Emergency treatment system for methyl chloroacetate raw material leakage

By setting up an annular water storage tank and an emergency treatment system of adsorption cotton around the storage tank, the problem of leakage of methyl chloroacetate raw materials in non-fixed areas was solved, rapid adsorption and centralized treatment were achieved, and the risk of environmental pollution was reduced.

CN223385147UActive Publication Date: 2025-09-26JINING FUSHUN CHEM CO LTD
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Patent Information

Application Number
CN202422854112.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-22
Publication Date
2025-09-26
Estimated Expiration
2034-11-22

AI Technical Summary

Technical Problem

Existing technologies are unable to effectively handle the leakage of methyl chloroacetate raw materials in non-fixed areas, resulting in serious environmental pollution.

Method used

An emergency treatment system for methyl chloroacetate raw material leakage was designed, including an annular water storage tank and adsorption cotton. The leaked material was temporarily stored in the water storage tank through a permeable plate and adsorbed by the adsorption cotton. Combined with a liquid level sensor and a pump system, the leaked material was transferred and alarmed in time, and the leaked material was centrally treated.

Benefits of technology

It can timely prevent the spread of leaked liquid, quickly absorb the leaked solution, reduce the risk of environmental pollution, and the adsorption cotton is reusable and low in cost.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to an emergency treatment system for methyl chloroacetate raw material leakage, and belongs to the technical field of chemical production. Comprising a raw material storage tank supported on the ground, an annular inner side main water storage tank is formed in the ground around the raw material storage tank, a peripheral standby water storage tank is formed in the ground around the inner side main water storage tank, an upper layer water permeable plate A is installed at an opening in the top of the inner side main water storage tank, and first adsorption cotton is installed in the inner side main water storage tank; an upper-layer water permeable plate B is mounted at an opening in the top of the peripheral standby water storage tank, and second adsorption cotton is mounted in the peripheral standby water storage tank. The device has the advantages that leaked liquid methyl chloroacetate raw materials can flow into the main water storage tank on the inner side through the upper-layer water permeable plate A to be temporarily stored, overflowing liquid methyl chloroacetate raw materials can flow into the standby water storage tank on the periphery through the upper-layer water permeable plate B to be temporarily stored, and further diffusion of leaked liquid can be stopped in time; and further measures can be taken in time to eliminate potential safety hazards.
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Description

Technical Field

[0001] The utility model relates to an emergency treatment system for leakage of methyl chloroacetate raw material, belonging to the technical field of chemical production. Background Art

[0002] Methyl chloroacetate is an organic compound, a colorless transparent liquid, slightly soluble in water, and miscible in ethanol, ether, acetone, and benzene. It is mainly used as an organic synthesis intermediate for the preparation of the synthetic insecticide dimethoate, and can also be used as a solvent.

[0003] Prior art CN 207096777U discloses a gas leak emergency treatment system. The system is connected to a gas source and includes a control unit, a gas detection unit, an alarm unit, a remote monitoring unit, and a gas treatment unit. The gas detection unit, alarm unit, remote monitoring unit, and gas treatment unit are each connected to the control unit, which is in turn connected to the gas source. The gas treatment unit includes a pretreatment tank and a spray tower, which is connected to the control unit. The spray tower is provided with a packing layer and an absorption liquid layer. However, this treatment system can only handle gas leaks in fixed locations and cannot handle gas leaks in non-fixed areas, such as cylinders, storage tanks, and other leak points.

[0004] The current technology is not comprehensive and has the following disadvantages: leakage of harmful liquid raw materials is very likely to occur during the industrial production process. With the current technical equipment, it is generally difficult to handle it. It can only be allowed to leak out naturally. The leakage of large amounts of harmful liquid raw materials causes great environmental pollution.

[0005] In order to solve one of the above problems, an emergency treatment system for leakage of methyl chloroacetate raw material is urgently needed. Utility Model Content

[0006] In view of the above shortcomings in the prior art, the technical problem to be solved by the present invention is: how to timely prevent the further spread of the leaked liquid so that the staff can take further measures in time after discovering it to eliminate the safety hazard. To this end, an emergency treatment system for leakage of methyl chloroacetate raw material is provided.

