Full-automatic ton bag unpacking machine

The sealing design and intelligent operation of the fully automatic ton bag unpacking machine solve the problems of complex operation and high labor intensity during ton bag unpacking, achieving sealed unpacking, saving time and labor, and reducing material residue and loss.

CN223384861UActive Publication Date: 2025-09-26SHANDONG MOQUAN POWDER TECH EQUIP CO LTD
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Patent Information

Application Number
CN202422700257.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-06
Publication Date
2025-09-26
Estimated Expiration
2034-11-06

AI Technical Summary

Technical Problem

The existing ton bag unpacking process is carried out in an unsealed environment, which makes the operation complicated and arduous and increases the labor intensity of workers.

Method used

A fully automatic ton bag unpacking machine is designed, which includes a sealing frame, a lifting part, a cutting part, a knocking part and a humidity sensor to realize the sealing operation. The ton bag is lifted by the lifting part, the bag bottom is cut by the cutting part, the knocking part prevents material residue, and the humidity sensor monitors the humidity to ensure unpacking in a sealed environment.

Benefits of technology

It simplifies operations in a sealed environment, reduces workers' labor intensity, avoids material residue, reduces material loss, and improves unpacking efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223384861U_ABST
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Abstract

The utility model belongs to the technical field of ton bag bale breakers, and provides a full-automatic ton bag bale breaker which comprises a sealing frame, and a lifting part is arranged on the upper portion of the sealing frame. Sealing parts are arranged on the side edges of the sealing frame, and the sealing parts are correspondingly arranged on the two opposite side edges of the sealing frame respectively; the sealing part comprises a square sliding pipe, a supporting frame, a first telescopic rod and a sealing plate. And a cutting part is arranged in the sealing frame and comprises a supporting plate and a cutting knife, and the cutting knife is arranged at the upper end of the supporting plate. According to the full-automatic ton bag unpacking machine, unpacking can be conveniently conducted in a sealed environment, operation is easy, time and labor are saved, the labor intensity of workers is reduced, and application and popularization are facilitated.
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Description

Technical Field

[0001] The utility model relates to the technical field of ton bag unpacking machines, in particular to a full-automatic ton bag unpacking machine. Background Art

[0002] Ton bags are convenient for transporting bulk powdery materials. They have the characteristics of large volume, light weight, and easy loading and unloading. They are one of the common packaging materials. They are characterized by simple structure, light weight, foldability, small space occupied when empty, and low price. They are widely used in the packaging of various powdery, granular, and bulk items such as chemicals, building materials, plastics, and minerals.

[0003] However, when unpacking and unloading ton bags of raw materials, the unpacking process is in an unsealed operating environment, which is complicated and laborious, and also increases the labor intensity of workers. Utility Model Content

[0004] In response to the defects in the existing technology, the utility model provides a fully automatic ton bag unpacking machine, which is convenient for unpacking in a sealed environment, is simple to operate, saves time and effort, reduces the labor intensity of workers, and is conducive to promotion and use.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A fully automatic ton bag unpacking machine comprises a sealing frame, wherein a lifting portion is provided on the upper portion of the sealing frame;

[0007] A sealing portion is provided on the side of the sealing frame, and two sealing portions are provided, and the sealing portions are respectively provided on two opposite sides of the sealing frame;

[0008] The sealing portion includes a square sliding tube, a support frame, a first telescopic rod and a sealing plate, wherein the square sliding tube is arranged at the upper end of the side of the sealing frame;

[0009] The support frame is provided on the outer wall of the square sliding tube, the end of the first telescopic rod passes through the support frame, the sealing plate is provided at the output end of the first telescopic rod, one end of the sealing plate is provided in the square sliding tube, and the sealing plate is slidably provided along the square sliding tube;

[0010] A cutting portion is provided inside the sealing frame, and the cutting portion includes a support plate and a cutting knife. One end of the support plate is connected to the middle end of the inner wall of the sealing frame; the cutting knife is provided at the upper end of the support plate.

