of grooves 16 reduces material usage without compromising the strength and rigidity of the wheel hub, contributing to its lightweight design.

[0033] It's important to note that the widened portion 17 is located midway between the branch where the reinforcing rib 5 connects to the hub body 1. This design aims to enhance the hub's load-bearing capacity and stability by increasing strength in this localized area, particularly under high-load and high-speed driving conditions. The widened portion 17 effectively disperses the stress experienced by the hub during driving, reducing material fatigue and damage caused by concentrated stress. Furthermore, the widened portion 17 provides a larger connection surface for the reinforcing rib 5, strengthening its connection to the hub body 1 and thereby improving overall structural stability.

[0034] Although the embodiments of the present application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A new lightweight wheel hub with a temperature sensing device, characterized in that: include: A hub body (1), wherein the hub body (1) is made of a high-strength aluminum alloy material, a concave reinforcement groove (2) is provided in the middle of the hub body (1), and both sides of the hub body (1) are curled edges (3); Spokes (4), the spokes (4) being arranged inside the hub body (1), the spokes (4) comprising a plurality of herringbone-shaped reinforcing ribs (5) uniformly arranged along the inside of the hub body (1) and a central bearing frame (6); Ventilation holes (7), wherein a plurality of the ventilation holes (7) are distributed along the spoke (4), and a ventilation hole (7) is provided between every two adjacent reinforcing ribs (5); A fixing ring (8), the fixing ring (8) being arranged on the inner side of the hub body (1); A temperature sensing device (9) is internally connected to the hub body (1) through the fixing ring (8), and the temperature sensing device (9) includes a temperature sensor (10), a wireless signal transmitter (11) and a data line (12). The temperature sensor (10) is attached to the hub body (1) and is used to monitor the temperature of the hub body (1) in real time, and transmits temperature information to the wireless signal transmitter (11) through the data line (12). The wireless signal transmitter (11) transmits the received information to a central processing unit in the cab.

2. The novel lightweight wheel hub with a temperature sensing device according to claim 1 is characterized in that: It also includes a plurality of reinforcement rings (13), wherein the reinforcement rings (13) are arranged on the hub body (1), the reinforcement rings (13) are coaxially arranged with the hub, and are located on the periphery of the hub body (1).

3. The novel lightweight wheel hub with a temperature sensing device according to claim 2 is characterized in that: The rolled edge (3) is rolled in the direction of the reinforcement groove (2), and the rolled edge (3) forms a hollow circle.

4. The novel lightweight wheel hub with a temperature sensing device according to claim 3 is characterized in that: The invention also includes a decorative light strip (14) and a battery pack (15), wherein the decorative light strip (14) is integrated around the periphery of the fixing ring (8), the battery pack (15) is arranged in the fixing ring (8), and the decorative light strip (14) is connected to the battery pack (15).

5. The novel lightweight wheel hub with a temperature sensing device according to claim 4 is characterized in that: The branch of the reinforcing rib (5) connected to the central bearing frame (6) is thicker than the branch connected to the hub body (1).

6. The novel lightweight wheel hub with a temperature sensing device according to claim 5, characterized in that: It also includes a groove (16), which is arranged at a branch portion where the reinforcing rib (5) is connected to the central bearing frame (6).

7. The novel lightweight wheel hub with a temperature sensing device according to claim 6 is characterized in that: It also includes a widening portion (17), which is arranged at a middle position where the reinforcing rib (5) connects to a branch of the hub body (1).