[0007] The emergency treatment system for leakage of methyl chloroacetate raw material described in the utility model includes a raw material storage tank supported on the ground, and is characterized in that: an annular inner main water storage tank is opened on the ground around the raw material storage tank, a peripheral spare water storage tank is opened on the ground outside the inner main water storage tank, an upper water permeable plate A is installed at the opening of the top of the inner main water storage tank, a first adsorption cotton is installed in the inner main water storage tank, an upper water permeable plate B is installed at the opening of the top of the peripheral spare water storage tank, and a second adsorption cotton is installed in the peripheral spare water storage tank.

[0008] When a leak occurs in the raw material storage tank, the leaked liquid methyl chloroacetate raw material can flow through the upper permeable plate A into the inner main water storage tank for temporary storage. When the inner main water storage tank is filled with the leaked liquid, the overflowed liquid methyl chloroacetate raw material can flow through the upper permeable plate B into the outer spare water storage tank for temporary storage, which can timely prevent the further spread of the leaked liquid so that the staff can take further measures in time after discovering it to eliminate safety hazards.

[0009] The leaked material is concentrated in one area and treated with absorbent cotton. Absorbent cotton, also known as absorbent cotton or industrial absorbent cotton, is mainly used for emergency treatment of chemical leaks. It can achieve rapid adsorption and can instantly absorb the leaked solution within a few minutes. It has low cost of use and the absorbed leaked liquid can be reused after squeezing.

[0010] Preferably, the upper permeable plate A is formed by a plurality of permeable brick bodies spliced ​​into a ring shape, and the permeable brick bodies are provided with a plurality of permeable holes, thereby achieving a good permeable effect.

[0011] Preferably, it also includes an outdoor standby tank and an overflow pipe pre-buried underground, an inner partition is provided in the outdoor standby tank, the inner partition divides the outdoor standby tank into a first chamber and a second chamber, the volume of the first chamber is greater than the volume of the second chamber, one end of the overflow pipe is connected to the second chamber, and the other end of the overflow pipe is connected to the inner main water storage tank, and an external discharge pump is installed on the overflow pipe.

[0012] Preferably, an annular barrier net is installed inside the inner main water storage tank, and the annular barrier net divides the inner main water storage tank into a cotton storage chamber and a liquid storage chamber. The first adsorption cotton is installed in the cotton storage chamber, and the liquid level sensor A is installed in the liquid storage chamber. The liquid level sensor A is electrically connected to the signal input end of the first controller, and the external discharge pump 1 and the sound and light alarm are electrically connected to the signal output end of the first controller.

[0013] When liquid level sensor A detects a leak, it activates external pump 1, which transfers the liquid methyl chloroacetate stored in the inner main water tank through overflow pipe 1 to the second chamber. Simultaneously, an audible and visual alarm alerts staff to the leak, allowing them to promptly receive the leak signal and implement effective remedial measures to eliminate potential safety hazards.

[0014] Preferably, it also includes an overflow pipe 2 and a second controller, one end of the overflow pipe 2 is connected to the first chamber, and the other end of the overflow pipe 2 is connected to the raw material storage tank, the overflow pipe 2 is installed with an external discharge pump 2 and an electric control valve, and a liquid level sensor B is installed in the middle of the second chamber, the liquid level sensor B is electrically connected to the signal input end of the second controller, and the external discharge pump 2 and the electric control valve are both electrically connected to the signal output end of the second controller.

[0015] When the liquid level sensor B detects leakage, it will start the electronically controlled valve and the second external discharge pump, and the liquid methyl chloroacetate raw material stored in the raw material storage tank will be transferred to the first chamber through the overflow pipe 2 by the second external discharge pump.

[0016] The top of the outdoor standby tank is provided with two groups of manholes and two groups of breathing valves, which correspond to the first chamber and the second chamber respectively.

[0017] Preferably, a connecting pipe is installed on the upper portion of the inner partition.