[0011] As an improved technical solution, the lifting part includes a placement rack, a placement plate and an electric hoist. The placement rack is arranged on the upper part of the sealing frame; the placement plate is arranged at the upper end of the inner wall of the placement rack, and the electric hoist is arranged at the lower part of the placement plate.

[0012] As an improved technical solution, a linear slide is provided at the lower end of the placement plate, a fixed ring is provided at the lower end of the linear slide, and the upper end of the electric hoist is connected to the fixed ring.

[0013] As an improved technical solution, a limit block is provided at the lower end of the placement plate, two limit blocks are provided, and the limit blocks are respectively provided at two opposite side ends of the linear slide rail.

[0014] As an improved technical solution, a knocking part is provided in the sealing frame, and two knocking parts are provided, and the two knocking parts are arranged opposite to each other.

[0015] As an improved technical solution, the knocking part includes a second telescopic rod and a knocking plate. The second telescopic rod is provided on the inner wall of the sealing frame; and the knocking plate is provided at the output end of the second telescopic rod.

[0016] As an improved technical solution, an observation window is vertically provided on the outer wall of the sealing frame, and a scale is provided on the outer wall of the observation window, and the scale is arranged along the length direction of the observation window.

[0017] As an improved technical solution, a humidity sensor is provided at the bottom of the sealing frame, a display screen is provided on the outer wall of the sealing frame, and the display screen and the humidity sensor are electrically connected.

[0018] Due to the adoption of the above technical solution, the utility model has the following beneficial effects:

[0019] 1. The fully automatic ton bag unpacking machine is convenient for unpacking in a sealed environment by providing the sealing part and the cutting part. The operation is simple and time-saving and labor-saving, which reduces the labor intensity of workers and is conducive to promotion and use.

[0020] 2. The fully automatic ton bag unpacking machine is easy to lift the ton bag by providing the lifting part, which is convenient for subsequent unpacking operations.

[0021] 3. The fully automatic ton bag unpacking machine is convenient for knocking the bottom of the ton bag by arranging the knocking part, thereby effectively preventing materials from remaining in the ton bag.

[0022] 4. The fully automatic ton bag unpacking machine is convenient for detecting the humidity inside the sealing frame by providing the humidity sensor, thereby avoiding the loss of materials. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] To more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following briefly describes the drawings required for the specific embodiments or the description of the prior art. Similar elements or parts are generally identified by similar reference numerals throughout the drawings. Elements or parts in the drawings are not necessarily drawn to scale.

[0024] Figure 1 This is a structural diagram of a fully automatic ton bag unpacking machine;

[0025] Figure 2 This is a schematic diagram of the sealing part installation;

[0026] Figure 3 This is a schematic diagram of electric hoist installation;

[0027] Figure 4 Schematic diagram of the sealing structure;

[0028] Figure 5 Schematic diagram of the sealing frame structure.

[0029] In the accompanying drawings, 1. sealing frame, 11. observation window, 12. scale, 2. lifting part, 21. placement rack, 22. placement plate, 23. electric hoist, 3. sealing part, 31. square slide tube, 32. support frame, 33. first telescopic rod, 34. sealing plate, 4. cutting part, 41. support plate, 42. cutting knife, 5. linear slide rail, 51. fixing ring, 6. limit block, 7. knocking part, 71. second telescopic rod, 72. knocking plate, 8. humidity sensor, 81. display screen. DETAILED DESCRIPTION

[0030] The following embodiments are only used to more clearly illustrate the technical solution of the present invention and are therefore only examples and are not intended to limit the scope of protection of the present invention.

