Misstacking device of replenishment truck and replenishment truck

Abstract

The utility model discloses a truck wrong stacking device, which comprises a dialing rod device, a movable baffle plate assembly, a dialing driving shaft device and a dialing rod detection device, the dialing rod device is provided with a wrong stacking plate, the wrong stacking plate and a dialing rod are respectively connected with a chain, the relative positions of the wrong stacking plate and the dialing rod are fixed in the dialing process, and the movable baffle plate assembly is connected with the dialing rod detection device. A chain is matched with a dialing driving shaft device and a chain wheel, cyclic dialing action is carried out under the action of a driving motor, after stacked cigarettes enter a cigarette carrying area of the replenishment truck, a driving device drives a pushing device to move, the stacked cigarettes are pushed to a movable baffle assembly, a height difference is formed between the front stacked cigarette and the rear stacked cigarette under the action of a staggered stacking plate, and in the dialing process, the stacked cigarettes are separated from the movable baffle assembly. The failure rate of dialing can be reduced, and the cigarette loss rate can be effectively reduced.

Description

Technical Field

[0001] The utility model relates to a staggered stacking device for a replenishment truck and a replenishment truck, belonging to the technical field of automatic tobacco sorting equipment. Background Art

[0002] In the field of automatic tobacco sorting equipment, refill trucks are devices that continuously and automatically refill the storage bins of sorting machines. This automated system improves production efficiency and reduces worker workload. Refill trucks typically use a circular push method to push cigarettes into the sorting bins. For standard stacks of cigarettes, each stack consists of two piles, front and back. This push method can easily cause cigarettes to fall over and cause serious damage, impacting equipment stability and customer satisfaction. Therefore, there is an urgent need to develop a structure that can address these issues. Utility Model Content

[0003] The purpose of the utility model is to provide a staggered stacking device for a replenishment truck and a replenishment truck in response to the above-mentioned problems, wherein the device can stagger the front and rear stacks of the same stack of cigarettes, thereby reducing the failure rate and the cigarette damage rate.

[0004] The technical solutions adopted in this utility model are as follows:

[0005] The utility model discloses a staggering device for replenishing trucks, comprising a first upper support plate and a first lower support plate, a dialing active shaft device fixed on the two support plates, a dialing active shaft device provided with a dialing rod device, the upper support plate provided with a dialing rod detection device, a movable baffle assembly provided in a middle position between the first upper support plate and the first lower support plate, the dialing rod device comprising a chain, a staggering plate, a dialing rod, a connecting shaft and a connecting piece, the staggering plate is connected to the chain, and the dialing rod is connected to the chain via the connecting piece, during the dialing process, the relative positions of the staggering plate and the dialing rod are fixed, under the action of the staggering plate, a height difference is formed between the front and rear stacks of cigarettes, during the dialing process, the dialing failure rate can be reduced and the cigarette loss rate can be effectively reduced.

[0006] Furthermore, the driving shaft device includes a driving shaft, a driving sprocket, a bearing, and a first drive motor. The driving sprocket cooperates with the chain for circular motion. The driving shaft is connected to the bearing. The driving shaft device is connected to the lower support plate through the bearing and is installed on the vehicle body.

[0007] Furthermore, the movable baffle assembly includes a movable baffle, a chain guide, a connecting plate, two mounting plates, a drive motor, and a detection switch. The movable baffle is connected to the second drive motor through the connecting plate, and the position of the movable baffle is adjusted under the action of the drive motor.

[0008] Furthermore, two mounting vertical plates are provided on the outer side of the movable baffle, and the two mounting vertical plates are respectively fixed to the middle position of the first upper support plate and the first lower support plate. The chain guide is fixed on the two mounting vertical plates, and the chain guide matches the chain to circulate.