[0018] Compared with the prior art, the present invention has the following beneficial effects:

[0019] The utility model discloses an emergency treatment system for methyl chloroacetate raw material leakage. When a raw material storage tank leaks, the leaked liquid methyl chloroacetate raw material can flow through the upper water-permeable plate A into the inner main water storage tank for temporary storage. When the inner main water storage tank is filled with the leaked liquid, the overflowed liquid methyl chloroacetate raw material can flow through the upper water-permeable plate B into the outer standby water storage tank for temporary storage. The system can timely prevent the further spread of the leaked liquid, so that staff can take further measures in time after discovering the leak, thereby eliminating safety hazards.

[0020] The utility model discloses an emergency treatment system for leakage of methyl chloroacetate raw materials, which concentrates the leaked materials into one area and adopts adsorption cotton for adsorption treatment. The adsorption cotton is also called absorbent cotton or industrial absorbent cotton, which is mainly used for emergency treatment of chemical leakage, can realize rapid adsorption, can instantly absorb the leaked solution within a few minutes, and has low use cost. The absorbed leaked liquid can be reused after being squeezed.

[0021] The emergency treatment system for methyl chloroacetate raw material leakage of the utility model activates external discharge pump 1 when liquid level sensor A detects a leak. External discharge pump 1 transfers the liquid methyl chloroacetate raw material stored in the inner main water storage tank to the second chamber via overflow pipe 1. Simultaneously, an audible and visual alarm promptly issues an audible and visual alarm, alerting staff to the leakage. Staff can receive the leak signal promptly and take appropriate remedial measures to eliminate potential safety hazards. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] To more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following briefly describes the drawings required for the specific embodiments or the description of the prior art. Similar elements or parts are generally identified by similar reference numerals throughout the drawings. Elements or parts in the drawings are not necessarily drawn to scale.

[0023] Figure 1 It is a structural diagram of the utility model;

[0024] Figure 2 It is a cross-sectional schematic diagram of the inner main water storage tank of the utility model;

[0025] In the figure: 1. Raw material storage tank 2. Outdoor spare tank 3. Inner main water storage tank 4. Upper permeable plate A 5. First adsorption cotton 6. Outer spare water storage tank 7. Upper permeable plate B 8. Second adsorption cotton 9. Inner partition 10. Overflow pipe 1 11. External discharge pump 1 12. Overflow pipe 2 13. External discharge pump 2 14. Annular barrier net 15. Liquid level sensor A 16. First controller 17. Electric control valve 18. Second controller 19. Liquid level sensor B 20. Sound and light alarm. DETAILED DESCRIPTION

[0026] The present invention will be further described below in conjunction with the accompanying drawings: The present invention will be further illustrated below through specific embodiments, but it is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

[0027] Example 1, as Figure 1-2 As shown, the emergency treatment system for leakage of methyl chloroacetate raw material includes a raw material storage tank 1 supported on the ground, an annular inner main water storage tank 3 is provided on the ground around the raw material storage tank 1, a peripheral spare water storage tank 6 is provided on the ground outside the inner main water storage tank 3, an upper water-permeable plate A4 is installed at the opening at the top of the inner main water storage tank 3, a first adsorption cotton 5 is installed in the inner main water storage tank 3, an upper water-permeable plate B7 is installed at the opening at the top of the peripheral spare water storage tank 6, and a second adsorption cotton 8 is installed in the peripheral spare water storage tank 6.

[0028] When the raw material storage tank 1 leaks, the leaked liquid methyl chloroacetate raw material can flow into the inner main water storage tank 3 through the upper permeable plate A4 for temporary storage. When the inner main water storage tank 3 is filled with the leaked liquid, the overflowed liquid methyl chloroacetate raw material can flow into the outer standby water storage tank 6 through the upper permeable plate B7 for temporary storage, which can timely prevent the further spread of the leaked liquid so that the staff can take further measures in time after discovering it to eliminate the safety hazard.

[0029] The leaked material is concentrated in one area and treated with absorbent cotton. Absorbent cotton, also known as absorbent cotton or industrial absorbent cotton, is mainly used for emergency treatment of chemical leaks. It can achieve rapid adsorption and can instantly absorb the leaked solution within a few minutes. It has low cost of use and the absorbed leaked liquid can be reused after squeezing.