[0031] like Figure 1-5 As shown, the utility model provides a fully automatic ton bag unpacking machine, comprising a sealing frame 1, an observation window 11 is vertically provided on the outer wall of the sealing frame 1; the interior of the sealing frame 1 is conveniently observed through the observation window 11;

[0032] The outer wall of the observation window 11 is provided with a scale 12, and the scale 12 is arranged along the length direction of the observation window 11, and the scale 12 is provided to facilitate viewing the amount of material inside the sealing frame 1;

[0033] A humidity sensor 8 is provided at the bottom of the sealing frame 1, and a display screen 81 is provided on the outer wall of the sealing frame 1. The display screen 81 and the humidity sensor 8 are electrically connected. The humidity sensor 8 is provided to facilitate the detection of the humidity inside the sealing frame 1 to avoid material loss.

[0034] The side of the sealing frame 1 is provided with a sealing portion 3. There are two sealing portions 3, and the sealing portions 3 are respectively provided on two opposite sides of the sealing frame 1. The two sealing portions 3 respectively seal half of the sealing frame 1.

[0035] The sealing portion 3 includes a square sliding tube 31, a support frame 32, a first telescopic rod 33 and a sealing plate 34. The square sliding tube 31 is arranged at the upper end of the side of the sealing frame 1;

[0036] A support frame 32 is provided on the outer wall of the square slide tube 31. The end of the first telescopic rod 33 extends through the support frame 32. A sealing plate 34 is provided at the output end of the first telescopic rod 33. One end of the sealing plate 34 is disposed in the square slide tube 31, and the sealing plate 34 slides along the square slide tube 31.

[0037] A cutting portion 4 is provided inside the sealing frame 1. The cutting portion 4 includes a support plate 41 and a cutting blade 42. One end of the support plate 41 is connected to the middle end of the inner wall of the sealing frame 1. The cutting blade 42 is provided at the upper end of the support plate 41, and the cutting operation is performed by the cutting blade 42.

[0038] The upper part of the sealing frame 1 is provided with a lifting part 2, which includes a placing rack 21, a placing plate 22 and an electric hoist 23. The placing rack 21 is provided on the upper part of the sealing frame 1; the placing plate 22 is provided at the upper end of the inner wall of the placing rack 21, and the electric hoist 23 is provided at the lower part of the placing plate 22. The electric hoist 23 is provided to drive the ton bag to move;

[0039] A linear slide 5 is provided at the lower end of the placement plate 22, a fixing ring 51 is provided at the lower end of the linear slide 5, and the upper end of the electric hoist 23 is connected to the fixing ring 51;

[0040] A limit block 6 is provided at the lower end of the placement plate 22. Two limit blocks 6 are provided, and the limit blocks 6 are respectively provided at two opposite side ends of the linear slide rail 5. The limit blocks 6 are provided to prevent the electric hoist 23 from sliding out from the end of the linear slide rail 5.

[0041] A knocking part 7 is provided in the sealing frame 1. Two knocking parts 7 are provided, and the two knocking parts 7 are arranged opposite to each other. The knocking part 7 is provided to facilitate knocking on the bottom of the ton bag, effectively preventing material from remaining in the ton bag.

[0042] The knocking part 7 includes a second telescopic rod 71 and a knocking plate 72. The second telescopic rod 71 is provided on the inner wall of the sealing frame 1; the knocking plate 72 is provided at the output end of the second telescopic rod 71;

[0043] The above-mentioned fully automatic ton bag unpacking process is:

[0044] When unpacking the ton bag, the linear slide 5 is started, and the slider of the linear slide 5 drives the electric hoist 23 to move forward until the electric hoist 23 moves to the side of the ton bag;

[0045] Start the electric hoist 23, and move the hook of the electric hoist 23 down to the side of the ton bag to connect the hook and the ton bag; start the electric hoist 23, and stop when the hook of the electric hoist 23 drives the ton bag to move up to a height higher than the sealing frame 1;

[0046] Start the linear slide 5, and the slider of the linear slide 5 drives the electric hoist 23 to move backward. The electric hoist 23 drives the ton bag to move to the upper part of the sealing frame 1 and stops. The hook of the electric hoist 23 drives the ton bag to move down into the sealing frame 1 until the ton bag moves to the upper part of the cutting knife 42 and stops.