[0009] The utility model also discloses a supply truck, comprising a supply truck bottom plate, a supply truck staggering device, a material pushing device and a conveying equipment stacking cigarette carrier. Wheels are provided at the bottom of the supply truck bottom plate, a conveying equipment stacking cigarette carrier is provided on the bottom plate, the middle portion of the stacking cigarette carrier is set as a smoke carrying area, the staggering device and the material pushing device are arranged at the edge of the stacking cigarette carrier, so that the smoke carrying area is located in a closed or non-closed area surrounded by a movable baffle assembly and the material pushing device. When the stacking cigarette carrier moves, the stacked cigarettes are restricted in the smoke carrying area by the movable baffle assembly and the material pushing device.

[0010] Furthermore, the pushing device includes a second upper support plate, a second lower support plate, a pushing plate, a pulley, a third drive motor, and a synchronous belt. The second lower support plate of the pushing device is fixed to the bottom plate of the replenishment truck through a bearing, and the second upper support plate is connected to the first upper support plate of the staggered device through a bearing. A pushing plate is provided on the bearing. The pushing device has a pushing function and a shaping function at the same time.

[0011] Furthermore, under the action of the third drive motor, the push plate can be displaced toward or away from the movable baffle through the bearing, so that the distance between the push plate and the movable baffle becomes smaller or larger. The movable baffle assembly and the pushing device cooperate together to limit the position of the cigarette stack when the cigarette stack carrier moves.

[0012] Furthermore, the two sides of the stack cigarette carrier are provided with stack cigarette inlets and outlets, and the movable baffles can be displaced toward or away from the stack cigarette inlets and outlets. When the stack cigarette carrier and the stack cigarettes thereon move, the baffles and push plates on both sides clamp the stack cigarettes and maintain a tendency to displace toward each other.

[0013] Furthermore, the push plate and movable baffle are located near the edges of the smoke stack inlet and outlet, and the plate thickness gradually increases from one end near the inlet and outlet, so that the push plate and movable baffle are trapezoidal, which is conducive to the entry and exit of smoke stacks.

[0014] Furthermore, the movable baffle is connected to a driving device, the driving device is connected to a control unit, and the control unit is connected to a cigarette stacking in place detection device for detecting whether the cigarette stacking is in place.

[0015] In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are:

[0016] 1. The utility model can realize the staggered stacking of the front and back stacks in the same stack of cigarettes, effectively reducing the failure rate and the cigarette loss rate;

[0017] 2. The movable baffle of the utility model can be displaced toward or away from the movable baffle assembly and the smoke stack inlet and outlet, making the control more flexible.

[0018] 3. The pusher device of the utility model has the functions of pushing and shaping at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 The utility model is a structural schematic diagram of a staggered stacking device for replenishing trucks.

[0020] Figure 2 This is a front view of a staggered stacking device for replenishing trucks according to the utility model.

[0021] Figure 3 The utility model is a structural schematic diagram of a lever device of a staggered stacking device for replenishing trucks.

[0022] Figure 4 It is a left view of a staggered stacking device for replenishing trucks according to the utility model.

[0023] Figure 5 This is a top view of a staggered stacking device for replenishing trucks according to the utility model.

[0024] Figure 6 The utility model is a structural schematic diagram of a replenishment truck.

[0025] Figure numerals: 1-dial lever device; 2-movable baffle assembly; 3-dial active shaft device; 4-dial lever detection device; 5-cigarette stacking detection device; 6-first upper support plate; 7-first lower support plate, 11-dial lever; 12-stacked plate; 13-chain; 21-movable baffle; 22-second drive motor; 31-driving shaft; 32-driving sprocket; 33-push plate; 34-smoke inlet; 35-smoke outlet; 36-cigarette stack carrier. DETAILED DESCRIPTION

[0026] It should be noted that relational terms such as "first" and "second" are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus. In the absence of further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of additional identical elements in the process, method, article, or apparatus comprising the element.

[0027] The features and performance of the present invention are further described in detail below with reference to the embodiments.