[0030] Example 2, as Figure 1-2As shown, the emergency treatment system for leakage of methyl chloroacetate raw material includes a raw material storage tank 1 supported on the ground, an annular inner main water storage tank 3 is provided on the ground around the raw material storage tank 1, a peripheral spare water storage tank 6 is provided on the ground outside the inner main water storage tank 3, an upper water-permeable plate A4 is installed at the opening at the top of the inner main water storage tank 3, a first adsorption cotton 5 is installed in the inner main water storage tank 3, an upper water-permeable plate B7 is installed at the opening at the top of the peripheral spare water storage tank 6, and a second adsorption cotton 8 is installed in the peripheral spare water storage tank 6.

[0031] Furthermore, the upper permeable plate A4 is formed by a plurality of permeable brick bodies spliced ​​into a ring shape, and the permeable brick bodies are provided with a plurality of permeable holes, thereby achieving a good permeable effect.

[0032] Furthermore, it also includes an outdoor standby tank 2 and an overflow pipe 10 pre-buried underground. An inner partition 9 is provided in the outdoor standby tank 2. The inner partition 9 divides the outdoor standby tank 2 into a first chamber and a second chamber. The volume of the first chamber is greater than the volume of the second chamber. One end of the overflow pipe 10 is connected to the second chamber, and the other end of the overflow pipe 10 is connected to the inner main water storage tank 3. An external discharge pump 11 is installed on the overflow pipe 10.

[0033] Furthermore, an annular barrier net 14 is installed inside the inner main water storage tank 3, and the annular barrier net 14 divides the inner main water storage tank 3 into a cotton storage chamber and a liquid storage chamber. The first adsorption cotton 5 is installed in the cotton storage chamber, and the liquid storage chamber is installed in the liquid level sensor A15. The liquid level sensor A15 is electrically connected to the signal input end of the first controller 16, and the external discharge pump 11 and the sound and light alarm 20 are electrically connected to the signal output end of the first controller 16.

[0034] When liquid level sensor A15 detects a leak, it activates external pump 11, which transfers the liquid methyl chloroacetate stored in the inner main water storage tank 3 through overflow pipe 10 to the second chamber. Simultaneously, an audible and visual alarm 20 promptly alerts personnel to the leak, allowing them to promptly receive the leak signal and implement effective remedial measures to eliminate potential safety hazards.

[0035] Furthermore, it also includes an overflow pipe 12 and a second controller 18, one end of the overflow pipe 12 is connected to the first chamber, and the other end of the overflow pipe 12 is connected to the raw material storage tank 1. The overflow pipe 12 is installed with an efflux pump 13 and an electric control valve 17. A liquid level sensor B19 is installed in the middle of the second chamber. The liquid level sensor B19 is electrically connected to the signal input end of the second controller 18, and the efflux pump 13 and the electric control valve 17 are both electrically connected to the signal output end of the second controller 18. In this embodiment, the modification of the existing technology by this specific implementation is in the hardware part. At the same time, the computer program involved is a simple program that can be easily implemented by those skilled in the art using existing computer program development platforms and well-known programming methods.

[0036] When the liquid level sensor B19 detects leakage, the electronically controlled valve 17 and the second efflux pump 13 are activated, and the liquid methyl chloroacetate raw material stored in the raw material storage tank 1 is transferred to the first chamber through the second overflow pipe 12 by the second efflux pump 13.

[0037] Furthermore, two groups of manholes and two groups of breathing valves are provided on the top of the outdoor standby tank 2, corresponding to the first chamber and the second chamber respectively.

[0038] Furthermore, a connecting pipe is installed on the upper portion of the inner partition 9.

[0039] The utility model discloses an emergency treatment system for methyl chloroacetate raw material leakage. When a raw material storage tank leaks, the leaked liquid methyl chloroacetate raw material can flow through the upper water-permeable plate A into the inner main water storage tank for temporary storage. When the inner main water storage tank is filled with the leaked liquid, the overflowed liquid methyl chloroacetate raw material can flow through the upper water-permeable plate B into the outer standby water storage tank for temporary storage. The system can timely prevent the further spread of the leaked liquid, so that staff can take further measures in time after discovering the leak, thereby eliminating safety hazards.