[0047] Simultaneously, the two first telescopic rods 33 are activated. The output ends of the first telescopic rods 33 drive the sealing plates 34 to move forward along the square slide tube 31. The two opposing sealing plates 34 move toward each other until the distance between the two sealing plates 34 is larger than the transmission chain of the electric hoist 23. Then, the first telescopic rods 33 are closed.

[0048] Start the linear slide 5, and the slider of the linear slide 5 drives the electric hoist 23 to move forward. The electric hoist 23 drives the ton bag to slide along the length direction of the cutting knife 42, and the bottom of the ton bag is cut by the cutting knife 42; after the ton bag is cut, the material falls directly to the bottom of the sealing frame 1;

[0049] At the same time, the second telescopic rod 71 is started, and the output end of the second telescopic rod 71 drives the knocking plate 72 to move forward. The two knocking plates 72 push the two opposite sides of the ton bag respectively, effectively preventing material from remaining in the ton bag.

[0050] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the above embodiments, or make equivalent replacements for some or all of the technical features therein. These modifications or replacements do not deviate the essence of the corresponding technical solutions from the scope of the technical solutions of the embodiments of the present invention, and they should all be included in the scope of the claims and description of the present invention.

Claims

1. A fully automatic ton bag unpacking machine, characterized by: It comprises a sealing frame, wherein a lifting portion is provided on the upper portion of the sealing frame; A sealing portion is provided on the side of the sealing frame, and two sealing portions are provided, and the sealing portions are respectively provided on two opposite sides of the sealing frame; The sealing portion includes a square sliding tube, a support frame, a first telescopic rod and a sealing plate, wherein the square sliding tube is arranged at the upper end of the side of the sealing frame; The support frame is provided on the outer wall of the square sliding tube, the end of the first telescopic rod passes through the support frame, the sealing plate is provided at the output end of the first telescopic rod, one end of the sealing plate is provided in the square sliding tube, and the sealing plate is slidably provided along the square sliding tube; A cutting portion is provided inside the sealing frame, and the cutting portion includes a support plate and a cutting knife. One end of the support plate is connected to the middle end of the inner wall of the sealing frame; the cutting knife is provided at the upper end of the support plate.

2. The fully automatic ton bag unpacking machine according to claim 1, characterized in that: The lifting part includes a placement rack, a placement plate and an electric hoist. The placement rack is arranged on the upper part of the sealing frame; the placement plate is arranged on the upper end of the inner wall of the placement rack, and the electric hoist is arranged on the lower part of the placement plate.

3. The fully automatic ton bag unpacking machine according to claim 2, characterized in that: A linear slide is provided at the lower end of the placement plate, a fixing ring is provided at the lower end of the linear slide, and the upper end of the electric hoist is connected to the fixing ring.

4. The fully automatic ton bag unpacking machine according to claim 3, characterized in that: A limit block is provided at the lower end of the placement plate, and two limit blocks are provided, and the limit blocks are respectively provided at two opposite side ends of the linear slide rail.

5. The fully automatic ton bag unpacking machine according to claim 1, characterized in that: A knocking part is provided in the sealing frame, and two knocking parts are provided, and the two knocking parts are arranged opposite to each other.

6. The fully automatic ton bag unpacking machine according to claim 5, characterized in that: The knocking part includes a second telescopic rod and a knocking plate. The second telescopic rod is arranged on the inner wall of the sealing frame; and the knocking plate is arranged on the output end of the second telescopic rod.

7. The fully automatic ton bag unpacking machine according to claim 1, characterized in that: An observation window is vertically arranged on the outer wall of the sealing frame, and scales are arranged on the outer wall of the observation window, and the scales are arranged along the length direction of the observation window.

8. The fully automatic ton bag unpacking machine according to claim 1, characterized in that: A humidity sensor is arranged at the bottom of the sealing frame, a display screen is arranged on the outer wall of the sealing frame, and the display screen and the humidity sensor are electrically connected.