[0028] like Figure 1-5 As shown, the utility model discloses a staggered stacking device for replenishing trucks, comprising a first upper support plate and a first lower support plate, a dialing active shaft device fixed on the two support plates, a dialing active shaft device provided with a dialing rod device, the upper support plate provided with a dialing rod detection device, a movable baffle assembly provided in the middle position of the first upper support plate and the first lower support plate, the dialing rod device comprising a chain, a staggered stacking plate, a dialing rod, a connecting shaft and a connecting plate, the staggered stacking plate is connected to the chain, and the dialing rod is connected to the chain through the connecting plate, during the dialing process, the relative positions of the staggered stacking plate and the dialing rod are fixed, under the action of the staggered stacking plate, a height difference is formed between the front and rear stacks of cigarettes, during the dialing process, the dialing failure rate can be reduced and the cigarette loss rate can be effectively reduced.

[0029] The mobile baffle 21 is connected with a driving device, which is connected to a control unit. The control unit is connected with a stacking cigarette in place detection device 5 for detecting the stacking cigarette in place situation. Under the action of the staggered stacking plate 12, the front and rear two stacks of cigarettes form a height difference. The stacking cigarette in place detection device 5 is now triggered. The control program controls the second motor to drive the dialing drive shaft device 3 to dial the driving shaft 31, and the dialing drive shaft 31 drives the driving sprocket to rotate. The staggered stacking plate 12 is connected with the chain 13, and the dialing rod 11 is connected with the chain 13 by a connecting piece. After the stacking cigarette in place detection device 5 is triggered, the control program controls the dialing action. During the dialing process, the relative positions of the staggered stacking plate 12 and the dialing rod 11 are fixed. The chain 13 cooperates with the dialing drive shaft device 3 and the sprocket. Under the action of the drive motor, a cyclic dialing action is performed, and the stacking cigarettes are dialed into the storage bin of the sorting machine in an orderly manner.

[0030] like Figure 6 As shown, the utility model also discloses a supply truck, comprising a supply truck bottom plate, a supply truck staggering device, a material pushing device and a conveying equipment stacking cigarette carrier. Wheels are provided at the bottom of the supply truck bottom plate, preferably four wheels. A conveying equipment stacking cigarette carrier is provided on the bottom plate. The middle part of the stacking cigarette carrier is set as a smoke carrying area. The staggering device and the material pushing device are provided at the edge of the stacking cigarette carrier, so that the smoke carrying area is located in a closed or non-closed area surrounded by a movable baffle assembly and the material pushing device. When the stacking cigarette carrier moves, the stacking cigarettes are restricted in the smoke carrying area by the movable baffle assembly and the material pushing device.

[0031] The mobile baffle assembly 2 and the pushing device of the staggered stacking device are arranged on both sides of the stack cigarette carrier 36, so that the smoke-carrying area is located in a closed or non-closed area surrounded by the mobile baffle assembly 2 and the pushing device. When the stack cigarettes enter the smoke-carrying area of ​​the replenishment truck, the mobile baffle assembly 2 and the pushing device cooperate together, and the push plate 33 of the pushing device is driven by the driving device to move relative to the mobile baffle assembly 2 to push the stack cigarettes to the mobile baffle assembly 2. When the stack cigarette carrier 33 moves, the push plate 33 and the mobile baffle assembly 2 limit the stack cigarettes to the smoke-carrying area. The mobile baffle 21 can be displaced toward or away from the push plate 33, so that the distance between the mobile baffle 21 and the push plate 33 becomes smaller or larger. The pushing device shapes the stack cigarettes while pushing the materials.

[0032] A side portion of the butt smoke carrier 36 is provided with the butt smoke smoke inlet 34, and the other side portion is provided with the butt smoke smoke outlet 35, the movable baffle 21 is connected with the first drive motor 22 by the connecting plate, under the effect of the drive motor 22, under the control of the check switch, the position of the movable baffle 21 is regulated, the movable baffle 21 is made to move toward or away from displacement between the movable baffle assembly 2 and the butt smoke import and export, when the butt smoke carrier 36 and the butt smoke thereon moved, both sides movable baffles 24 and push plate 33 clamped the butt smoke and kept the trend of moving toward each other, the end of movable baffle 21 and push plate 33 near the butt smoke smoke inlet and outlet is provided with the input portion, the input portion board thickness increases progressively to the board center position from near the butt smoke smoke inlet and outlet one end, after increasing to a certain position, the board center position is smooth, makes push plate 33 and movable baffle 21 trapezoidal, is beneficial to the import and export of butt smoke.