[0040] The utility model discloses an emergency treatment system for leakage of methyl chloroacetate raw materials, which concentrates the leaked materials into one area and adopts adsorption cotton for adsorption treatment. The adsorption cotton is also called absorbent cotton or industrial absorbent cotton, which is mainly used for emergency treatment of chemical leakage, can realize rapid adsorption, can instantly absorb the leaked solution within a few minutes, and has low use cost. The absorbed leaked liquid can be reused after being squeezed.

[0041] The emergency treatment system for methyl chloroacetate raw material leakage of the utility model activates external discharge pump 1 when liquid level sensor A detects a leak. External discharge pump 1 transfers the liquid methyl chloroacetate raw material stored in the inner main water storage tank to the second chamber via overflow pipe 1. Simultaneously, an audible and visual alarm promptly issues an audible and visual alarm, alerting staff to the leakage. Staff can receive the leak signal promptly and take appropriate remedial measures to eliminate potential safety hazards.

[0042] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in this invention is defined by the appended claims and their equivalents.

[0043] Any matters not described in detail in the present invention are well-known technologies to those skilled in the art.

Claims

1. An emergency treatment system for leakage of methyl chloroacetate raw material, comprising a raw material storage tank supported on the ground, characterized in that: An annular inner main water storage tank is provided on the ground around the raw material storage tank, and an outer spare water storage tank is provided on the ground outside the inner main water storage tank. An upper water-permeable plate A is installed at the opening at the top of the inner main water storage tank, and a first adsorption cotton is installed in the inner main water storage tank. An upper water-permeable plate B is installed at the opening at the top of the outer spare water storage tank, and a second adsorption cotton is installed in the outer spare water storage tank.

2. according to the emergency treatment system of the described leakage of methyl chloroacetate raw material of claim 1, it is characterized in that, The upper permeable plate A is formed by a plurality of groups of permeable brick bodies spliced ​​into a ring shape, and the permeable brick bodies are provided with a plurality of groups of permeable holes.

3. according to the emergency treatment system of the described leakage of methyl chloroacetate raw material of claim 2, it is characterized in that, It also includes an outdoor standby tank and an overflow pipe pre-buried underground. An inner partition is provided in the outdoor standby tank, and the inner partition divides the outdoor standby tank into a first chamber and a second chamber. The volume of the first chamber is greater than the volume of the second chamber. One end of the overflow pipe is connected to the second chamber, and the other end of the overflow pipe is connected to the inner main water storage tank. An external discharge pump is installed on the overflow pipe.

4. The emergency treatment system for leakage of methyl chloroacetate raw material according to claim 3, wherein An annular barrier net is installed inside the inner main water storage tank, and the annular barrier net divides the inner main water storage tank into a cotton storage chamber and a liquid storage chamber. The first adsorption cotton is installed in the cotton storage chamber, and the liquid storage chamber is installed in the liquid level sensor A. The liquid level sensor A is electrically connected to the signal input end of the first controller, and the external discharge pump 1 and the sound and light alarm are electrically connected to the signal output end of the first controller.

5. according to the emergency treatment system of the described leakage of methyl chloroacetate raw material of claim 4, it is characterized in that, It also includes an overflow pipe 2 and a second controller, one end of the overflow pipe 2 is connected to the first chamber, and the other end of the overflow pipe 2 is connected to the raw material storage tank. The overflow pipe 2 is installed with an external discharge pump 2 and an electric control valve. A liquid level sensor B is installed in the middle of the second chamber. The liquid level sensor B is electrically connected to the signal input end of the second controller, and the external discharge pump 2 and the electric control valve are both electrically connected to the signal output end of the second controller.

6. The emergency treatment system for leakage of methyl chloroacetate raw material according to claim 5, wherein: The top of the outdoor standby tank is provided with two groups of manholes and two groups of breathing valves, which correspond to the first chamber and the second chamber respectively.

7. The emergency treatment system for leakage of methyl chloroacetate raw material according to claim 6, wherein: A connecting pipe is installed on the upper part of the inner partition.

Citation Information

Patent Citations

  • Gas leakage emergency treatment system

    CN207096777U