[0033] This article uses specific embodiments to illustrate the principles and implementation methods of the present utility model.

[0034] The above-described embodiments merely represent specific implementation methods of the present application. While the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of protection of the present application. It should be noted that a person skilled in the art would be able to make numerous variations and improvements without departing from the technical concept of the present application, and all such variations and improvements fall within the scope of protection of the present application.

Claims

1. A staggered stacking device for replenishing trucks, characterized in that: The invention comprises a first upper support plate (6) and a first lower support plate (7), wherein a dialing active shaft device (3) is fixed on the two support plates, a dialing rod device (1) is provided on the dialing active shaft device (3), a dialing rod detection device (4) is provided on the first upper support plate (6), and a movable baffle assembly (2) is provided at a middle position between the two support plates; the dialing rod device (1) comprises a chain (13), a staggered plate (12), a dialing rod (11), a connecting shaft and a connecting plate, wherein the staggered plate (12) is connected to the chain (13), the dialing rod (11) is connected to the chain (13) via the connecting plate, and the relative positions of the staggered plate (12) and the dialing rod (11) are fixed.

2. The staggered stacking device for replenishing trucks according to claim 1, characterized in that: The dialing active shaft device (3) comprises a dialing active shaft (31), a driving sprocket, a bearing, and a first drive motor. The driving sprocket cooperates with the chain (13) to perform cyclic motion. The dialing active shaft (31) is connected to the bearing, and the bearing is connected to the first drive motor. The dialing active shaft device (3) is connected to the first lower support plate (7) via the bearing.

3. The staggered stacking device for replenishing trucks according to claim 1, characterized in that: The movable baffle assembly (2) comprises a movable baffle (21), a chain guide rail, a connecting plate, two mounting vertical plates, a second drive motor (22), and a detection switch. The movable baffle (21) is connected to the second drive motor (22) via the connecting plate. Under the action of the second drive motor (22), the position of the movable baffle (21) is adjusted.

4. The staggered stacking device for replenishing trucks according to claim 3, characterized in that: Two mounting vertical plates are provided on the outer side of the movable baffle, and the two mounting vertical plates are fixed to the first upper support plate (6) and the first lower support plate (7) respectively. The chain guide rail is fixed on the two mounting vertical plates, and the chain guide rail matches the chain (13) to circulate.

5. The staggered stacking device for replenishing trucks according to claim 1, characterized in that: The movable baffle is connected to a driving device, the driving device is connected to a control unit, and the control unit is connected to a smoke stack detection device (5).

6. A replenishment truck, characterized in that: The invention comprises a supply truck bottom plate, a supply truck staggering device as claimed in claim 1, a material pushing device and a conveying equipment stacking smoke carrier (36), wheels are provided at the bottom of the supply truck bottom plate, a conveying equipment stacking smoke carrier (36) is provided on the supply truck bottom plate, and the supply truck staggering device and the material pushing device as claimed in claim 1 are provided on both sides of the conveying equipment stacking smoke carrier (36).

7. The replenishment truck according to claim 6, characterized in that: The pushing device comprises a second upper support plate, a second lower support plate, a push plate (33), a pulley, a third drive motor, and a synchronous belt; the second lower support plate is fixed to the bottom plate of the replenishment truck via a bearing; the second upper support plate is connected to the first upper support plate via a bearing; and a push plate is provided on the bearing.

8. The replenishment truck according to claim 7, characterized in that: The push plate (33) is displaced toward or away from the movable baffle (21) via a bearing.

9. The replenishment truck according to claim 6, characterized in that: The stack smoke carrier (36) of the conveying equipment is provided with a stack smoke inlet (34) and a smoke outlet (35) on both sides, and the movable baffle (21) is moved toward or away from the stack smoke inlet and outlet.

10. The replenishment truck according to claim 8, characterized in that: The push plate (33) and the movable baffle (21) are located near the edge of the smoke inlet and outlet, and the thickness of the plate surface gradually increases from one end close to the smoke inlet and outlet. The push plate (33) and the movable baffle (21) are trapezoidal.

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